WO2004065318A1 - 水硬性組成物用添加剤 - Google Patents
水硬性組成物用添加剤 Download PDFInfo
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- WO2004065318A1 WO2004065318A1 PCT/JP2004/000552 JP2004000552W WO2004065318A1 WO 2004065318 A1 WO2004065318 A1 WO 2004065318A1 JP 2004000552 W JP2004000552 W JP 2004000552W WO 2004065318 A1 WO2004065318 A1 WO 2004065318A1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/243—Phosphorus-containing polymers
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/40—Surface-active agents, dispersants
- C04B2103/408—Dispersants
Definitions
- the present invention relates to an additive for a hydraulic composition containing cement or the like.
- JP-B25008113 includes a polyoxysulfonic acid-based cement dispersant, a specific nonionic compound, and polyoxy as one of the compounds used for the AE agent.
- a technique using an additive composition containing an alkylene alkyl ether phosphate is disclosed.
- JP-A 1-291050 discloses a composition comprising a phosphate having a specific structure and a specific non-ionic surfactant as a cement dispersant.
- JP-A 2002-121058 contains polyoxyalkylene alkyl ether phosphate and a monomer having a specific polyoxyalkylene group. An admixture containing the resulting polymer is disclosed.
- the present invention provides a phosphoric acid monoester having a group represented by the following general formula (1) or a salt thereof (hereinafter, referred to as a monoester), and a phosphoric diester having a group represented by the following general formula (1) (Including diesters of pyrophosphoric acid in diesters) or salts thereof (hereinafter referred to as diesters), wherein the weight ratio of the monoesters to the diesters is monoester
- the present invention relates to an additive for a hydraulic composition having a ratio of 0.4 to 0.95 in the form of (monoester + diester) (hereinafter, the monoester and diester are collectively referred to as component (A)).
- R 1 is an alkyl or alkenyl group having 8 to 22 carbon atoms or a hydrocarbon group having a benzene ring having 2 or more carbon atoms
- AO is an oxyalkylene group having 2 to 4 carbon atoms
- n is an average addition. It is the number of moles and represents a number of 1 to 50.
- the present invention relates to a hydraulic composition containing the additive for a hydraulic composition of the present invention, a hydraulic powder, and water, and a cured product obtained from the hydraulic composition. Further, the present invention relates to a use of the above additive as an additive to the hydraulic composition and a method of dispersing the hydraulic composition by adding the above additive to the hydraulic composition.
- FIG. 1 is a schematic diagram showing an apparatus used for measuring a flow time in an example.
- Figure 2 is a graph showing the relationship between the flow time and the mortar flow in the results in Table 4.
- Figure 3 is a graph showing the relationship between the flow time and the mortar flow in the results in Table 5.
- Figure The reference numerals in FIG. 1 is a schematic diagram showing an apparatus used for measuring a flow time in an example.
- Figure 2 is a graph showing the relationship between the flow time and the mortar flow in the results in Table 4.
- Figure 3 is a graph showing the relationship between the flow time and the mortar flow in the results in Table 5.
- JP-B 2 508 1 13 does not completely satisfy the requirements in terms of the viscosity reducing effect on the hydraulic composition, and even if the technology of JP-A 1-2910 is used. However, if a solution is prepared in which the total concentration of the phosphate ester and the surfactant is 20% by weight or more, which is practically required, the viscosity of the solution becomes large, and a uniform solution cannot be obtained. This makes it difficult to handle when added to the hydraulic composition. Further, with the technology of JP-A 2002-121058, further improvement in the effect of reducing viscosity on hydraulic compositions is desired.
- the present invention shows an excellent viscosity reducing effect and fluidity (the above is also referred to as “fresh property”) for a hydraulic composition, particularly a hydraulic composition comprising a slurry of water and hydraulic powder. Since the properties of the aqueous solution, that is, the aqueous solution itself has an appropriate viscosity and is uniform, the workability of adding to the hydraulic composition is good, and the fresh property of the hydraulic composition after the addition is stable. It is an additive for a hydraulic composition having excellent performance which can be obtained and is also excellent in effect of imparting stability of entrained bubbles.
- phosphoric acid is a generic term for acids formed by hydration of diphosphorus pentoxide, and includes mephoric acid, pyrophosphoric acid, orthophosphoric acid, triphosphoric acid, tetraphosphoric acid and the like.
- the component (A) is preferably (A 1) an orthophosphoric acid monoester having a group represented by the general formula (1) or a salt thereof (monoester); A mixture of an orthophosphoric acid diester having a group represented by the general formula (1) or a salt thereof and a pyrophosphoric acid diester having a group represented by the general formula (1) or a salt thereof (a diester) [( ⁇ ′) Component] is used.
- the monoester of component (() is an orthotrinoic acid monoester having a group represented by the general formula (1) or a salt thereof
- the diester of component ( ⁇ ) is The orthophosphoric acid diester having a group represented by (1) or a salt thereof and the pyrophosphoric acid diester having a group represented by the general formula (1) or a salt thereof are preferable.
- the description of the component (II) is also applicable to the component (A ') unless otherwise specified.
- the component (II) as the additive for hydraulic composition of the present invention, an additive having good freshness properties and excellent product stability of a hydraulic composition such as concrete can be obtained.
- the component (II) is used alone (when the substantial active ingredient is only the component (II)) in the additive for hydraulic composition of the present invention will be described as Embodiment I.
- the component (ii) has a group represented by the general formula (1).
- R 1 is an alkyl group or alkenyl group having 8 to 22 carbon atoms, preferably 10 to 20 carbon atoms, or a hydrocarbon group having two or more benzene rings.
- the component includes an alkyl ether phosphate monoester having an alkyl ether group or a salt thereof, an alkenyl ether phosphate monoester having an alkenyl ether group or a salt thereof, and an aryl ether group having two or more benzene rings. And aryl ether phosphoric acid monoesters or salts thereof.
- the alkyl group has 12 to 16 carbon atoms, and the alkenyl group has 16 to 20 carbon atoms.
- the total carbon number of the hydrocarbon group having a benzene ring is preferably from 13 to 38, respectively.
- Alkyl The group and the alkenyl group are particularly preferably a myristyl group and an oleyl group, and the hydrocarbon group having two or more benzene rings particularly preferably has a total carbon number of 20 to 30.
- the hydrocarbon group having two or more benzene rings is preferably an aryl group having a group containing one or more benzene rings as a substituent, and particularly an aryl group having two or three benzene rings as a substituent. Lilyl groups are more preferred.
- the hydraulic composition preferably has a hydrocarbon group having two or more benzene rings.
- AO is an oxyalkylene group having 2 to 4 carbon atoms, and examples thereof include an oxyethylene group, an oxypropylene group, and an oxybutylene group, preferably oxyethylene group and oxypropylene group, from the viewpoint of water solubility.
- the ratio of the oxyethylene group in the polyoxyalkylene group is preferably at least 50 mol%, more preferably at least 70 mol%, particularly preferably at least 100 mol%.
- n is an average number of moles added and represents a number of 1 to 50. When the component (A) is used alone, it is preferably 3 to 35, more preferably 5 to 20 from the viewpoint of viscosity reduction. Indicates a number. When the component (A) is used alone, from the viewpoint of fluidity of the hydraulic composition, n is preferably from 10 to 25, more preferably from 10 to 22, and particularly preferably from 15 to 20. preferable.
- the structure represented by the general formula (1) is important.
- n is preferably 5 or more.
- Examples of the salt of the component (A) include an alkali metal salt, an alkaline earth metal salt, an ammonium salt, and an amine salt, preferably an alkali metal salt, a hydroxyl-substituted alkylamine salt, and particularly preferably a potassium salt or sodium salt.
- the monoester and the diester of the component (A) each preferably have a structure represented by the general formula (1-1).
- R 1 is an alkyl or alkenyl group having 8 to 22 carbon atoms, or a hydrocarbon group having at least 2 benzene rings
- AO is an oxyalkylene group having 2 to 4 carbon atoms
- n is an average addition mole. It is a number and represents a number from 1 to 50.
- k represents 1 or 2
- M represents a hydrogen atom, an alkali metal, an alkaline earth metal, an ammonium group, an alkyl ammonium group or a hydroxyl-substituted alkyl ammonium group.
- two M when k is 1 and two R 1 and n when k is 2 may be different from each other.
