WO2006027389A1 - Insbesondere dreischichtig aufgebaute montageklebebänder auf basis von thermisch vernetzten, viskoelastischen acrylat-hotmelts - Google Patents
Insbesondere dreischichtig aufgebaute montageklebebänder auf basis von thermisch vernetzten, viskoelastischen acrylat-hotmelts Download PDFInfo
- Publication number
- WO2006027389A1 WO2006027389A1 PCT/EP2005/054508 EP2005054508W WO2006027389A1 WO 2006027389 A1 WO2006027389 A1 WO 2006027389A1 EP 2005054508 W EP2005054508 W EP 2005054508W WO 2006027389 A1 WO2006027389 A1 WO 2006027389A1
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- WIPO (PCT)
- Prior art keywords
- adhesive
- layers
- polyacrylate
- layer
- viscoelastic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/487—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws with consecutive casings or screws, e.g. for feeding, discharging, mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/90—Fillers or reinforcements, e.g. fibres
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
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- C08F220/10—Esters
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
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- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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Definitions
- double-sided pressure-sensitive adhesive tapes are very often used to join two materials together.
- single-layered double-sided adhesive self-adhesive tapes and multilayer double-sided adhesive self-adhesive tapes are distinguished here.
- Transfer tapes are constructed in such a way that the pressure-sensitive adhesive layer contains no support and can only be coated with appropriate release materials, e.g. siliconized release papers or release liners. Transfer tapes can be covered on one or both sides with separating materials. Often siliconized release papers or foils are used on both sides to a different extent, so that the transfer tape can be easily wound into a roll and subsequently also be applied without problems. Transfer adhesive tapes are often used to tackify a wide variety of substrates with adhesive. This happens e.g. by laminating the transfer tape on the substrate. The release paper then remains as a cover of the pressure-sensitive adhesive layer in the product.
- appropriate release materials e.g. siliconized release papers or release liners.
- Transfer tapes can be covered on one or both sides with separating materials. Often siliconized release papers or foils are used on both sides to a different extent, so that the transfer tape can be easily wound into a roll and subsequently also be applied without problems.
- Transfer adhesive tapes are often used to tack
- Thinner transfer tapes are often produced from the solution using self-adhesive compositions, thicker transfer tapes with self-adhesive compositions from the melt or by the so-called UV polymerization.
- a prepolymerized syrup of acrylate monomials is coated between two UV-transparent, antiadhesive coated release films and crosslinked on the web by UV irradiation.
- the documents US Pat. No. 4,181,752, EP 084 220 A, EP 202 938 A, EP 277 426 A and US Pat. No. 4,330,590 may be mentioned by way of example.
- a disadvantage of this technology is the often high residual monomer content in the self-adhesive compositions. This is unacceptable for many applications. Transfer tapes filled with UV-impermeable aggregates can not be produced in this way.
- DE 43 03 183 A1 also describes a process for the preparation of thick pressure-sensitive adhesive layers, in particular for the production of self-adhesive high-performance adhesive articles.
- a mixture of starting monomers to be polymerized by means of UV radiation is mixed with a solvent-free, saturated photopolymerizable polymer which is thickened, whereupon this mixture is applied to a substrate which has a dehydrated finish and irradiated with UV rays.
- a disadvantage is the use of copolymerized or added photoinitiators, since the layers can yellow yellow and, when exposed to UV radiation before use, an often marked change in the adhesive properties is observed.
- Transfer tapes can be foamed or filled in order to improve the properties, in particular, for example, with regard to bonding to uneven substrates.
- DE 40 29 896 A1 describes a carrierless, double-sided self-adhesive tape comprising a pressure-sensitive adhesive layer of more than 200 ⁇ m thickness containing glass micro-beads of more than 1.5 g / cm 3 density. This should have a particularly good adhesion.
- a disadvantage is the high density of the glass beads used.
- Multi-layered double-sided adhesive tapes have advantages over the single-layered, since specific properties can be adjusted by the variation of the individual layers.
- a three-layer adhesive tape consisting of a carrier middle layer and two outer layers, can be constructed symmetrically or asymmetrically.
- the two outer layers can each be pressure-sensitive adhesive coatings or, for example, one layer a pressure-sensitive adhesive layer and the other layer a heat-activated adhesive.
- the carrier ie the middle layer, can be, for example, a film, a nonwoven fabric, a non-woven material or a foam film carrier Foams or foam-like carriers are often used when a high bond strength on uneven surfaces is required or when clearances are compensated should.
