Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
  • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
  • H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L21/02041—Cleaning
  • H01L21/02057—Cleaning during device manufacture
  • H01L21/0206—Cleaning during device manufacture during, before or after processing of insulating layers
  • H01L21/02063—Cleaning during device manufacture during, before or after processing of insulating layers the processing being the formation of vias or contact holes
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
  • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
  • H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
  • H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
  • H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
  • H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
  • H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
  • C11D1/38—Cationic compounds
  • C11D1/62—Quaternary ammonium compounds
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/0005—Other compounding ingredients characterised by their effect
  • C11D3/0073—Anticorrosion compositions
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/16—Organic compounds
  • C11D3/26—Organic compounds containing nitrogen
  • C11D3/28—Heterocyclic compounds containing nitrogen in the ring
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/16—Organic compounds
  • C11D3/26—Organic compounds containing nitrogen
  • C11D3/30—Amines; Substituted amines ; Quaternized amines
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
  • C11D7/22—Organic compounds
  • C11D7/26—Organic compounds containing oxygen
  • C11D7/265—Carboxylic acids or salts thereof
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
  • C11D7/22—Organic compounds
  • C11D7/32—Organic compounds containing nitrogen
  • C11D7/3209—Amines or imines with one to four nitrogen atoms; Quaternized amines
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
  • C11D7/22—Organic compounds
  • C11D7/32—Organic compounds containing nitrogen
  • C11D7/3218—Alkanolamines or alkanolimines
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
  • C11D7/22—Organic compounds
  • C11D7/32—Organic compounds containing nitrogen
  • C11D7/3245—Aminoacids
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
  • C11D7/22—Organic compounds
  • C11D7/32—Organic compounds containing nitrogen
  • C11D7/3254—Esters or carbonates thereof
• • G—PHYSICS
  • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
  • G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
  • G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
  • G03F7/26—Processing photosensitive materials; Apparatus therefor
  • G03F7/42—Stripping or agents therefor
  • G03F7/422—Stripping or agents therefor using liquids only
  • G03F7/425—Stripping or agents therefor using liquids only containing mineral alkaline compounds; containing organic basic compounds, e.g. quaternary ammonium compounds; containing heterocyclic basic compounds containing nitrogen
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
  • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
  • H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L21/02041—Cleaning
  • H01L21/02057—Cleaning during device manufacture
  • H01L21/02068—Cleaning during device manufacture during, before or after processing of conductive layers, e.g. polysilicon or amorphous silicon layers
  • H01L21/02074—Cleaning during device manufacture during, before or after processing of conductive layers, e.g. polysilicon or amorphous silicon layers the processing being a planarization of conductive layers
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
  • C11D2111/10—Objects to be cleaned
  • C11D2111/14—Hard surfaces
  • C11D2111/22—Electronic devices, e.g. PCBs or semiconductors

Definitions

• the present invention relates generally to the field of post chemical- mechanical polishing (post-CMP) cleaning operations, and more specifically to post-CMP cleaning solutions for microelectronic substrates.
• post-CMP post chemical- mechanical polishing
• CMP chemical-mechanical planarization
• the CMP processes involve holding and rotating a thin, flat substrate of the semiconductor material against a wetted polishing surface under controlled chemical, pressure and temperature conditions.
• a chemical slurry containing a polishing agent, such as alumina or silica, is used as the abrasive material.
• the chemical slurry contains selected chemicals, which etch various surfaces of the substrate during processing. The combination of mechanical and chemical removal of material during polishing results in superior planarization of the surface.
• the CMP process leaves contamination on the surfaces of the semiconductor substrate.
• This contamination is comprised of abrasive particles from the polishing slurry which may consist of alumina or silica with reactive chemicals added to the polishing slurry.
• the contaminant layer may comprise reaction products of the polishing slurry and the polished surfaces. It is necessary to remove the contamination prior to subsequent processing of the semiconductor substrate in order to avoid degradation in device reliability and to avoid the introduction of defects which reduce the manufacturing process yield.
• post-CMP cleaning solutions have been developed to cleanse the substrate surface of CMP residuum.