- the component (A) is a monoester or diester of phosphoric acid having a group represented by the general formula (1) bonded to a phosphorus atom, or a salt thereof.
- the weight ratio of the monoester to the ester is expressed as follows: monoester / (monoester) + Diester) in the range of 0.4: to 0.95, and when n is less than 10, from the viewpoint of fluidity of the hydraulic composition, preferably from 0.4 to 0.85, more preferably from 0.9. 4 to 0.65.
- n 10 or more, from the viewpoint of fluidity and aqueous solution properties of the hydraulic composition, preferably 0.5 to 0.95, more preferably 0.65 to 0.95, and still more preferably 0.7 to 0.95. 0. 95, and particularly preferably 0.7 to 0.85 from the viewpoint of industrial ease of production.
- the weight ratio of monoester / (monoester + diester) can be calculated by the following method.
- the weight ratio calculated by the calculation method (a) in Examples described later can also be the weight ratio of monoester / (monoester + diester).
- Embodiment I from the comprehensive viewpoint of the aqueous solution properties of the aqueous solution of the additive of the present invention and the fluidity of the hydraulic composition,
- n is preferably 10 or more.
- the additive for hydraulic composition of the present invention includes, in addition to the component (A) (monoester and diester), a triester having a group represented by the general formula (1) (hereinafter referred to as a triester). ).
- a triester having a group represented by the general formula (1)
- the ratio and the amount of the triester are not particularly limited.
- the weight ratio of (monoester + diester) / (monoester + diester + triester) is preferably 0.7 or more, more preferably 0.8 or more. It is important that the component (A) satisfies the above weight ratio, and the RAO and n of the monoester, the diester, and the triester may be the same or different.
- the component (A) can be obtained, for example, by adding an alkylene oxide to an alcohol and then subjecting the alcohol to esterification.
- an alkylene oxide to an alcohol having a low boiling point it is desirable to select a catalyst that can reduce the generation of water.
- it can be obtained by a phosphoric esterification reaction using a commercially available alkylene oxide adduct of an alcohol as a raw material.
- the alcohol a natural alcohol or a synthetic alcohol can be used.
- Alkylene oxide has 2 to 4 carbon atoms, and includes ethylene oxide (hereinafter, described as EO), propylene oxide (hereinafter, described as PO), and butylene oxide (hereinafter, described as BO), E ⁇ , or a combination of EO and PO is preferred, and EO is particularly preferred.
- EO ethylene oxide
- PO propylene oxide
- BO butylene oxide
- the component (A) can be produced by a method using phosphoric anhydride and an aqueous phosphoric acid solution, anhydrous phosphoric acid and water, phosphorus oxychloride, polyphosphoric acid, and the like. .
- the ratio of the monoester compound in the component (A) in the above-mentioned production method, the ratio of the polyoxyalkylene alkyl ether and the phosphorylating agent and the reaction time are adjusted, and the water content is adjusted.
- component (A) is component ( ⁇ ′)
- pyrophosphoric acid is obtained by hydrolysis. From 1 mol of the monoester, 1 mol of the ( ⁇ ') component monoester is formed, and from 1 mol of the phosphoric acid diester, 2 mol of the ( ⁇ ') component monoester is formed. Therefore, it is effective to increase the ratio of the monoester in the ( ⁇ ′) component.
- an alkaline earth metal hydroxide catalyst an acid catalyst such as boron trifluoride, or a catalyst containing a mixed oxide such as zinc oxide or zinc, Al, or Mg. It is also possible to use a polyoxyalkylene alkyl ether (narrowed ethoxylate) having a narrow distribution range, which is preferable from the viewpoint of fluidity of the hydraulic composition.
- the additive for hydraulic composition of the present invention comprises (B1) an alkyl group or an alkenyl group having 8 to 26 carbon atoms, in which the fluidity is improved as compared with the case where the component (A) is used alone.
- (B1)) an alkyl or alkenyl group having 8 to 26 carbon atoms or 6 to 35 carbon atoms having one or more benzene rings.
- the component (B 2) At least one compound (B) [hereinafter, referred to as “component (B)”].
- the component (B) preferably has one or two polyoxyalkylene groups.
- the component (B 1) includes a compound represented by the following general formula (2), a compound represented by the general formula (3), and a compound represented by the general formula (4) Choose from One or more compounds, polyoxyalkylene sorbitan alkyl ester, hydrogenated castor oil, and the like. From the viewpoint of aqueous solution viscosity in the embodiment ⁇ , a compound represented by the general formula (2), a compound represented by the general formula (3) And at least one compound selected from the compounds represented by general formula (4).
- component (A) and the component (B) are used in combination, when the component (A) in which R 1 is a hydrocarbon group having two or more benzene rings in the general formula (1) is used, From the viewpoint of the stability of entrained bubbles, it is preferable to combine the component (B) having a hydrocarbon group having 6 to 35 carbon atoms and having at least one benzene ring.
- R 2 , R 3 and R 5 are each an alkyl group or alkenyl group having 8 to 26 carbon atoms or a hydrocarbon group having 6 to 35 carbon atoms having at least one benzene ring
- R and R 4 are A hydrogen atom, an alkyl or alkenyl group having 1 to 26 carbon atoms or a hydrocarbon group having 6 to 35 carbon atoms having at least one benzene ring, preferably a hydrogen atom
- AO has 2 to 4 carbon atoms.
- the oxyalkylene group, p, Q and s are each an average number of moles added, and are 3 to 400, preferably 5 to 200, more preferably 8 to 150, and t is 1 or 2. When t is 2, the two (AO) s may be different. ]
- the nonionic compound of the general formula (2) is obtained by adding an alkyl having an R 2 group to an alkylene oxide selected from E ⁇ , PO and B ⁇ , preferably EO, or E 0 and PO, more preferably E ⁇ . It is obtained by adding.
- the nonionic compound of the general formulas (3) and (4) is a compound having a group of R 3 or R 5 , An alkylene oxide selected from EO, PO and BEO, preferably EO, or obtained by adding EO and PO.
- EO is preferably used in an amount of 50 mol% or more, more preferably 70 mol% or more, and particularly preferably 100 mol%, in the alkylene oxide to be added.
- a nonionic compound of the general formula (2) is particularly preferred.
- oxypropylene groups are further contained, and the ratio of oxyethylene groups in the polyoxyalkylene groups is preferably at least 10 mol%, more preferably at least 25 mol%. % Or more.
- the molar ratio of oxyethylene groups to oxypropylene groups is preferably 90 to 10/30/70, more preferably 80/20 to 40/60. It is.
- the form of addition of two or more alkylene oxide groups may be any of a block bond, a random bond, and a mixture thereof.
- R 2 , R 3 and R 5 are each preferably a linear alkyl group or alkenyl group having 10 to 22, more preferably 14 to 20, and especially 14 to 18 carbon atoms. Oleyl groups are preferred.
- a hydrocarbon group having 6 to 35 carbon atoms having one or more benzene rings a hydrocarbon group having two or more benzene rings (particularly an aryl group having a group containing one or more benzene rings as a substituent) is preferable, A hydrocarbon group having 3 or 4 benzene rings (particularly an aryl group having a group containing 2 or 3 benzene rings as a substituent) is more preferable, and a total carbon number of 20 to 30 is more preferable.
- R and R 4 are a hydrogen atom, an alkyl group or alkenyl group having 1 to 26 carbon atoms or a hydrocarbon group having 6 to 35 carbon atoms having one or more benzene rings, respectively, Are preferably an alkyl group having 2 to 8 carbon atoms, more preferably a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, and more preferably an alkenyl group having 2 to 4 carbon atoms, and particularly preferably a hydrogen atom, an alkyl having 1 to 2 carbon atoms.
- Base An alkenyl group having 2 carbon atoms is preferred.
- the nonionic compound represented by the general formula (2) includes polyoxyalkylene alkyl ethers, polyoxyalkylene alkyl phenyl ethers, polyoxyalkylene polystyrene phenyl ethers, and polyoxyalkylene polybenzyl.
- Phenyl ether is preferable, and polyoxyalkylene (di or tri) styrenated phenyl ether and polyoxyalkylene (di or tri) benzylated phenyl ether are more preferable.
- nonionic compound of the general formula (3) examples of the nonionic compound represented by the general formula (4) wherein the polyoxyalkylene alkyl ester and the alkoxypolyalkylene alkyl ester include polyoxyalkylene alkylamines.