- closed-cell foam carriers based on PE (polyethylene), PU (polyurethane) or EVA (ethylvinyl acetate), which are double-sidedly adhesive-coated with synthetic rubber or acrylate adhesive, are often used.
- PE polyethylene
- PU polyurethane
- EVA ethylvinyl acetate
- Applications are listed by way of example the bonding of mirrors, moldings and emblems in vehicle construction, other uses in the automotive industry, as well as the use in the furniture industry or in household appliances.
- Outdoor installation tapes generally have polyacrlylate-based pressure-sensitive adhesives. This material is particularly weather-resistant and very durable, almost inert to UV light and against degradation by oxidation or ozonolysis.
- assembly tapes with middle layers of rubber styrene block copolymers and polyurethane. All of these materials do not have the good aging and heat resistance properties such as polyacrylate. Although systems based on acrylate block copolymers are resistant to aging, they are not heat-resistant enough for high-performance requirements since these systems are only physically crosslinked via styrene or methyl methacrylate domains. The PSAs soften upon reaching the softening temperature of the domains (as with styrene block copolymers). As a result, the bond fails.
- foam adhesive tapes can easily split. For example, if PE foam is used, then this material softens when heated to about 100 ° C and the bond fails. Such double-sided adhesive mounting tapes are unsuitable for high-quality applications. Although PU-based foams are more temperature-resistant, they tend to disappear under UV and sunlight irradiation. Again, they are often unsuitable for high performance requirements.
- This viscoelastic Acr ⁇ latkem is foamy.
- the foam-like structure is achieved by admixing glass or polymer hollow spheres in the acrylate composition, or the acrylate composition is foamed by means of expanding Adhesive adhesive compositions are provided adjacent to this viscoelastic layer, in most cases also based on acrylate, sel ⁇ th on synthetic rubber or in special cases on heat-activatable adhesive layers
- Adhesive adhesive compositions are provided adjacent to this viscoelastic layer, in most cases also based on acrylate, sel ⁇ th on synthetic rubber or in special cases on heat-activatable adhesive layers
- the advantages of the viscoelastic Acr ⁇ latkems arise on the one hand From the material properties of the polyacrylate (as already mentioned, these are a particular weathering resistance and longevity and largely inert behavior against UV light and against degradation by oxidation or ozonolysis.)
- the acrylate core layer for example as determined by the comono
- this "acrylic syrup” can also be obtained by thermally initiated free radical polymerization
- this acrylic syrup is coated between antiadhesive coated UV-transparent films and polymerized by means of renewed UV irradiation on the web to higher conversion and at the same time cross-linked.
- the finished three-layer product is obtained, for example, after laminating the pressure-sensitive adhesive coatings.
- UV-nontransparent fillers can not be used. Also remains due to the process, a high residual monomer content in these products. A possible reduction of residual monomer by reducing the speed of the broom or by intensive post-drying is not very economical. The maximum achievable layer thickness is very dependent on the wavelength of the photoinitiator used. Can be produced layers up to 1 mm, but with the disadvantages mentioned above. Even thicker layers are virtually impossible to win.
- ESH-crosslinked layers always have a crosslinking profile, depending on the layer thickness and the material. Even with them the exact networking setting is not possible. After all, the ESH crosslinking proceeds without added photoinitiators, so that some, but not all the disadvantages compared with the UV-irradiated layers, are turned off.
- the thickness of the irradiated layer can be varied. Layer thicknesses above about 500 microns, especially if they are filled with inorganic fillers such as glass beads, can not be irradiated economically. The achievable layer thicknesses are thus limited upwards.
- the object of the invention is therefore to provide an adhesive tape which contains a viscoelastic carrier layer based on acrylate, which no longer has the disadvantages mentioned and which is characterized by good adhesive properties, very good anchoring of the layers with each other and used particularly as Montageklebe ⁇ band can be.
- the adhesive tape should have the same properties throughout the carrier layer, ie in particular have no crosslinking profile.
- the adhesive tape of the invention ie in particular the three-layer adhesive tape with a homogeneously crosslinked viscoelastic polyacrylate, obtained by the method described below:
- a polyacrylate copolymer (hereinafter simply referred to as "polyacrylate") based on Acryl Acidestem and / or Methacryl Acidestem is in the melt
- the polyacrylate provided with the crosslinker is conveyed to a coating unit, more preferably with an extruder, even more preferably with the compounding extruder, in which the crosslinker has already been added, and at least one thermal crosslinker in which, if appropriate, the concentration of the polyacrylate has already taken place, see the schematic representation in Figure 1, in which: 1.1 polyacrylate input, 1.2: crosslinker addition, 1.3: extruder, RW: doctor roller, BW: coating roller
- the mate ⁇ rial between two each pretreated, preferably corona pretreated surface on each one carrier material also referred to as a liner
- processing time The time after metering of the crosslinking system in the compounding unit until the molding of the polyacrylate material which forms the carrier between the adhesives coated in particular on liners is referred to as processing time.