• Alkaline solutions based on ammonium hydroxide have been traditionally used in post-CMP cleaning applications. To date, most CMP applications have been directed to aluminum, tungsten, tantalum, and oxide-containing surfaces.
• the solution preferably contains a volumetric ratio of acetic acid to tetramethyl ammonium hydroxide ranging from about 1 to about 50.
• the disclosed aqueous composition contains preferably 70 to 95 wt% monoethanolamine and a corrosion inhibitor at about 5 wt% such as catechol, pyrogallol or gallic acid.
• the pH of the solution is greater than 8.
• the solution may further contain a corrosion inhibitor such as gallic acid, catechol, or pyrogallol.
• aqueous alkaline cleaning solution for cleaning microelectronic substrates.
• the cleaning solution contains a metal ion-free alkaline component such as a quaternary ammonium hydroxide (up to 25 wt%), a nonionic surfactant (up to 5 wt%), and a pH-adjusting component, such as acetic acid, to control the pH within the range of 8 to 10.
• a metal ion-free alkaline component such as a quaternary ammonium hydroxide (up to 25 wt%), a nonionic surfactant (up to 5 wt%), and a pH-adjusting component, such as acetic acid, to control the pH within the range of 8 to 10.
• Ward U.S. Patent 5,563,119 discloses an aqueous stripping composition consisting of an alkanolamine, tetraalkylammonium hydroxide, and a corrosion inhibitor for cleaning organic residue from aluminized inorganic substrates.
• a post-CMP cleaning composition for copper-containing surfaces.
• Such a post-CMP cleaning composition must effectuate substantial particle removal from the target surface and prevent corrosion of the copper-containing substrate.
• Such a post-CMP cleaning composition must also refrain from attacking the process equipment used in the post-CMP process.
• Such a post-CMP cleaning composition should also be economical, work effectively through a wide temperature range.
• Such a post- CMP cleaning composition should also be useful in cleaning operations following CMP processes utilizing alumina or silica-based slurries.
• the present invention is an aqueous cleaning solution for cleaning microelectronic substrates comprising a quaternary ammonium hydroxide selected from the group consisting of tetraalkylammonium hydroxide, wherein the alkyl contains one of Ci through C IQ atoms or combination of Ci through Cio atoms; an organic amine selected from the group consisting of monoethanolamine, aminoethylethanolamine, N- methylaminoethanol, aminoethoxyethanol, diemanolamine, triethanolamine, C2-C5 alkanolamines, and combinations thereof; a corrosion inhibitor selected from the group consisting of ascorbic acid, L(+)-ascorbic acid, isoascorbic acid, ascorbic acid derivatives, citric acid, ethylenediamine, tetraacetitic acid (EDTA), benzotriazole, and combinations thereof.
• a quaternary ammonium hydroxide selected from the group consisting of tetraalkylammonium hydroxide
• the present invention is a cleaning solution for cleaning microelectornic substrates, the cleaning solution comprising: 0.05 to 12.4 wt% quaternary ammonium hydroxide selected from the group consisting of tetraalkylammornum hydroxide, wherein the alkyl contains one of Ci through Cio atoms or combination of Ci through Cio atoms; 0.2 wt% to 27.8 wt% of a polar organic amine selected from the group consisting of monoethanolamine, aminoethylethanolamine, N-methylaminoethanol, aminoethoxyethanol, diethanolamine, triethanolamine, C2-C5 alkanolamines, and combinations thereof; an effective amount of a corrosion inhibitor selected from the group consisting of ascorbic acid (Vitamin C), L(+)-ascorbic acid, isoascorbic acid, ascorbic acid derivatives, benzotriazo
• the present invention is a cleaning solution for cleaning microelectronic substrates comprising a) tetramethylammonium hydroxide, b) monoethanolamine, c) ascorbic acid, and deionized water.
• the alkalinity of the solution is greater than 0.073 milliequivalents base per gram of solution.
• tetramethylammonium hydroxide is in the cleaning solution in an amount in the range from about 0.15 wt% to about 1.25 wt%
• monoethanolamine is in the solution in an amount in the range from about 0.2 wt% to about 2.25 wt%
• ascorbic acid is in the solution in an amount in the range from about 0.10 wt% to about 0.9 wt% .