- a compound having a hydrophobic group such as an organosiloxane, for example, Silicone surfactants and the like can also be used.
- the nonionic compound of the general formula (2) is a polyoxyalkylene alkyl ether
- the ionic compound of the general formula (3) is a polyoxyalkylene.
- polyoxyalkylene alkyl ether sulfate ⁇ polyoxyalkylene alkyl ether carboxylate is preferable.
- the structure of these polyoxyalkylene moieties (number of carbon atoms, average The number of moles added) and the number of carbon atoms of the alkyl group are the same as those of the component (B 1).
- (B 1) is more preferable than (B 2).
- the weight ratio of the monoester / is the hydraulic composition of the component (A).
- it is preferably 0.5 to 0.95, more preferably 0.7 to 0.95, and furthermore From the viewpoint of industrial ease of production, it is particularly preferably from 0.7 to 0.85.
- the weight ratio of the monoester is less than 0.4, it is not preferable in terms of the effect of reducing the viscosity and the properties of the aqueous solution (the viscosity of the aqueous solution of the additive and the uniformity of the aqueous solution).
- the fluidity of the hydraulic composition provided by the component (A) is further improved. 0 is more preferable, and 8 to 15 is particularly preferable.
- the component (A) in the embodiment (2) is preferably an alkyl group having the carbon number xl or alkenyl
- the number of carbon atoms of the group yl, the number of moles of AO added nl and the weight ratio zl of the monoester (monoester + diester) are preferably an alkyl group having the carbon number xl or alkenyl.
- the weight ratio of (A) Z (B) is preferably 99 / 1-10 / 90, more preferably 90 / 10-30Z70, particularly 80X2C! ⁇ 45/55 force s, preferred.
- the additive for hydraulic composition of the present invention is represented by the general formula (5) from the viewpoint of improving the fluidity retention of the hydraulic composition in addition to the component (A) and the component (B). And at least one structural unit selected from the structural units derived from the monomer represented by the general formula (6) and the structural units derived from the monomer represented by the general formula (7) It is preferable to contain a copolymer (C) (hereinafter, referred to as a component (C)) having a unit and.
- a copolymer (C) hereinafter, referred to as a component (C)
- the component (C) is a monomer represented by the general formula (5), at least one selected from a monomer represented by the general formula (6) and a monomer represented by the general formula (7) And a copolymer obtained by polymerizing the above.
- the monomer represented by the general formula (5) an ethylenically unsaturated carboxylic acid ester having an average addition mole number of 1 to 300 and having an oxyalkylene group or a polyoxyalkylene group is preferable.
- the oxyalkylene group may be an oxystyrene group
- the polyoxyalkylene group may contain an oxystyrene group, or may be a polyoxystyrene group.
- Two or more monomers may be used in combination.
- R 6 , R 7 hydrogen atom or methyl group, respectively
- R 8 hydrogen atom or —COO (AO) nl Y
- AO C2-4 oxyalkylene or oxystyrene group
- n 1 average number of moles added! ⁇ 300 number
- Y represents a hydrogen atom or an alkyl or alkenyl group having 1 to 18 carbon atoms.
- R 9 to R ′′ are a hydrogen atom, a methyl group or (CH 2 ) ml CO ⁇ M 2 , respectively, and (CH 2 ) ml CO ⁇ M 2 is CO OM 1 or another (CH 2 ) ml C ⁇ OM Anhydride may be formed with 2 in which case MM 2 of those groups is not present.
- MM 2 a hydrogen atom, an alkali metal, an alkaline earth metal, an ammonium group, an alkylammonium group or a hydroxyl-substituted alkylammonium group
- ml the number of 0 to 2
- X so 3 z or one CH 2 — O—SO q Z z: hydrogen atom, alkali metal, alkaline earth metal, ammonium group, alkyl ammonium group or hydroxyl-substituted alkyl ammonium group
- Examples of the monomer represented by the general formula (5) include polyalkylene glycol having one terminal alkyl-blocked such as methoxypolyethylene glycol, methoxypolypropylene glycol, methoxypolybutylene glycol, methoxypolystyrene glycol, and ethoxypolyethylene polypropylene glycol.
- (Half) esterified products with maleic acid, etherified products with (meth) aryl alcohol, and EO and PO adducts on (meth) acrylic acid, maleic acid, and (meth) aryl alcohol are preferably used.
- R 8 is preferably a hydrogen atom, m is preferably 0, and p is preferably 1. More preferred are alkoxy, particularly esterified products of methoxypolyethylene glycol and (meth) acrylic acid, and particularly preferred are esterified products of methoxypolyethylene glycol and methacrylic acid.
- Esterification may be performed on the monomer, or the esterification of the above-mentioned general formula (6) It may be carried out after copolymerization with a monomer and / or a monomer of the general formula (7).
- the average number of added moles n 1 of alkylenoxide is in the range of 1 to 300 because of its excellent fluidity and fluid retention, but is more preferably in the range of 8 to 200, especially 20 to 150.
- Y is more preferably an alkyl group or an alkenyl group having 1 to 4 carbon atoms, and particularly preferably a methyl group.
- the alkylene oxide is preferably EO or EO and P ⁇ , particularly preferably EO.
- Examples of the monomer represented by the general formula (6) include unsaturated monocarboxylic acid monomers such as (meth) acrylic acid and crotonic acid, and unsaturated dicarboxylic acids such as maleic acid, itaconic acid and fumaric acid. Acid-based monomers or salts thereof, for example, alkali metal salts, alkaline earth metal salts, ammonium salts, amine salts, and the like.
- (Meth) acrylic acid or an alkali metal salt thereof more preferably methacrylic acid or an alkali metal salt thereof, and particularly preferably methacrylic acid or a sodium salt thereof.
- the monomer represented by the general formula (7) include (meth) arylsulfonic acid and salts thereof, for example, an alkali metal salt, an alkaline earth metal salt, an ammonium salt, and an amine salt. And methallylsulfonic acid or its sodium salt.
- the component (C) comprises a monomer (5) represented by the general formula (5), a monomer (6) represented by the general formula (6), and a monomer represented by the general formula (7).
- the molar ratio of [(6) + (7)] is from 99/1 to 1/99, and further from 60/40 :! No It is preferably produced using 99, in particular 4060-595. Further, the molar ratio (6) / (7) of the monomer represented by the general formula (6) and the monomer represented by the general formula (7) is preferably l O OZO SO / S 0, 0 to 90 is preferred.
- the component (C) is a copolymer of acrylonitrile, (meth) acrylamide, styrene, alkyl (meth) acrylate (having 1 to 12 carbon atoms which may have a hydroxyl group), ester, and styrene sulfonic acid.
- Possible monomers may be used in combination. These can be used in a proportion of 50% by weight or less, more preferably 30% by weight or less of the total monomers, but 0% by weight is preferred.
- the copolymer of the component (C) can be produced by a known method.
- a solution polymerization method of JP-A11-157897 can be mentioned.
- a polymerization initiator such as ammonium persulfate or hydrogen peroxide, if necessary, Sodium sulfite, mercaptoethanol and the like are added, and the reaction is carried out at 50 to 100 ° C for 0.5 to 0.5 hours.
- the specific compound of each of the component (A) and the component (B), the range of the weight ratio of the monoester (monoester + the diester), and the weight ratio of (A) / (B) can be appropriately selected from the embodiment I or the embodiment ⁇ ⁇ .
- the additive for a hydraulic composition of the present invention is the embodiment I! Any of II can be used as a dispersant or a fluidizing agent because it can reduce the weight of water, and can be used as a viscosity reducing agent or the like because it has a viscosity reducing effect.
- the additive for a hydraulic composition of the present invention is the embodiment I!
- the component (A) is 0.01 to 7.5 parts by weight, more preferably 0.05 to 5 parts by weight, particularly 0.08 to 2 parts by weight, based on 100 parts by weight of the hydraulic powder. It is preferable from the viewpoint of the viscosity reducing effect.
- the component (B) is used in an amount of 0.01 to 7.5 parts by weight, more preferably 0.05 to 5 parts by weight, particularly 0.05 to 2 parts by weight, based on 100 parts by weight of the hydraulic powder. Is preferable in terms of the viscosity reducing effect.