- the now crosslinking viscoelastic carrier layer can be coated gel-free and with optically good line pattern.
- the crosslinking then takes place mainly after coating on the web under mild conditions which do not damage either carrier or liner, ie in particular advantageously without the influence of actinic radiation such as additional UV light irradiation or electron beams.
- GD creates a homogeneously cross-linked layer, ie it has no cross-linking profile through the layer.
- the monomers preferably chosen such that the resulting polymers have a glass transition temperature of - 40 have 0 C to +80 0 C, understood in the sense of dynami ⁇ 's glass transition temperature for amorphous systems and the melting temperature for semicrystalline systems, by dynamic mechanical analysis (DMA ) can be determined at low frequencies.
- DMA dynamic mechanical analysis
- T G glass transition temperature
- the monomers are very preferably selected in accordance with the above, and the quantitative composition of the monomer mixture is advantageously chosen such that according to an equation (G1 ) in analogy to the Fox equation (see TG Fox, Bull. Am. Phys Soc., 1 (1956) 123) gives the desired T G value for the polymer.
- n the number of runs via the monomers used
- W n the mass fraction of the respective monomer n (wt .-%)
- T G the respective glass transition temperature of the homopolymer of the respective monomers n in K.
- acrylic or methacrylic monomers which consist of acrylic and methacrylic acid esters having alkyl groups of 1 to 20 carbon atoms, preferably 4 to 9 carbon atoms, are used for a1).
- Specific examples are methacrylate, methyl methacrylate, ethyl acrylate, n-butyl acrylate, n-butyl methacrylate, n-pentyl acrylate, n-hexyl acrylate, n-heptyl acrylate, n-octyl acrylate, n-octyl methacrylate, n-nonyl acrylate, lauryl acrylate, stearyl acrylate, behenyl acrylate, and their branched isomers, such as Isobutyl acrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, I so
- Further compound classes to be used for a1) are monofunctional acrylates or methacrylates of bridged cycloalkyl alcohols, consisting of at least 6 C atoms.
- the cycloalkyl alcohols may also be substituted, e.g. by C 1-6 -alkyl groups, halogen atoms or cyano groups.
- Specific examples are cyclohexyl methacrylate, isobornyl acrylate, isobornyl methacrylate and 3,5-dimethyl adamantyl acrylate.
- a2) monomers are used which contain hydroxyl groups, very preferably primary hydroxyl groups.
- examples of a2) are hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, hydroxypropyl methacrylate, 6-hydroxyhexyl methacrylate, 4-hydroxystyrene, allyl alcohol, although this list is not exhaustive.
- Examples of a3) are acrylic acid or methacrylic acid, maleic anhydride, itaconic anhydride, itaconic acid, glyceryl methacrylate, glyceryl methacrylate, vinylacetic acid, .beta.-acryloyloxypropionic acid, trichloroacrylic acid, fumaric acid, crotonic acid, aconitic acid, acrylonitrile, dimethylacrylic acid, N, N-dialkyl-substituted amides, for example NN dimethylacrylamide, N 1 N- Dimethylmethylmethacrylamid, N-tert-butylacrylamide, N-vinylpyrrolidone, N-vinyllactam, dimethylaminoethyl methacrylate, dimethylaminoethyl acrylate, diethylaminoethyl methacrylate, diethylaminoethyl acrylate, N-methylol methacrylamide, N- (
- macromonomers can also be polymerized into the polyacyrlate.
- Particularly suitable macromonomers as described in EP 1 361 260 A1, for example, 2-polystyrene ethyl methacrylate having a molecular weight Mw of 13,000 g / mol.
- the resulting crosslinked macromonomer-modified thermally crosslinked acrylate hotmelt are more shear resistant because they are physically and thermally crosslinked.
- polyacrylates particularly suitable for the further processing according to the invention as a carrier material are the polyacrylates, if they are prepared by bulk, solution or emulsion polymerization and optionally subsequently, in particular if they comply with volatile constituents, be concentrated.
- concentration may conveniently be carried out in a vented extruder, in particular analogously to DE 102 21 402 A1, page 3, lines 22-68.