• the present invention is a cleaning solution for microelectronic substrates, the cleaning solution consisting essentially of; from 1.5 wt% to 12.5 wt% of a concentrate consisting of 3.0 to 12.4 wt% quaternary ammonium hydroxide selected from the group consisting of tetraalkylammonium hydroxide wherein the alkyl contains one of Ci through Cio atoms or combination of Ci through Cio atoms, 5.0 wt% to 27.8 wt% of a polar organic amine selected from the group consisting of monoethanolamine, ammoemylethanolamine, N-methylaminoethanol, aminoethoxyethanol, diemanolamine, triethanolamine, C2-C5 alkanolamines, and mixture thereof; 2.0 wt% to 10.9 wt corrosion inhibitor selected from the group consisting of ascorbic acid (Vitamin C), L(+)-ascorbic acid, isoascorbic acid, ascorbic acid derivatives, be
• the present invention is a concentrate composition for a cleaning solution for cleaning microelectronic substrates.
• the concentrate composition comprises from about 3.0 wt% to about 12.4 wt% tetramethylammonium hydroxide from about 5 wt% to about 27.8 wt% monoethanolamine, from about 2.0 wt % to about 10.4 wt% ascorbic acid, balance deionized water.
• a cleaning solution is made by either mixing from at least about 1.5 wt% to almost 100 wt concentrate with deionized water.
• the concentrate can also be used without further mixing with water.
• Figure 1 is an atomic force microscopy (AFM) scan at 10 ⁇ m x 10 ⁇ m magnification of the surface of partially polished electrochemically deposited copper on a substrate.
• AFM atomic force microscopy
• Figure 2 is an atomic force microscopy (AFM) scan at 10 ⁇ m x 10 ⁇ m magnification of the wafer of Figure 1 treated with a solution according to the present invention.
• AFM atomic force microscopy
• Figure 3 is an atomic force microscopy (AFM) scan at 10 ⁇ m x 10 ⁇ m magnification of a sample of the copper of Figure 1 cleaned with another composition according to the present invention.
• AFM atomic force microscopy
• Figure 4 is an atomic force microscopy (AFM) scan at 10 ⁇ m x 10 ⁇ m magnification of a copper sample of Figure 1 treated with a different composition according to the present invention.
• AFM atomic force microscopy
• Figure 5 is an atomic force microscopy (AFM) scan at 10 ⁇ m x 10 ⁇ m magnification of a via prior to treatment with compositions according to the present invention.
• AFM atomic force microscopy
• Figure 6 is an atomic force microscopy (AFM) scan at 10 ⁇ m x 10 ⁇ m magnification of the via of Figure 5 after treatment with a solution according to the present invention.
• AFM atomic force microscopy
• Figure 7 is a representation of data illustrating particle count measurement on wafers before and after cleaning with a composition according to the present invention.
• Figure 8 is a particle count scan of a wafer prior to and after cleaning with a solution according to the present invention.
• a cleaning solution for cleaning copper-containing microelectronic substrates following CMP processing is provided. Cleaning copper-containing substrates following CMP processing is generally referred to as "Post CMP copper clean” .
• a "copper-containing microelectronic substrate” is understood herein to refer to a substrate surface manufactured for use in microelectronic, integrated circuit, or computer chip applications, wherein the substrate contains copper-containing components. Copper- containing components may include, for example, metallic interconnects that are predominately copper or a copper alloy. It is understood that the microelectronic surface may also be composed of semiconductor materials, such as TiN, Ta, TiW as copper diffusion barrier metals and silica. Generally, a copper-containing microelectronic substrate contains from about 1 % to 100% Cu, including the copper interconnects.
• the cleaning solution of the invention can be used for any cleaning operation during the fabrication of microelectronic substrates, such as semiconductor wafers. Most notably, such cleaning applications include post- Via formations and post- CMP processes.
• the fabrication of conventional semiconductor wafers entails many steps requiring planarization, followed by the removal of residual material from the planarization process.
• the cleaning solution of the invention comprises a quaternary ammonium hydroxide, an organic amine, a corrosion inhibitor, and the balance water.