- the component (C) is used in an amount of 0.01 to 5 parts by weight, more preferably 0.05 to 2 parts by weight, particularly 0.05 to 1 part by weight, per 100 parts by weight of the hydraulic powder. This is preferable in terms of the flow retention effect.
- the total amount of the component (A), the component (B), and the component (C) [the components (B) and (C) may each be 0% by weight] Is preferably 5 to 100% by weight, more preferably 10 to 100% by weight, particularly preferably 20 to 100% by weight of the additive.
- the hydraulic composition additive of the present invention is preferably used as a solution in terms of workability. Water or an organic solvent can be used as a solvent, and it is preferable to use an aqueous solution using water as a solvent from the viewpoint of safety.
- the aqueous solution having a concentration of 20% by weight or more has a uniform appearance with 2O.
- the viscosity of the aqueous solution at 20 ° C is preferably 50 OmPas or less, more preferably 400 mPas or less, and further 1 to 40 OmPas or more, 0 O mP a ⁇ s or less; ⁇ 20 O mPa ⁇ s is preferred in terms of workability.
- the additive for hydraulic composition of the present invention may be used in combination with other components, for example, a dispersant having a structure other than the components (A), (B) and (C).
- the dispersing agent may be any one which is generally used as an admixture for concrete. Examples thereof include oxysulfonic acid such as sodium dalconate or a salt thereof, naphthalene sulfonate formaldehyde condensate, and melamine sulfonate formaldehyde condensate.
- a water reducing agent such as a formaldehyde co-condensate with aniline sulfonic acid
- a cement dispersant containing aniline sulfonic acid as a main component for example, a formaldehyde co-condensate with another monomer capable of co-condensing with aniline sulfonic acid.
- naphthalene sulfonic acid Formaldehyde condensates, melamine sulfonate formaldehyde condensate, from the viewpoint of bubble stability of the hydraulic composition is more preferably used.
- an ethylenically unsaturated monomer as described in the claims of JP-A11-139855 may be used as a polyester.
- a polymer obtained by subjecting a compound to daraft polymerization can also be used.
- the additive of the present invention according to the above embodiment has good aqueous solution properties and, when used in a hydraulic composition such as concrete, imparts good fluidity to the hydraulic composition and reduces its viscosity.
- the fresh property of the hydraulic composition that is strong can be stably developed, the workability and workability when using the hydraulic composition such as pumping, driving, filling into a mold, etc. are greatly improved. Be improved.
- the additive for hydraulic composition of the present invention can be used in combination with a known additive (material).
- a known additive material
- examples include AE agents, superplasticizers, retarders, early-strength agents, accelerators, foaming agents, water retention agents, thickeners, waterproofing agents, defoamers, shrinkage reducing agents, and other polymers (water-soluble Silica powder, blast furnace slag, fly ash, silica film, and the like.
- Antifoaming agents include (1) lower alcohols such as methanol and ethanol, (2) silicones such as dimethyl silicone oil and fluorosilicone oil, and (3) mineral oils. Mineral oils such as surfactant blends, (4) Trialkyl phosphates such as tributyl phosphate, (5) Oleic acid, sorbitan oleate monoester, polyethylene glycol fatty acid esters, polyethylene glycol polypropylene polypropylene glycol Fatty acids such as fatty acid esters or fatty acid esters,
- Polyoxyalkylenes such as polypropylene glycol and polyethylene glycol / polypropylene glycol alkyl ether.
- it is one or more antifoaming agents selected from fatty acid or fatty acid ester-based antifoaming agents, silicone-based antifoaming agents, polyoxyalkylene-based antifoaming agents, and trialkyl phosphate ester-based antifoaming agents.
- fatty acid or fatty acid ester-based defoaming agents preferably one or more selected from fatty acid or fatty acid ester-based defoaming agents, silicone-based defoaming agents, and polyoxyalkylene-based defoaming agents Is a defoamer
- the amount of the defoaming agent varies depending on the use of the hydraulic composition in the range of the amount of air required.
- the component (B) and the component (B) are preferably used in an amount of 0.01 to 10 parts by weight, more preferably 0.05 to 5 parts by weight, and more preferably 0.1 to 3 parts by weight, per 100 parts by weight. Particularly preferred.
- the polymer carboxylic acid represented by the following general formula (8) or Preference is given to using salts.
- the polymer carboxylic acid or a salt thereof may be used in combination of two or more kinds.
- R 81 to R 86 are each a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, an alkoxyl group having 1 to 5 carbon atoms, CO_ ⁇ _M, ⁇ _H, S0 3 M, NHOSOM (Ami Dosuruhon salt ) Or a benzene ring, all of which may be the same or different M is a hydrogen atom, an alkali metal, an alkylamine having 1 to 4 carbon atoms, or Is an alkanolamine having 1 to 6 carbon atoms, n and m each represent the number of moles of the monomer in the kakkou, and n may be 0.
- n When n is 0, it is a homopolymer of a monomer whose mole number is represented by m.
- the copolymerization molar ratio n / m of n and m is from 0/10 to 1 (V1) .
- V1 The copolymerization molar ratio n / m of n and m is from 0/10 to 1 (V1) .
- 0 / Preferably from 10 to 8/2, more preferably from 0 to 7/3, particularly preferably from 0/10 to 5/5, and the weight average molecular weight (MW) is from 1000 to 200,000, preferably from 3000 to; It is 100,000, more preferably 5000 to 50000. Both ends are not particularly limited.
- the weight ratio of the high molecular weight carboxylic acid of the general formula (8) or its salt is 99.5 / 0.5. ⁇ 50/50, more preferably 991 ⁇ 70 ⁇ 30, particularly preferably ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ 0.
- Specific examples of the polymer carboxylic acid of the general formula (8) or a salt thereof include: Acrylic acid homopolymer, acrylic acid-maleic acid copolymer, methacrylic acid homopolymer, methacrylic acid-acrylic acid copolymer, acrylsulfonic acid-acrylic acid copolymer, acrylsulfonic acid-maleic acid copolymer, 0 !
- acrylic sulfonic acid monomer examples include 2-acrylamido-2-methylpropanesulfonic acid.
- an acrylic acid homopolymer Preferably, an acrylic acid homopolymer, an acrylic acid-maleic acid copolymer, a methacrylic acid homopolymer, an acrylic sulfonic acid-maleic acid copolymer, an olefin (carbon number 5) -maleic acid copolymer, an isobutylene-maleic acid copolymer Polymers and salts thereof.
- Cheap solution From the viewpoint of qualification, a copolymer of a monomer having a sulfonic acid group and a monomer having a carboxylic acid group or a salt thereof is more preferable, and an acrylylsulfonic acid-maleic acid copolymer or a salt thereof is particularly preferable.
- the polymer carboxylic acid or salt thereof is preferably used in a ratio of 0.001 to 1.0% by weight, more preferably 0.005 to 0.1% by weight, based on the weight of the hydraulic powder. 0.01 to 0.05% by weight is particularly preferred.
- the above-mentioned polymer carboxylic acids or salts thereof are manufactured by Kao Corporation, Boys 540, Boys 530, Poise 521, Boys 520, Nippon Peroxide Co., Ltd. Pale Black 1200, Pale Black 5000, Nippon Zeon Co., Ltd. Quinflow 540, Quinflow 542, Quinflow 543, Quinflow 560, Quinflow 640, Quinflow 750, Toa Gosei Alon T-40, Alon A-6012, Alon A-12 SL, etc. Available as a commercial product
- the present invention relates to a hydraulic composition
- a hydraulic composition comprising the above-described additive for hydraulic composition of the present invention, a hydraulic powder, and water.
- the hydraulic composition of the present invention preferably contains 0.01 to 7.5 parts by weight, more preferably 0.05 to 5 parts by weight, of the component (A) based on 100 parts by weight of the hydraulic powder. Good.
- the total amount of component (A), component (B) and component (C) is 0.01 to 10 parts by weight, based on 100 parts by weight of hydraulic powder. It is preferably contained in an amount of 0.01 to 7.5 parts by weight, particularly 0.05 to 3 parts by weight.
- the additive for a hydraulic composition of the present invention is used for a hydraulic composition such as cement for civil engineering, construction, and secondary products, and is not particularly limited.
- the hydraulic composition in which the additive of the present invention functions well is a paste, mortar or concrete containing water, cement and aggregate.
- the cement examples include ordinary Portland cement, early-strength Portland cement, ultra-high-strength Portland cement, and eco-cement (for example, JIS 5214).