- polyacrylates which have a narrow molecular weight distribution (polydispersity ⁇ 4). These compounds become particularly shear-resistant at a relatively low molecular weight after crosslinking. Since, compared to a normally distributed polyacrylate, a lower molecular weight is required for a narrowly distributed polyacrylate at the same cohesion level, viscosity and process temperatures are reduced. Thus, a tightly distributed polyacrylate allows a particularly long processing time.
- Narrowly distributed polyacrylates can be prepared by anionic polymerization or by controlled radical polymerization, the latter being particularly well suited. Examples are described in US 6,765,078 B2 and DE 10036901 A1 and US 2004/0092685 A1. Atomic Transfer Radical Polymerization (ATRP) can also be used advantageously for the synthesis of narrowly distributed polyacrylates, monofunctional or difunctional secondary or tertiary halides being used as the initiator, and for the abstraction of the halide (s) Cu, Ni.
- ATRP Atomic Transfer Radical Polymerization
- plasticizers, resins and fillers can also be added to the viscoelastic acrylate layer.
- Suitable fillers are hydrophilic or hydrophobic silica gels such as aerosils or ultrasils, inorganic fillers such as chalk, titanium dioxide, calcium and barium sulfate but also organic fillers such as polymer beads or fibers based on cellulose, polyethylene, polypropylene, polyamide, polyacrylonitrile, polyester, polymethacrylate and / or polyacrylate.
- flame-retardant fillers such as Ammoniumpolyphos ⁇ phat
- electrically conductive fillers such as Leitruß, carbon fibers and / or silver-coated balls
- Ferromag netic additives such as example, iron (lll) oxides
- further additives for the production of foamed layers such as, for example, blowing agents, glass beads, glass bubbles, expandable microballoons, protection agents, light stabilizers, antiozonants before or after the Aufkonzentra ⁇ tion of Polyacr ⁇ lat be added or compounded.
- plasticizers can be added in concentrations of up to 3% by weight.
- plasticizers e.g. low molecular weight polyacrylates, phthalates, water-soluble plasticizers, soft resins, phosphates or polyphosphates are added.
- the addition of the additives can be done before or after the concentration of the polyacrylate.
- these can be additionally filled and / or foamed.
- the glassy spheres, hollow glass spheres or expanding microballoons are added to the polyacrylate, preferably before the addition of the thermal crosslinking agent.
- a thermal crosslinker is added to the polyacrylate.
- the added thermal crosslinker is an isocyanate, preferably a trimerized isocyanate.
- the trimerized isocyanates are aliphatic or amine-deactivated isocyanates.
- isocyanates such as Desmodur VL 50 (polyisocyanates based on MDI, Bayer AG), Basonat F200WD (aliphatic polyisocyanate, BASF AG), Basonat HW100 (water-emulsifiable polyfunctional isocyanate based on HDI, BASF AG) , Basonat HA 300 (allophanate-modified polyisocyanate on isocyanurate, HDI-based, BASF) or Bayhydur VPLS2150 / 1 (hydrophilic modified IPDI, Bayer AG), although this list is not exhaustive.
- the addition of the thermal crosslinker to the polyacrylate takes place in the melt, preferably under precise temperature and time control.
- the addition and incorporation of the thermally reactive crosslinking system into the polyacrylate matrix preferably takes place in continuous compounding aggregates.
- These units are inventively designed so that with good mixing and at the same time low input of shear energy a short residence time of the mass is ensured after dosing of the crosslinking system.
- the compounding units are preferably extruders, in particular twin-screw and / or planetary roller extruders. It is particularly advantageous if the spindles of the extruder can be tempered and / or cooled.
- the temperature of the polyacrylate for the carrier layer when adding the thermal Ver ⁇ network between 60 0 C and 120 0 C, more preferably between 70 0 C and 100 0 C.
- suitable base polymers for adhesives are natural rubber, synthetic rubbers, acrylate block copolymers, styrene block copolymers, EVA, many polyolefins, polyurethanes, polyvinyl ethers, and silicones.
- the processing time is 3 to 30 minutes, preferably 5 to 20 minutes, more preferably 5 to 10 minutes.
- the structure of the three-layer system adhesive composition polyacrylate carrier adhesive is preferably carried out via a two-roll system (cf., FIG. 2).
- a distributor nozzle (1) or another suitable unit By means of a distributor nozzle (1) or another suitable unit, the viscoelastic mass (3) which is finally compounded with the crosslinker and optionally with fillers and forms the later carrier material is fed to the nip and there between the two adhesive mass layers (6a, 6b).