• the quanternary ammonium hydroxide is selected from the group consisting of tetraalkylammonium hydroxide (TMAH) where the alkyl contains one of Ci through Cio atoms or a combination of Ci through Cio atoms.
• TMAH tetraalkylammonium hydroxide
• Quaternary ammonium hydroxide is present in the solution in an amount from about 0.05 wt% to about 12.4 wt%.
• the polar organic amine is selected from the group consisting of monoethanolamine (MEA), ammoethylemanolamine, N-methylaminoethanol, aminoethoxyethanol, diethanolamine, triethanolamine, C2-C5, alkanolamines, and combinations thereof.
• MEA monoethanolamine
• ammoethylemanolamine N-methylaminoethanol
• aminoethoxyethanol diethanolamine
• triethanolamine C2-C5, alkanolamines, and combinations thereof.
• the polar organic amine is present in the solution in an amount from about 0.2 wt% to about 27.8 wt% .
• the corrosion inhibitor is selected from the group consisting of ascorbic acid, L(+)-ascorbic acid, isoascorbic acid, ascorbic acid derivatives, citric acid, benzotriazole, and combinations thereof.
• Corrosion inhibitor is present in the solution in an amount from about 0.2 wt% to about 10.9 wt%. It is desirable to obtain the optimal amount of corrosion while effectively cleaning of the surface in such way that the copper oxides and other contamination are removed from the surface. Therefore, for optimal cleaning, the process usually induces a slight amount of copper loss at the wafer surface, but maintains the electrical properties of the wafer.
• the alkalinity of a cleaning solution of the invention is greater than 0.073 milliequivalents base per gram of solution.
• a concentrated composition is provided that can be diluted as a use for cleaning solution.
• a concentrated composition of the invention, or "concentrate”, advantageously permits a user, e.g. CMP process engineer, to dilute the concentrate to the desired strength and alkalinity.
• a concentrate of the product has longer shelf life, is easier to ship and store.
• Ascorbic acid and its derivatives have been used extensively as antioxidants in food and medicine. They have also been found to be successful corrosion inhibitors for metals or metal alloys existing in an aqueous or solvent environment. Ascorbic acid and other components of the invention are readily available commercially.
• non-aqueous constituents the constituents other than water
• a concentrate solution according to the invention preferably comprises from about 3.0 to 12.4 wt% TMAH from about 5.0 to about 27.8 wt% MEA from about 2.0 to about 10.4 wt% ascorbic acid, balance water (preferably deionized water).
• the concentrate of the invention can also contain a chelating agent for further prevention of deposition of undesirable metal contaminants on the wafer surfaces.
• a chelating agent for further prevention of deposition of undesirable metal contaminants on the wafer surfaces.
• Well-known metal complex agents for Zn, Cu, Ni, Fe, etc. were introduced in the formulation. It is also known that the metal protection capability of the corrosion inhibitors in many cases is associated with the complex forming properties of the organic complex-forming agents.
• the concentrate of the invention is preferably diluted for use in post-CMP cleaning applications by adding deionized water until the concentrate is from about 1.5 wt% to about 12.5 wt% of the prepared cleaning solution.
• the cleaning solution of the invention may be employed for cleaning microelectronic substrates at temperatures ranging from ambient conditions to about 70°C. It is generally recognized that cleaning improves as temperature increases.
• the cleaning solution of the invention has an alkalinity greater than 0.073 milliequivalents base per gram of solution. More preferably, the alkalinity of a cleaning solution of the invention is maintained greater than about 0.091 milliequivalents base per gram of solution.
• the cleaning solution of the invention meets generally accepted industry cleaning performance standards for post-CMP applications.
• a common industrial cleaning target is a particle count on the substrate wafer of less than 20 particles greater than 0.2 microns in size for a 200mm wafer, with a 5mm edge exclusion.
• the cleaning solution of the invention does not require a surfactant in the formulation however this does not preclude their use in specific applications.
• the cleaning solution of the invention may be used with a large variety of conventional cleaning tools, including Verteq single wafer megasonic Goldfinger, OnTrak systems DDS (double-sided scrubbers), SEZ single wafer spray rinse and Megasonic batch wet bench systems.