- the hydraulic composition of the present invention may include blast furnace slag, fly ash, silica fume and the like as hydraulic powder other than cement, and may include non-hydraulic limestone fine powder and the like. . It is also possible to use a slag power cement or a blast furnace cement mixed with cement.
- the hydraulic composition of the present invention may contain an aggregate.
- the aggregate include fine aggregate and coarse aggregate.
- Fine aggregate is preferably mountain sand, land sand, river sand, and crushed sand
- coarse aggregate is preferably mountain gravel, land gravel, river gravel, and crushed stone.
- lightweight aggregates may be used. Aggregate terms are based on the “Concrete Overview” (published by Technical Shoin on June 10, 1998).
- Water / hydraulic powder ratio of hydraulic composition [Weight percentage (% by weight) of water and hydraulic powder in the composition; hereinafter referred to as WZP. ] May be 60% or less, further 5 to 55%, further 5 to 50%, particularly 5 to 40%, and further 5 to 35%. The lower the value of P, the more pronounced the low viscosity property of the hydraulic composition of the present invention.
- Concrete products such as gutters, box culverts, and segments have relatively small amounts of cement and fine aggregate, and large amounts of coarse aggregate.
- the mainstream method is to fill a mold with fresh concrete, which has poor fluidity, and form it by applying strong vibration.
- Such a vibrating product preferably has a small amount of residual air bubbles due to insufficient filling on the surface of the cured product and has a smooth surface.However, in the case of a fresh concrete prepared with a conventional water reducing agent for concrete, the mortar viscosity is large. As a result, the bubbles could not be sufficiently removed by the vibration, and there were many residual bubbles, and a good cured body surface could not be obtained.
- the additive of the present invention When the additive of the present invention is used as a water reducing agent for vibration products, a low-viscosity mole can be obtained, so that air bubbles hardly remain and the surface of the cured product can be satisfactorily finished. If the surface condition of the cured body is the same as that of the conventional case, the vibration intensity can be reduced and the noise caused by the vibration can be improved.
- the additive of the present invention contains the component (A) in an amount of 0.01 to 7.5 parts by weight, and more preferably 0.00 to 100 parts by weight of the hydraulic powder. It is preferably used in an amount of 5 to 5 parts by weight, particularly 0.08 to 2 parts by weight.
- a so-called high-strength or ultra-high-strength hydraulic composition having a W / P of 40% or less, more preferably 5 to 40%, still more 5 to 30%, particularly 5 to 20%, a large amount of hydraulic property is obtained. It is required that the powder be dispersed with a small amount of water. With conventional dispersants for hydraulic compositions, even if fluidity can be ensured, there is a problem that the viscosity of the hydraulic powder rapidly increases with a decrease in WZP, and the filling property into the mold deteriorates. .
- the viscosity of a low W / P hydraulic composition is reduced, which can greatly contribute to solving such a problem.
- the viscosity of the high-strength hydraulic composition having a low W / P can be further reduced.
- the problem can be solved at a higher level.
- the particle size distribution is such that the passing rate of a 0.3 mm sieve used in JISA 1102 (hereinafter referred to as 0.3 mm passing rate) is 1% by weight or more. It is preferable to use a fine aggregate (hereinafter, referred to as fine aggregate A) having a coarse particle ratio of less than 10% by weight and a coarse particle ratio of 2.5 to 3.5.
- Fine aggregate A more preferably has a passage rate at a nominal sieve size of more than 0.3 mm within the range of the standard particle size distribution.
- the passage rate of the fine aggregate A through 0.3 mm is preferably less than 10%, more preferably 9% or less, further preferably 7% or less from the viewpoint of the fluidity of the hydraulic composition.
- the passage rate through 0.3 mm is preferably 1% or more, more preferably 3% or more, and further preferably more than 5%.
- the 0.3 mm penetration rate is preferably 1% or more and less than 10%, more preferably 3% or more and 9% or less, and even more preferably more than 5% and 7% or less.
- fine aggregate A preferably has a coarse particle ratio (JIS A0203-3019) of 2.5 to 3.5, more preferably 2.6 to 3.3, and still more preferably 2. 7 to 3.1.
- coarse particle ratio is 2.5 or more, the viscosity of the concrete is reduced, and when the coarse particle ratio is 3.5 or less, the material separation resistance is improved.
- the passing rate of the sieve used for fine aggregate A exceeding the nominal size of 0.3 mm used in JISA 1102 is within the range of the standard grain size of the sand in Annex 1 Table 1 of JISA 5308. More preferably, the passability of a sieve with a nominal size of 0.15 mm is less than 2% by weight, more preferably less than 1.5% by weight. However, from the viewpoint of material separation resistance: the content is preferably 0.5% by weight or more. . For sieves having a nominal size of more than 0.3 mm, it is sufficient that the transmission rate is within the range of the standard particle size in one or more nominal sizes, but it is preferable that all of the sieves are within the range of the standard particle size.
- the fine aggregate A known materials such as sand and crushed sand can be used in an appropriate combination as long as the above-mentioned particle size distribution and coarse particle ratio are satisfied.
- the fine aggregate that can be used in the present invention include river sand in a specific area such as Minjiang, Fujian province, China. River sand, mountain sand, and crushed sand are preferred over sea sand because they have few pores, low water absorption, and require a small amount of water to provide the same fluidity.
- the fine aggregate A preferably has an absolute dry specific gravity (JIS A 0203: No. 3015) of 2.56 or more.
- the fine aggregate A can be used for a hydraulic composition other than the high-strength hydraulic composition.
- the additive of the present invention contains 0.05 to 10 parts by weight, more preferably 0.08 to 7.5 parts by weight of the component (A) per 100 parts by weight of the hydraulic powder. It is preferably used in an amount of 0.1 to 4 parts by weight.
- Examples of the cured product obtained from the hydraulic composition of the present invention include structures and concrete products.
- Examples of the structures include columns, beams, floorboards, and reinforced concrete of reinforced concrete and steel-framed reinforced concrete buildings.
- Civil structures such as main parts such as mosquito walls, roads, bridges, piers, girders, tunnels, waterways, dams, sewers, breakwaters, retaining walls, etc.
- Examples of concrete products include vibration molded products such as culverts, gutters, and segments, and centrifugally molded products such as poles, piles, and fume tubes.
- the mechanism of adsorption, dispersion, and flow of the additive of the present invention to hydraulic powder or the like is not clear at present, but is presumed to be as follows.
- the monoester which has a strong adsorptivity to hydraulic powders, is adsorbed on the surface of hydraulic powders such as cement by its phosphoric acid groups, and alkyl or alkenyl groups, etc. are externally provided.
- An inner layer is formed to make the surface hydrophobic.
- an outer layer is formed in which diesters having weak adsorption power to hydraulic powder etc. are arranged (inserted), and the hydraulic powder is dispersed and fluidized by the outwardly facing hydrophilic part. It is thought to reduce the viscosity of slurry such as hydraulic powder. In other words, it can be considered that dispersion, flow, and viscosity reduction due to the formation of the adsorption double layer.
- the component (B) which has almost no adsorptive power, has a hydrophobic group formed by the monoester, like the ester form, and a hydrophobic group (alkyl group or alkyl group) of the component (B). (Alkenyl group etc.) are arranged (inserted) to form an outer layer, and it is considered that the hydraulic powder is dispersed in the outwardly facing hydrophilic part. It is considered that a compound having a hydrophobic group at both ends of the component (B) has the hydrophilic portion directed outward. The formation of these double layers is expected to occur simultaneously rather than in the inner layer and outer layer in that order.
- component (C) When component (C) is used in combination, the adsorption speed of component (A) or component (A) and component (B) on hydraulic powders is faster than component (C), and component (C) is later. Adsorb from. First, the component (A) or the component (A) and the component (B) finely disperse the hydraulic powder or the like immediately after kneading the hydraulic composition, and exhibit low viscosity characteristics. After a lapse of time, the specific surface area of the hydraulic powder or the like increases due to hydration, so that the fluidity decreases. However, the component (C) gradually adsorbs to the hydraulic powder or the like, It is thought to exhibit fluid retention.
- a hydraulic composition in particular, a hydraulic composition comprising a slurry of water and hydraulic powder, has an extremely excellent effect of reducing viscosity, imparting fluidity and imparting stability to entrained bubbles.