- the shaping of the viscoelastic mass into a viscoelastic film takes place between the calender rolls W1 and W2 in the nip, and at the same time coating with the two supplied adhesives (6a, 6b) occurs.
- the pretreatment of the adhesives in particular within a corona station (8), serves for better anchoring of the adhesives on the molded, viscoelastic carrier layer. By this treatment, active OH groups are formed on the surface of the adhesives which, after the production of the three-layer composite, lead to an improved chemical attachment to the viscoelastic carrier layer.
- the width of the nip and the pressure of the rollers while the layer thickness of the carrier is determined.
- the method described above is particularly suitable for producing viscoelastic three-layer constructions with layer thicknesses between 100 ⁇ m and 10,000 ⁇ m, preferably between 300 ⁇ m and 5,000 ⁇ m, with production speeds between 0.5 m / min and 100 m / min.
- the crosslinking reaction proceeds completely even without heat supply under normal conditions (room temperature).
- room temperature normal conditions
- the crosslinking reaction with the multifunctionalized isocyanate is largely completed and the final cohesion of the composition is achieved after up to 14 days, in particular four to ten days' storage.
- this binds the viscoelastic carrier layer chemically to the adhesive covering layers to be laminated.
- the mass or the shaped layer is advantageously activated in a suitable manner by means of heat input.
- a corona-pretreated polyacrylate layer can then be laminated on both sides to this foamed layer.
- the foamed layer is smoothed by laminating the corona-treated pressure-sensitive adhesive layers or separately, for example, by rolling.
- the bond strength was measured with a Zwick tensile testing machine.
- the open side of the transfer tape is first laminated against the 50 micron aluminum foil, removed the release material and glued plate on the Stahl ⁇ , rolled and measured analog.
- the results of both sides, open and covered, are given in N / cm and are averaged out of three measurements.
- the sample preparation was carried out in a test climate of 23 0 C +/- 1 0 C room temperature and 50% +/- 5% rel. Humidity.
- the test piece was cut to 13 mm and glued to a steel plate.
- the bond area is 20 mm x 13 mm (length x width).
- the steel plate was cleaned and conditioned. For this purpose, the plate is first wiped with acetone and then left for 5 minutes in the air, so that the solvent can evaporate.
- the open side was reinforced with a 50 ⁇ m aluminum foil and rolled over twice with a 2 kg roller. Subsequently, a belt loop was attached to the projecting end of the transfer tape. The whole was then hung on a suitable device and loaded with 10 N.
- the suspension device is designed so that the weight loads the sample at an angle of 179 ° +/- 1 °. This ensures that the transfer tape can not peel off from the lower edge of the plate.
- the measured shear time, the time between hanging and falling off of the pattern, is given in minutes and equals the mean of three measurements.
- the open side is first reinforced with the 50 ⁇ m aluminum foil, the separating material is removed and adhered to the test plate analogously to the description. The measurement is carried out under normal conditions (23 ° C, 55% humidity).
- Polyacrylate Adhesive 1 (PA1): A conventional 100 L glass reactor for free-radical polymerizations was mixed with 2.8 kg of acrylic acid, 8.0 kg of methyl acrylate, 29.2 kg of 2-ethylhexyl acrylate and 20.0 kg of acetone / isopropanol (95: 5 ). After passing nitrogen gas through with stirring for 45 minutes, the reactor was heated to 58 ° C. and 20 g of azoisobutyronitrile (AIBN, Vazo 64®, DuPont) were added. Subsequently, the outer heating bath was heated to 75 0 C and the reaction was carried out constantly at this external temperature. After 1 h reaction time 20 g of AIBN was added again.
- AIBN azoisobutyronitrile
- a reactor conventional for radical polymerizations was charged with 36 kg of 2-ethylhexyl acrylate, 21 kg of tert-butyl acrylate, 2.4 kg of acrylic acid, 0.6 kg of HEMA, 40 g of dithiobenzoic acid benzyl ester and 40 kg of acetone. 45-minute after passage of Stickstoff ⁇ gas with stirring, the reactor was heated to 58 0C and added 30 g AIBN. Subsequently, the outer heating bath was heated to 75 ° C and the reaction was constant at this outside temperature is performed. After 1 h, 30 g of AIBN were again added. After 4 h, it was diluted with 5 kg of acetone.
- the hydroxy group-functionalized acrylate copolymers (base polymer 1 - 4) are largely freed from the solvent by means of a BERSTORFF single-screw extruder (concentrating extruder).