• the cleaning solution of the invention may be used successfully on surfaces containing copper, tungsten, and/or silica.
• Vias are holes etched in microelectronic substrates to provide a conduit for connecting metal layers. Etching the substrate surface with a gaseous etchant forms Vias.
• the substrate is commonly a dielectric material, such as Fluorinated Silica Glass (FSG).
• FSG Fluorinated Silica Glass
• the residue remaining on the substrate surface and Via walls must be removed following the etching process.
• the residue is often referred to as "side wall polymer", as it is also found on the vertical walls of the Via.
• Etching residue may also be located at the bottom of the Via, on top of the metal.
• the cleaning solution of the invention does not react with or affect the exposed dielectric material.
• Example 1 Tests were conducted to evaluate the relative cleaning performance of post-
• CMP cleaning solutions of varying compositions were prepared by mixing deionzed water TMAH, ascorbic acid and one of three amine compounds (MEA, hydroxylamine, or N-monoethanolamine).
• the composition of the prepared cleaning solutions is set forth in Table 1.
• two additional cleaning solutions were prepared: Solution 10 was 1.7 wt% NH4OH in deionized water and Solution 11 was 1:2:10 NH4 ⁇ H:H2 ⁇ 2:H2 ⁇ .
• Diap tests were conducted using pre-cleaned Fisher 12-550-10 glass microscope slides. In the following procedures, all dips were undertaken for 5 sec, and handled with plastic forceps.
• a sample slide was first dipped into a CMP oxide slurry (Ultraplane P-1500), then dipped into 250 ml of deionized water, and then into a W-CMP slurry (1: 1 dilution of Ultraplane-MC W CMP base and deionized water). Each slide was then dipped into 250 ml deionized water, then into the subject cleaning solution. Each slide was then dipped into 100 ml deionized water, then dipped into another separate deionzed water bath. The slides were hung to air dry under ambient conditions. Between each test, all deionized water baths were replaced.
• Solution A consisted of 0.9 wt% MEA, 0.5 wt% TMAH and 0.35 wt% (L)- ascorbic acid, balance deionized water.
• Solution B consisted of 0.9 wt% MEA, 0.5 wt% TMAH and 0.18 wt% (L)-ascorbic acid and the balance deionized water.
• Solution C consists of 0.9 wt% MEA in water.
• Solution D consists of 0.9 wt% MEA, 0.5 wt% TMAH and 0.35 wt% gallic acid and the balance water.
• Solution E consists of 0.9 wt % MEA, 0.5 wt% TMAH and 0.18 wt% gallic acid and 0.18 wt% benzotriazole and the balance water.
• Solution F was a buffered HF solution and solution G was 1.7 wt% NH4OH in water solution.
• Copper strips of uniform length and width were obtained from an entire piece of electrochemically deposited (ECD) copper wafer (partially polished), then placed in 200 ml of the sample cleaning solution for 2 minutes with stirring under ambient conditions. The copper wafer strips were thereafter removed from the cleaning solution, rinsed with deionzed water, and nitrogen dried. The copper wafer strips were visually inspected for color changes and loss of gloss. Both are evidence of corrosion.
• These treated copper wafer strips were subjected to Atomic Force Microscopy (AFM) examination for surface corrosion.
• AFM Atomic Force Microscopy
• solution A performed very well in terms of copper corrosion protection. Solutions A and B differ in the amount of corrosion inhibitor concentration. All other solutions caused a significant amount of corrosion of the copper surfaces as compared to the preferred embodiment. Solution G removes only the copper oxide layer on the surface therefore a slight roughening occurs.
• Figures 1- 4 Examples of AFM scans with RMS roughness data are shown in Figures 1- 4 wherein Figure 1 is the untreated electrochemically deposited (ECD) copper wafer, Figure 2 is an identical ECD copper wafer exposed to solution A, Figure 3 is an ECD copper wafer exposed to solution B and Figure 4 is an ECD copper wafer exposed to a solution consisting of 0.9 wt% MEA, 0.5 wt% TMAH, 0.18 wt% gallic acid, balance water.