- An additive for hydraulic composition is obtained. Further, even when the additive of the present invention is used as an aqueous solution having an effective component concentration of 20% by weight or more in the additive, the additive becomes uniform and has low viscosity, so that the workability is remarkably improved. Furthermore, by using the component (B) together, the effect of imparting fluidity to the hydraulic composition is improved, and when the component (C) is used together, the fluid retention is improved.
- Example A-1 was prepared according to A-3.
- Table 1 shows the degree of neutralization of component (A) and the weight ratio of monoester Z (monoester + Jester) of component (A).
- the product names of the raw material alcohols in Table 1 represent the following.
- -Tool 70 Nippon Shokubai Co., Ltd., EO adduct of secondary alcohol (C12-C14) (Average number of moles added: 7)
- Fineoxocol 18 ON Nissan Chemical Industries, Ltd., multi-branched synthetic alcohol (18 carbon atoms)
- the monoester ratio (a) in Table 1 was calculated by the following calculation method (a).
- this calculation method (a) the weight ratios of the monoester compound and the diester J compound are calculated as the acid type compounds, respectively.
- the result is the actual monoester compound (monoester compound) regardless of the degree of neutralization. (Body + diester)) which is almost the same as the weight ratio.
- Reaction products before and after the hydrolysis reaction (Even when the hydrolysis reaction is not performed in the production process, 5% by weight of water for hydrolysis is added to the total amount to calculate the ratio of the monoester compound.
- the hydrolysis reaction was carried out at 0 ° C. for 6 hours to obtain a reaction product after the hydrolysis reaction), and the acid value 1, the acid value 2 and the acid value 3 were measured, and the values were calculated from these values.
- the acid value is determined by dissolving the reaction product in ethanol / water (70% by volume / 30% by volume), using 0.5 mo 1 / potassium hydroxide aqueous solution (reagent) as a titration standard solution, The measurement was carried out by multi-stage titration using a titrator AT-500 (Kyoto Electronics). The acid value 1 and the acid value 2 of the reaction product are measured continuously. For acid value 3, acid value 1 and acid value 2 are measured in separate samples. Start the measurement in the same way as the measurement of acid value 1. Immediately after the titration of acid value 1, add about 2 O ml of 1 M aqueous calcium chloride solution to the measurement solution. There may be several titration endpoints, but the last endpoint is the titration endpoint with acid value 3.
- Phosphoric acid monoester has acid value 1 and acid value 2 and phosphoric acid diester has acid value 1 only.
- Pyrophosphate diester has only acid value 1, pyrophosphoric acid has acid value 1 and acid value 2, and phosphoric acid has acid value 1, acid value 2 and acid value 3.
- Hydrolysis decomposes pyrophosphoric diester into two phosphoric acid monoesters and pyrophosphoric acid into two phosphoric acids.Before and after the hydrolysis reaction, the acid value 1 does not change.
- the acid value 2 and the acid value 3 after the hydrolysis reaction were corrected by proportional calculation so that the acid value 1 was equal to the acid value 1 before the hydrolysis reaction.
- the acid value 1, the acid value 2 and the acid value 3 before the hydrolysis reaction were respectively k, m and n, and the acid value 2 and the acid value 3 after the hydrolysis reaction were p and q.
- the molar amount of the phosphoric acid monoester, the phosphoric acid diester (not including the pyro-form, the same applies hereinafter in the calculation) and the molar amount of the pyrophosphate diester are obtained by the following formulas.
- Phosphoric acid monoester molar amount (mol) (-k + m + pq) / 56108
- Phosphate diester molar amount (mol) (2k-p) / 56108
- Molar amount of pyrophosphoric acid diester (mol) (-0.5m + 0.5p) / 56108
- the polyoxyalkylenealkyl ( Or alkenyl or aryl) The molecular weight of ether (55610 Z hydroxyl value) is required, and if it is M, the molecular weight of monoester phosphate, diester phosphate and diester pyrophosphate (Mwl, Mw2, and Mw3 respectively) are obtained by the following equations.
- the monoester ratio was determined by the following equation.
- Monoester ratio (molar amount of phosphoric acid monoester) X Mwl / [(phosphoric acid XMwl + (molar amount of phosphoric acid diester) XMw2 + (molar amount of pyrophosphate ester) XMw3]
- the unit of the acid value and the hydroxyl value is mgKOH / g.
- a reaction vessel equipped with a stirrer was charged with 380 g (0.81 mol) of EO adduct of oleyl alcohol (average number of moles added: 4, hydroxyl value 119.1), and the mixture was purged with nitrogen while stirring to form a nitrogen atmosphere.
- the mixture was heated to 80, and the water content was removed under reduced pressure. After returning to normal pressure and 40 ° C, 40.5 g (0.28 mol) of commercially available phosphoric anhydride (purity: 98%) was added. The addition of the anhydride was performed in three portions. After the addition, the liquid temperature was adjusted to 65 to 75 ° C., and aging was performed for 6 hours.
- a-1, a-5, a-15, a-20, and a-22 were produced according to this method, but after aging after adding phosphoric anhydride, 16.2 g of tap water was produced. Water was added, the liquid temperature was adjusted to 80 * C, and the hydrolysis reaction was further performed for 2 hours.
- a reaction vessel equipped with a stirrer was charged with 300 g (0.45 mol) of an EO adduct of myristyl alcohol (average number of moles added: 10) (hydroxyl value: 85.0), and the mixture was purged with nitrogen while stirring to form a nitrogen atmosphere. .
- the mixture was heated to 80 ° C and the water content was removed under reduced pressure. After normal pressure and 60 ° C, 9.61 g (0.08 mol) of phosphoric acid (85% purity) is added dropwise. After completely homogenous, commercially available phosphoric anhydride (purity 98 %) was added in an amount of 26.8 g (0.18 mol). Phosphoric anhydride was added three times.
- the liquid temperature was adjusted to 65 to 75 ° C, and aging was performed for 6 hours. 16.8 g of tap water was added, the liquid temperature was adjusted to 80 ° C, and the acid value 1 of the reaction product reacted for 2 hours was measured. Adjust with tap water and a 48% aqueous solution of hydrating water so that the concentration is 5 to 1.0 and the concentration is 20% by weight, and the component (A) a-3 in Table 1 is obtained.
- a-2, a-4, a-6, a-8, a-8, a-9, a-10, a-13, a-16, a-17, a-18, a-21, a-23, a-24 and a-25 were produced according to this method.
- the dropwise addition of phosphoric acid 85% purity
- the solution was stirred at 80 ° C.
- a reaction vessel equipped with a stirrer was charged with 38.7 g (0.25 mol) of phosphorus oxychloride and 500 g of tetrahydrofuran (THF) and stirred well.
- a dry ice-isopropyl alcohol bath was used, and the liquid temperature was kept at ⁇ 30 ° C. or lower, followed by stirring.
- EO adduct of oleyl alcohol (average number of moles added: 9) (Hydroxy value 85.8) 150 g (0.23 mol) and 23.2 g (0.23 mol) of triethylamine dissolved in 400 g of THF was added dropwise to the above solution. At this time, the dripping amount was controlled so that the liquid temperature would be 130 ° C.
- the insolubles in the reaction solution were removed by suction.
- the mouth liquid is transferred to a reaction vessel equipped with a stirrer, 35 g of distilled water is added, and hydrolysis is carried out at 40 for 1 hour.
- Measure the acid value 1 of the reaction product and use tap water and 48% -sodium hydroxide aqueous solution so that the degree of neutralization is 1.0 with respect to the acid value 1 and the concentration is 20% by weight. Or, it was adjusted with a 48% aqueous potassium hydroxide solution to obtain the component (A) a-7 in Table 1. Also, a-11 was produced according to this method.
- Production Example B-1 shows a method for producing polyoxyalkylene alkyl ether [myristyl alcohol EO (average addition mole number: 16) adduct].
- a pressure vessel (3 liters) was charged with 214 g of myristyl alcohol and 0.84 g of potassium hydroxide, stirred, depressurized, and then replaced with nitrogen. After the temperature was raised to 110, dehydration was performed at 0.00267 MPa for 30 minutes. The temperature was raised to 155 ° C, and 709.8 g of EO was reacted from 0.02 MPa. Aging was performed for 30 minutes. It was cooled to 80 ° C and degassed for 15 minutes at 0.000013 MPa. At the same temperature (80 ° C), 0.90 g of acetic acid was added and neutralized to obtain b-2.