- concentration of the base polymer 1 are shown here.
- the speed of the screw was 160 U / min, the motor current 16 A, it was a throughput of 61, 5 kg liquid / h realized.
- a vacuum was applied to 3 different domes.
- the negative pressures were respectively 440 mbar, 50 mbar and 5 mbar with the lowest vacuum applied in the first dome.
- the exit temperature of the concentrated hot melt was 104 ° C.
- the solids content after this concentration step was 99.8%.
- the acrylate polymers concentrated by process 1 were melted in a feed extruder (single screw extruder from TROESTER) and conveyed with this as polymer melt into a twin-screw extruder (LEISTRITZ, Germany, designation LSM 30/34).
- the unit is electrically heated from the outside and air-cooled by different fans.
- the geometry of the mixing screws was chosen so that at the same time a short residence time of the acrylate in the extruder is ensured with good distribution of the fillers and the crosslinking system in the polymer matrix.
- the mixing shafts of the twin-screw extruder were arranged so that alternating and mixing elements alternate.
- the fillers and the respective crosslinking system are added with suitable metering equipment, if appropriate at several points into the pressure-free conveying zones of the twin-screw extruder. Dosage auxiliaries are optionally used for dosing the crosslinking system. If desired, a vacuum pump can be connected to the twin-screw extruder in order to free the compounded self-adhesive from gas inclusions. The finished compounded acrylate mass is then followed by a mixing extruder downstream Melt pump fed to a distribution nozzle that promotes the viscoelastic carrier in the first nip of the coating calender.
- compositions according to the invention are coated by means of 2-roll calenders according to one of the methods described below.
- the viscoelastic mass (3) which has been finally compounded with the crosslinking system and optionally fillers is supplied to the nip.
- the shaping of the viscoelastic mass into a viscoelastic film takes place between the calender rolls (W1) and (W2) in the roll gap between two self-adhesive compositions (7a, 7b), which in turn are coated on anti-adhesively equipped carrier materials (5a, 5b) become.
- the viscoelastic composition is shaped to the set layer thickness and coated with the two supplied self-adhesives.
- the self-adhesive compositions are coronated by means of a corona station (8) before being fed into the nip (Corona plant from VITAPHONE, Denmark, 100 W min / m 2 ).
- This treatment gives rise to active OH groups on the surface of the self-adhesive compositions which, after the preparation of the three-layer composite, lead to improved chemical bonding to the viscoelastic carrier layer.
- the web speed when passing through the coating system is 40 m / min.
- the base polymer B1 was concentrated according to process 1 (solids content 99.7%) and then mixed according to process 2 with 1.6% by weight (based on acrylate copolymer) of the trimerized aliphatic diisocyanate Desmodur XP 2410 (BAYER AG, Germany).
- the trimerized diisocyanate nat with the liquid phosphate ester REOFOS 65 (GREAT LAKES, USA) in the ratio 1 to 3 diluted.
- the process parameters are summarized in Table 1.
- the coating between the previously coated on siliconized polyester films Masse ⁇ layers PA 1 is carried out on 2-Walzenêtswerk at roll temperatures of 100 ° C according to method 3.
- the layer thickness of the viscoelastic carrier VT 1 was 825 microns.
- the Corona essence was 100 W min / m 2 .
- the base polymer B1 was concentrated in accordance with process 1 (solids content 99.7%) and, analogously to example 1, mixed with 0.8% by weight (based on acrylate copolymer) of the trimerized aliphatic diisocyanate Desmodur XP 2410 (BAYER AG, Germany). Subsequently, as in Example 1, in each case previously coated on siliconized polyester films mass layers PA 1 at the 2-Walzendozensstechnik Ver ⁇ 3 coated. The layer thickness of the viscoelastic carrier VT 2 was 800 ⁇ m. The Corona essence was 100 W min / m 2 . After 7 days of room temperature storage, the adhesive data of the open and covered sides were measured. The data of Example MT 2 are summarized in Table 2.
- Base polymer B1 was concentrated by process 1 (solids content 99.7%) and then by process 2 with 6.5% by weight hollow glass spheres Q-CEL 5028 (from Potters Industries) and 2.13% by weight (based on acrylate copolymer) of the hydrophilic , aliphatic polyisocyanate Bayhydur VP LS 2150/1 (BAYER AG, Germany) blended.
- the process parameters are summarized in Table 1.