• ECD electrochemically deposited
• a series of cleaning solutions were prepared to evaluate the relationship between TMAH, MEA, and ascorbic acid in aqueous cleaning solutions.
• Cleaning solutions were prepared by using various combinations of TMAH, MEA, and ascorbic acid, and deionized water such that the concentration of TMAH varied from 0.0 wt% to 0.5 wt% ; the concentration of MEA varied from 0 wt% to 0.9 wt% ; the concentration of ascorbic acid varied from 0 wt% to 0.35 wt%; with the balance of the solution being deionized water.
• the test solutions were prepared as set forth in Table III.
• the prepared cleaning solutions were evaluated for cleaning performance according to the glass slide dip test procedure set forth in Example 1.
• the prepared cleaning solutions were also evaluated for tendency to corrode copper according to the copper strip, test procedure of Example 2.
• composition G contains TMAH, MEA, and ascorbic acid. Solutions not containing at least one of these constituents did not perform as well. The results suggest a synergistic cleaning effect is present when TMAH, MEA, and ascorbic acid co-exist in a cleaning solution, particularly in the preferred amounts.
• Figure 5 shows an AFM sectional analysis of the 1 micron size via on the original wafer surface.
• the depth profile of the via is about 400 nm.
• a cross-sectional examination of these vias clearly indicates that a significant amount of the polymer residue is left after the etching.
• a cleaning solution according to the invention was prepared having composition of 10.0 wt% TMAH, 18.0 wt% MEA, 7.0 wt% ascorbic acid, balance water.
• a partially etched via wafer was immersed in this solution at 70°C for 30 minutes. It was then rinsed with DI water for about 1 minute, followed by N2 blow dry.
• Figure 6 shows the AFM sectional analysis of the same type of 1 micron size vias after treatment with the above solution.
• Cross-sectional views of these via reveals that they have a very shallow depth profile (on the average 80 nm).
• the contrast of the depth profile of the via before and after treatment is due to the removal of the photoresist layer from the wafer surface, which is estimated to be about 300 nm thick.
• the rectangular profile of via bottom ( Figure 6) also indicates that the sidewall polymer was removed by the above solution.
• Solution I (0.45 wt% MEA, 0.25 wt% TMAH and 0.175 wt% gallic acid and the balance water) and Solution II (0.45 wt% MEA, 0.25 wt% TMAH and 0.175 wt% ascorbic acid and the balance water) were used for a cleaning test using a Cobra- VcS station on TEOS wafers prior to, and after dipping in Olin Arch 10K slurry solution.
• Figures 7-8 show the particle counts measured using a KLA-Tencor instrument from wafers cleaned with Solution I and Solution II. It is clear, that Solution II, a preferred composition according to the invention, demonstrates a superior cleaning capability.
• Example 6 Example 6
• Concentrate solutions diluted to 1.25, 1.33, 2.5, and 5 wt% respectively were prepared and evaluated.
• a partially planarized ECD copper wafer piece was submersed in these stirred solutions for 30 minutes at two different constant temperature conditions (22 °C and 50 °C).
• Four point probe measurements for sheet resistance were made on these pieces prior to and after these treatments. Copper etch rates for the solutions were calculated.
• Concentrate A is 10.0 wt% TMAH, 18 wt% MEA, 7.0 wt% ascorbic acid, and the balance water.
• Concentrate B is 10.0 wt% TMAH, 18 wt% MEA, 7.0 wt% gallic acid, and the balance water. Results are reported in angstroms per minute are set forth in Table IV.
• Example 6 Two concentrate solutions were made in the manner of Example 6 and diluted to 12.5 and 50 wt% respectively. A partially planarized ECD copper wafer piece was submersed in these stirred solutions for 10 minutes at constant temperature (22 °C). Four point probe measurements for sheet resistance were made on these pieces prior to and after these treatments. Sheet resistance changes are reported in milliohms per centimeter squared in Table V.
• concentrate composition A has superior corrosion inhibition properties to that of concentrate composition B.
• Concentrate composition A also clearly demonstrates an unexpected result in that there is a decrease in sheet resistance.

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