- Table 3 shows the components (C) used in the examples and comparative examples.
- Production Example C-11 manufactured according to 13.
- a copolymer (sodium salt, degree of neutralization 70%) c-1 having a weight average molecular weight of 53,000.
- c-14 was produced in the same manner as in c-11, except that the adduct of maleic acid EO (average number of moles added: 18) and the methacrylic acid monoester were used in the molar ratio shown in Table 3.
- a glass reaction vessel equipped with a thermometer, a stirrer, a dropping funnel, a nitrogen inlet tube and a reflux condenser was charged with 70 mol of water, purged with nitrogen while stirring, and heated to 75 ° C under a nitrogen atmosphere.
- Methanol EO average number of moles added: 120
- Adduct, methacrylic acid monoester 0.1 mol, methyl acrylate 0.7 mol and methacrylic acid 0.2 mol mixed and dissolved, and 20% ammonium persulfate 0.05 mol of an aqueous solution (effective component equivalent, hereinafter the same for the aqueous solution of this production example) and 0.1 mol of a 20% aqueous solution of 2-mercaptoethanol were added together over 2 hours.
- a copolymer c-13 was obtained according to Example 8 of JP-A 2001-180998. However, in place of the monomer (A-IV) in the publication, an adduct of methanol EO (average number of moles added: 120) and a monoester of methacrylic acid were used.
- the additives shown in Table 4 were prepared using the component (A) in Table 1, and the following test methods were used to evaluate the physical properties of the following additive aqueous solutions and the performance evaluation for the following mortar formulations.
- the component (A) was added with a mortar flow of 180 ⁇ 30 mm as the target value. Table 4 shows the results.
- the flow time (seconds) of the mortar was measured with a funnel-type apparatus (upper inner diameter 100 mm x lower inner diameter 14 mm x length 328 mm), and used as an index of mortar viscosity. That is, the mortar after kneading under the above conditions was filled into an apparatus having the shape shown in FIG. 1 manufactured by processing stainless steel (SUS 304) with the lower discharge port 2 closed and rubbed on the surface of the upper input opening 1. After cutting, open the lower discharge opening 2 to allow the mortar to flow naturally, and the time until holes are confirmed in at least a part of the mortar when visually observed from the upper input opening 1 (flowing time: seconds) was measured and used as a measure of viscosity. The shorter the flow time, the lower the viscosity of the mortar.
- the state of the aqueous solution of the additive [the aqueous solution in which the concentration of the total amount of the components (A), (B), and (C) of the additive is 20% by weight] is visually observed after standing at 20 for 24 hours after preparation. Was observed.
- the viscosity at 2 Ot was measured using Programmmab1eviscometerDVn + (manufactured by Brookfie1d) and evaluated according to the following criteria. If this evaluation is ⁇ , ⁇ , or ⁇ , it can be said that the aqueous solution has no problem in pumpability and the like.
- ⁇ Viscosity less than 15 OmP a ⁇ s
- Viscosity is 15 OmP a ⁇ s or more and less than 30 OmP a.s
- Viscosity is 30 OmP a ⁇ s or more and less than 50 OmP a.s
- X Viscosity of 50 OmP a.s or more, or uneven aqueous solution
- Additives shown in Table 5 were prepared using the (A) component in Table 1 and the (B) component in Table 2, and the performance evaluation for mortar and the physical properties of an aqueous solution of the additive were performed in the same manner as in Example 1. Table 5 shows the results.
- the additives shown in Table 6 were prepared.
- Table 6 shows the results.
- the mortar fluidity was measured by measuring the initial mortar flow (equivalent to about 3 minutes and 30 seconds after contact with water (after adding water)) at 63 rpm and 3 minutes under kneading conditions. After 90 minutes, the mixture was kneaded again (63 rpm, 10 seconds), and the mortar flow of each was measured and used as an index of the fluid retention. Mortar viscosity was also measured using a mortar obtained by kneading (63 rpm, 3 minutes) to measure the initial mortar flow.
- the additives shown in Table 7 were prepared using the (A) component in Table 1, the (B) component in Table 2, and the (C) component in Table 3, and their mortar performance was evaluated in the same manner as in Example 1. .
- Table 7 shows the results.
- the mortar fluidity was determined using the following mortar composition, and the kneading conditions were 63 rpm for 1 minute, and then 126 rpm for 1 minute. Measure talflo (approximately 2 minutes and 30 seconds after contact with water (after adding water)), and after 30 minutes, 60 minutes, and 90 minutes after contact with water, knead again (63 rpm, 10 seconds). The mortar flow of each was measured and used as an index of the fluidity retention.
- the mortar viscosity (flowing time) can be obtained by separately adjusting the amount of additives so that the initial mortar flow is 240 ⁇ 5 mm and kneading (1 minute at 63 rpm, then 1 minute at 126 ppm). It was measured using a mortar. Table 7 shows the results.
- Table 8 shows the results.
- aqueous solution of an additive in tap water in the above-mentioned concrete formulation [aqueous solution in which the total concentration of component (A), component (B), component (C), and other components is 20% by weight], silicone antifoam antifoam 013B (manufactured by Dow Co., Ltd., Asia Co., Ltd .; polyorganosiloxane type) and, if necessary, a bubble entraining agent Mighty AE-03 (manufactured by Kao Corporation) were added, followed by stirring to homogenize.
- Sand sand, approximately half the amount of sand, cement, and the remaining sand were charged to a tilting mixer (manufactured by Tombo Kogyo) in this order. Empty kneading (25 rpm) was performed for 10 seconds. Then, the above mixing water was quickly added and mixed for 180 seconds (25 rpm). Slump flow of the obtained concrete was measured based on JIS 1101. At that time, the additive amount of the additive was adjusted so that the slump flow was 350 ⁇ 20 mm. The air content of the obtained concrete was measured based on IS-A1118. At that time, the amount of the bubble entraining agent was adjusted so as to be 4.5 ⁇ 1.5% by volume.
- the slump opening was measured based on JISA 1101, and used as an index of concrete fluidity.
- the air volume of the concrete was measured based on JIS-Al118.
- the concrete after the evaluation was returned to the mixer, and stored by agitate stirring at a rotation speed of 2 rpm.
- the slump flow of the concrete was measured 30 and 60 minutes after the kneading was completed.
- the amount of air was measured in the same manner. However, before measuring, knead using a scoop. Was done.
- the viscosity of the mortar collected by passing the concrete prepared in (1-13) above through a sieve (opening 4.75 mm) was measured and evaluated as the concrete viscosity.
- the load power (W) applied to the stirrer when the mole was agitated at 50 rpm for 1 minute with Rika Kikai's Magella Z-2310) was used as a measure of the mortar viscosity. The lower the load power, the lower the viscosity of the mortar.
- Table 9 The additives shown in Table 9 were prepared using the component (A) in Table 1, the component (B) in Table 2, and the component (C) in Table 3, and evaluated in the same manner as in Example 5. Table 9 shows the results. However, in Examples 6-2 to 6-5, the polymer carboxylate (f_ :! to f-5) shown in Table 10 was used so as to have the addition amount shown in Table 9.
- Fig. 2 shows a graph of the relationship between the flow time and the mortar flow from the results in Table 4.
- Fig. 3 shows a graph of the relationship between the flow time and the mortar flow from the results in Table 5.
- the amounts added in Tables 4, 5, 6, and 7 are the total weight of component (A), component (B), component (C), and other components, based on the weight of cement. However, the addition amounts in Table 7 are the addition amounts in the mortar used for the measurement of the molar fluidity.
- an appropriate antifoaming agent in order to stabilize the amount of air in the hydraulic composition using the additive of the present invention, it is preferable to add an appropriate antifoaming agent.
- antifoaming agents were added as described below so that the air content was 10% by volume or less.