- the coating between the previously coated onto siliconized polyester films PA ground layers 1 is carried out on a 2-roll applicator at roll temperatures of 100 0 C according to method 3.
- the layer thickness amounted the viscoelastic carrier VT 3865 microns.
- the Corona essence was 100 W min / m 2 .
- Base polymer B2 was concentrated by process 1 (solids content 99.7%) and then by process 2 with 18% by weight of microsoluble chalk (MS40, from Söhlde) and 0.19% by weight (based on acrylate copolymer) of the hydrophilic aliphatic polyisocyanate - Anats Bayhydur VP LS 2150/1 (BAYER AG, Germany) blended.
- the process parameters are summarized in Table 1.
- the coating between the previously coated onto siliconized polyester films PA ground layers 1 is carried out on a 2-roller application at roll temperatures of 100 0 C according to method 3.
- the layer thickness of the viscoelastic carrier VT 4 was 790 microns.
- the Corona essence was 100 W min / m 2 . After 7 days of room temperature storage, the adhesive data of the open and covered sides were measured.
- the data of Example MT 4 are summarized in Table 2.
- the base polymer B3 was concentrated according to process 1 (solids content 99.8%) and then according to process 2 with 3 wt% unexpanded hollow microspheres Expancel 092 DU 40 (Akzo Nobel, Germany) and 1, 0 wt% (based on acrylate copolymer) of the trimerized aliphatic diisocyanate Desmodur XP 2410 (from BAYER AG, Germany).
- the process parameters are summarized in Table 1.
- the mixture was expanded in the extruder and subsequently coated between the previously coated on siliconized polyester films mass layers PA 1 according to method 3 at roll temperatures of 130 ° C.
- the layer thickness of the expanded viscoelastic carrier VT 5 was 740 ⁇ m.
- the Corona antique for pretreatment of the pressure-sensitive adhesive layers was 100 W min / m 2 .
- Example MT 5 After 7 days of room temperature storage, the adhesive data of the open and covered sides were measured.
- the data of Example MT 5 are summarized in Table 2.
- the base polymer B6 was concentrated according to process 1 (solids content 99.8%) and then according to process 2 with 5% by weight hydrophobized silica gel Aerosil R 972 (Degussa, Germany) and 1.0% by weight (based on acrylate copolymer) of trime ⁇ mixed aliphatic diisocyanate Desmodur XP 2410 (BAYER AG, Germany) blended.
- the process parameters are summarized in Table 1.
- Subsequently was coated between the previously coated on siliconized polyester films mass layers PA 1 according to method 3 at roll temperatures of 100 ° C.
- the layer thickness of the viscoelastic carrier VT 6 was 750 ⁇ m.
- the Corona antique for Vorbe ⁇ treatment of the pressure-sensitive adhesive layers was 100 W min / m 2 . After 7 days of room temperature storage, the adhesive data of the open and covered sides were measured.
- the data of Example MT 6 are summarized in Table 2.
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
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EP20050792143 EP1802722B1 (de) | 2004-09-09 | 2005-09-09 | Verfahren zur herstellung von montageklebebänder mit einer trägerschicht auf basis von thermisch vernetzten, viskoelastischen acrylaten |
US11/572,959 US7935383B2 (en) | 2004-09-09 | 2005-09-09 | Method for producing adhesive strips for assembly, especially formed with three layers and based on thermally cross-linked, viscoelastic acrylate hot-melt adhesives |
DE200550006584 DE502005006584D1 (de) | 2004-09-09 | 2005-09-09 | Verfahren zur herstellung von montageklebebänder mit einer trägerschicht auf basis von thermisch vernetzten, viskoelastischen acrylaten |
CN2005800303323A CN101014675B (zh) | 2004-09-09 | 2005-09-09 | 特别以三层形成的并且基于热交联的、粘弹性丙烯酸酯热熔粘合剂的组装用粘合带 |
DE200511001768 DE112005001768A5 (de) | 2004-09-09 | 2005-09-09 | Insbesondere dreischichtig aufgebaute Montageklebebänder auf Basis von thermisch vernetzten, viskoelastischen Acrylat-Hotmelts |
US13/045,710 US20110165402A1 (en) | 2004-09-09 | 2011-03-11 | Adhesive Strips For Assembly, Especially Formed with Three Layers and Based on Thermally Cross-Linked, Viscoelastic Acrylate Hot-Melt Adhesives |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102004044086A DE102004044086A1 (de) | 2004-09-09 | 2004-09-09 | Thermisch vernetzte Acrylat-Hotmelts |
DE102004044086.7 | 2004-09-09 |
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US13/045,710 Division US20110165402A1 (en) | 2004-09-09 | 2011-03-11 | Adhesive Strips For Assembly, Especially Formed with Three Layers and Based on Thermally Cross-Linked, Viscoelastic Acrylate Hot-Melt Adhesives |
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WO2006027389A1 true WO2006027389A1 (de) | 2006-03-16 |
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PCT/EP2005/054507 WO2006027388A1 (de) | 2004-09-09 | 2005-09-09 | Trägerloses, homogen vernetztes selbstklebeband, insbesondere transferklebeband |
PCT/EP2005/054506 WO2006027387A1 (de) | 2004-09-09 | 2005-09-09 | Verfahren zur herstellung eines klebebandes mit thermisch vernetzter acrylatschmelzkleber-schicht |
PCT/EP2005/054508 WO2006027389A1 (de) | 2004-09-09 | 2005-09-09 | Insbesondere dreischichtig aufgebaute montageklebebänder auf basis von thermisch vernetzten, viskoelastischen acrylat-hotmelts |
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PCT/EP2005/054507 WO2006027388A1 (de) | 2004-09-09 | 2005-09-09 | Trägerloses, homogen vernetztes selbstklebeband, insbesondere transferklebeband |
PCT/EP2005/054506 WO2006027387A1 (de) | 2004-09-09 | 2005-09-09 | Verfahren zur herstellung eines klebebandes mit thermisch vernetzter acrylatschmelzkleber-schicht |
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US (5) | US7910163B2 (de) |
EP (5) | EP1791921B1 (de) |
CN (5) | CN101914352B (de) |
DE (7) | DE102004044086A1 (de) |
ES (4) | ES2318532T3 (de) |
WO (3) | WO2006027388A1 (de) |
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- 2005-09-09 EP EP09151852.2A patent/EP2062951B1/de active Active
- 2005-09-09 ES ES05784719T patent/ES2318532T3/es active Active
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US8357449B2 (en) | 2006-12-06 | 2013-01-22 | Tesa Se | Multi-ply self-adhesive tape |
DE102008021743A1 (de) | 2008-04-30 | 2009-11-05 | Tesa Se | Klebeband zur Verklebung niederenergetischer Oberflächen |
DE102008026672A1 (de) | 2008-06-04 | 2009-12-10 | Tesa Se | Klebstoff aus Polypropylenharz |
US9200129B2 (en) | 2010-12-08 | 2015-12-01 | Tesa Se | Process for preparing foamable polymer compositions, process for preparing foamed polymer compositions therefrom, foamed polymer compositions and adhesive tape therewith |
WO2012152714A1 (de) | 2011-05-06 | 2012-11-15 | Tesa Se | Verfahren zur erhöhung der adhäsiven eigenschaften von haftklebemassen auf untergründen mittels plasmabehandlung |
WO2012152710A3 (de) * | 2011-05-06 | 2013-01-03 | Tesa Se | Verfahren zur erhöhung der adhäsiven eigenschaften einer haftklebemassenschicht, die eine obere und eine untere oberfläche aufweist |
WO2012152710A2 (de) | 2011-05-06 | 2012-11-15 | Tesa Se | Verfahren zur erhöhung der klebkraft einer haftklebemassenschicht, die eine obere und eine untere oberfläche aufweist |
WO2012152715A1 (de) | 2011-05-06 | 2012-11-15 | Tesa Se | Verfahren zur erhöhung der adhäsiven eigenschaften von haftklebemassen auf untergründen mittels plasmabehandlung |
DE102012220286A1 (de) | 2012-11-07 | 2014-05-08 | Tesa Se | Verfahren zur Erhöhung der adhäsiven Eigenschaften von Haftklebemassen auf Untergründen mittels Plasmabehandlung |
EP3228674A1 (de) | 2016-04-07 | 2017-10-11 | tesa SE | Haftklebmasse |
DE102016205822A1 (de) | 2016-04-07 | 2017-10-12 | Tesa Se | Haftklebmasse |
WO2018149806A1 (de) | 2017-02-16 | 2018-08-23 | Tesa Se | Verfahren zur steigerung der klebkraft von haftklebmassen |
CN113999625A (zh) * | 2021-12-31 | 2022-02-01 | 潍坊胜达科技股份有限公司 | 一种pet离型膜的制备方法 |
CN113999625B (zh) * | 2021-12-31 | 2022-05-17 | 潍坊胜达科技股份有限公司 | 一种pet离型膜的制备方法 |
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