- Silicone-based defoamer antifoam 0 13 B (manufactured by Dow Korea Asia Ltd .; polyorganosiloxane-based) 1.0% by weight (based on cement weight%, the same applies hereinafter)
- Example 2— ! ⁇ 2-37, Comparative Example 2-4 ⁇ 2 _ 5
- Silicone antifoam antifoam 0 13 B (Dow Co., Ltd., made in Asia; polyorganosiloxane type) 1.0% by weight
- Silicone-based defoamer antifoam 0 13 B (manufactured by Dow Co., Ltd. Asia; polyorganosiloxane-based) 0.5% by weight (2)
- Fatty acid ester-based defoamer Foam Rex 797 (manufactured by Nika Chemical Co., Ltd.) 0.5% by weight
- Silicone-based defoamer Antifoam 013B (Dow Corning's product made in Asia; polyorganosiloxane-based) 1.0% by weight
- silicone antifoaming agent Antifoam 013 B made by Dow Corning Asia Limited; polyorganosiloxane type
- the amounts of additives in Table 8 are% by weight of cement based on the total amount of components (A), (B), (C) and other components. %. The difference between the air amounts is: I Initial air amount (%)-Air amount (%) I after 60 minutes. Other components are as follows.
- the amount of additive in Table 9 is the total weight of component (A), component (B), component (C) and other components Z based on the weight of cement, and the additive of the defoamer is based on the weight of cement. %.
- the maximum solids concentration is the maximum solids concentration of the aqueous solution from which the additives of each composition are not separated, and is preferably 10% by weight or more for practical use.
- Other components are as follows.
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- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04704360.9A EP1604961B1 (en) | 2003-01-23 | 2004-01-22 | Additive for water-curable composition |
ES04704360.9T ES2689688T3 (es) | 2003-01-23 | 2004-01-22 | Aditivo para composición curable por agua |
US10/542,020 US7470733B2 (en) | 2003-01-23 | 2004-01-22 | Additive for hydraulic compositions |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003014812 | 2003-01-23 | ||
JP2003-014812 | 2003-01-23 | ||
JP2003-169597 | 2003-06-13 | ||
JP2003169597 | 2003-06-13 | ||
JP2003-189012 | 2003-06-30 | ||
JP2003189012 | 2003-06-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004065318A1 true WO2004065318A1 (ja) | 2004-08-05 |
Family
ID=32776808
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2004/000552 WO2004065318A1 (ja) | 2003-01-23 | 2004-01-22 | 水硬性組成物用添加剤 |
Country Status (6)
Country | Link |
---|---|
US (1) | US7470733B2 (ja) |
EP (1) | EP1604961B1 (ja) |
JP (1) | JP4342963B2 (ja) |
CN (1) | CN1319900C (ja) |
ES (1) | ES2689688T3 (ja) |
WO (1) | WO2004065318A1 (ja) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060293417A1 (en) * | 2005-06-16 | 2006-12-28 | Kao Corporation | Hydraulic composition dispersant |
JP4832852B2 (ja) * | 2005-10-20 | 2011-12-07 | 花王株式会社 | 押し出し成形体用水硬性組成物 |
JP4896499B2 (ja) * | 2005-11-11 | 2012-03-14 | 花王株式会社 | コンクリート製品の製造方法 |
JP4832873B2 (ja) * | 2005-12-01 | 2011-12-07 | 花王株式会社 | コンクリート組成物 |
JP4932259B2 (ja) * | 2006-01-16 | 2012-05-16 | 花王株式会社 | 鉄筋コンクリート構造物の製造方法 |
US8058377B1 (en) | 2010-06-24 | 2011-11-15 | W. R. Grace & Co.-Conn. | Phosphate-containing polycarboxylate polymer dispersants |
JP5965257B2 (ja) * | 2011-09-22 | 2016-08-03 | 花王株式会社 | 水硬性粉体の製造方法 |
FR2997319B1 (fr) * | 2012-10-26 | 2014-11-14 | Lafarge Sa | Procede, ensemble de broyage et fabrication d'un liant hydraulique |
US9789628B2 (en) | 2013-10-18 | 2017-10-17 | Gcp Applied Technologies Inc. | Fast response time in slump monitoring systems |
TWI663140B (zh) | 2014-04-24 | 2019-06-21 | 日商東邦化學工業股份有限公司 | 水凝性組合物用阻碳劑 |
MY179614A (en) * | 2014-10-17 | 2020-11-11 | Kao Corp | Hydraulic composition for centrifugal molding |
CN107108356B (zh) * | 2015-03-17 | 2021-02-05 | 花王株式会社 | 水硬性组合物用分散剂组合物 |
US11827784B2 (en) | 2016-12-01 | 2023-11-28 | Huntsman International Llc | Functionalized polyacrylate polymer compositions |
CN112313186A (zh) * | 2018-06-21 | 2021-02-02 | 竹本油脂株式会社 | 水硬性组合物用添加剂 |
CN112679133B (zh) * | 2021-01-15 | 2022-12-30 | 海南蓝岛环保产业股份有限公司 | 一种有效改善人造大理石渣粉与胶凝材料混合物流动度的外加剂及其制备方法与使用方法 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4808641A (en) * | 1986-07-31 | 1989-02-28 | Fujisawa Pharmaceutical Co., Ltd. | Concrete admixture |
JPH01219050A (ja) * | 1988-02-27 | 1989-09-01 | Toho Chem Ind Co Ltd | セメント用分散剤組成物 |
US5879445A (en) * | 1992-10-12 | 1999-03-09 | Chryso (S.A.) | Thinners for aqueous suspensions of mineral particles and hydraulic binder pastes |
JP2002121058A (ja) * | 2000-10-06 | 2002-04-23 | Kao Corp | 水硬性組成物用混和剤 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE596967A (ja) * | 1959-11-12 | |||
US3532632A (en) * | 1967-02-10 | 1970-10-06 | Gaf Corp | Hydraulic fluids containing nonionic surface action agents and phosphate esters of nonionic surface active agents |
US4151099A (en) * | 1977-01-03 | 1979-04-24 | Basf Wyandotte Corporation | Water-based hydraulic fluid and metalworking lubricant |
US4428860A (en) * | 1979-10-22 | 1984-01-31 | Basf Wyandotte Corporation | Polyether thickeners for aqueous systems containing additives for increased thickening efficiency |
JPS5874798A (ja) * | 1981-10-28 | 1983-05-06 | 花王株式会社 | シヤンプ−組成物 |
US5415793A (en) * | 1992-04-22 | 1995-05-16 | Texaco Inc. | Lubricant additive to prevent camshaft and valve train wear in high performance turbocharged engines |
JP2774445B2 (ja) * | 1993-12-14 | 1998-07-09 | 花王株式会社 | コンクリート混和剤 |
JP3285526B2 (ja) * | 1997-12-02 | 2002-05-27 | 花王株式会社 | コンクリート混和剤 |
-
2004
- 2004-01-22 CN CNB2004800027117A patent/CN1319900C/zh not_active Expired - Fee Related
- 2004-01-22 US US10/542,020 patent/US7470733B2/en not_active Expired - Fee Related
- 2004-01-22 ES ES04704360.9T patent/ES2689688T3/es not_active Expired - Lifetime
- 2004-01-22 WO PCT/JP2004/000552 patent/WO2004065318A1/ja active Application Filing
- 2004-01-22 EP EP04704360.9A patent/EP1604961B1/en not_active Expired - Lifetime
- 2004-01-23 JP JP2004015596A patent/JP4342963B2/ja not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4808641A (en) * | 1986-07-31 | 1989-02-28 | Fujisawa Pharmaceutical Co., Ltd. | Concrete admixture |
JPH01219050A (ja) * | 1988-02-27 | 1989-09-01 | Toho Chem Ind Co Ltd | セメント用分散剤組成物 |
US5879445A (en) * | 1992-10-12 | 1999-03-09 | Chryso (S.A.) | Thinners for aqueous suspensions of mineral particles and hydraulic binder pastes |
JP2002121058A (ja) * | 2000-10-06 | 2002-04-23 | Kao Corp | 水硬性組成物用混和剤 |
Non-Patent Citations (1)
Title |
---|
See also references of EP1604961A4 * |
Also Published As
Publication number | Publication date |
---|---|
EP1604961B1 (en) | 2018-08-08 |
CN1741974A (zh) | 2006-03-01 |
US20060235112A1 (en) | 2006-10-19 |
EP1604961A4 (en) | 2010-07-28 |
EP1604961A1 (en) | 2005-12-14 |
JP4342963B2 (ja) | 2009-10-14 |
US7470733B2 (en) | 2008-12-30 |
ES2689688T3 (es) | 2018-11-15 |
JP2005035872A (ja) | 2005-02-10 |
CN1319900C (zh) | 2007-06-06 |
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