US5784914A - Method to control between rolling stands the drawing of the rolled stock and relative device - Google Patents

Method to control between rolling stands the drawing of the rolled stock and relative device Download PDF

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US5784914A
US5784914A US08/691,798 US69179896A US5784914A US 5784914 A US5784914 A US 5784914A US 69179896 A US69179896 A US 69179896A US 5784914 A US5784914 A US 5784914A
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rolled stock
unit
rolling
value
vibration
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Lorenzo Ciani
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/48—Tension control; Compression control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/06—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring tension or compression
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • B21B1/18—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section in a continuous process
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/008—Monitoring or detecting vibration, chatter or chatter marks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/006—Pinch roll sets

Definitions

  • This invention concerns a method to control between rolling stands the drawing of the rolled stock and a device which performs such method.
  • the invention can be applied substantially to any type of rolling and/or finishing process for the purpose of controlling and adjusting the drawing action applied to the rolled stock so as to avoid the formation of critical points and/or deformations along the rolled stock caused by an excessive and/or not uniform and/or not constant drawing action in the long term.
  • the invention enables the deformations and reductions of the cross-section of the material to be avoided which could lead to the material not conforming to the finished tolerance of the product and could lead to the obtaining of a finished product having unacceptable characteristics of quality.
  • This problem is especially great in rolling plants including finishing trains in which a fast cooling and possible temperature-equalisation line is included at least upstream of the last fast rolling unit.
  • This cooling line has the purpose of carrying out a treatment of a thermomechanical type on the rolled product upstream of the last finishing pass so that the last fast rolling unit can act on colder material and can thus achieve technological and qualitative advantages from the treatment.
  • the rolled product has a portion upstream of the cooling unit which is hotter and more subject to the consequences of this type of mechanical stresses caused by a drawing action which is not constant and not uniform.
  • U.S. Pat. No. 4,607,511 teaches that the drawing of the rolled stock between stands is controlled by using a device to measure the diameter of the rolled stock in transit, the device being placed downstream of the rolling stands between which the control must be made.
  • a control unit intervenes and modifies the rotation speed of the rollers so as to modify the drawing action exerted by the rollers and thus reestablish the correct rolling conditions.
  • the diameter measurement means arranged upstream and downstream of the rolling blocks makes it possible to detect deviations from the nominal diameter as programmed at the outlet of the rolling blocks, but they do not make it possible to identify how much of this deviation is derived from an incorrect drawing action between the stands, in proportion to the total deviations detected.
  • This method of controlling the drawing action is therefore extremely influenced and able to be influenced by the working characteristics of the rolling rolls and by all the parameters which can influence the correct definition of the thickness of the rolled stock as it comes out of the block.
  • the document EP-A-219.316 describes a method to control the drawing of the rolled stock between stands which uses a pinch-roll drawing device arranged between two rolling blocks.
  • This method is based on a continual control of the portion of the rolled stock in the segment between the stands with respect to the initial setting parameters defined as the material enters the stand.
  • a control unit intervenes to adjust at least the speed of the rollers of the rolling block downstream in order to reestablish the correct conditions if there are unacceptable deviations.
  • This method as it provides a periodic control and comparison with parameters defined with conditions prevailing when the rolled stock enters the stand, cannot be used in the case of rolling and casting in line and therefore its field of application is limited specifically to the case of conventional discontinuous rolling of billets; moreover, it has been shown to be imprecise and inconstant in the results it gives.
  • the document JP-A-089-124 describes a method to control the tension by means of detecting, at a defined point of the segment between the stands, the dimensional pulsations of the portion of rolled stock which are caused by yields in the material caused by an excessive drawing action, the pulsations being recorded by a diameter measuring device.
  • JP'124 teaches to intervene on the rotation speed of the rollers of the downstream stand in order to reestablish the correct rolling conditions.
  • the document GB-A-1.043.556 includes a device between the stands to control the tension of the rolled stock passing through, continually controlling the transverse dimension.
  • the purpose of the invention is to provide a method and the relative device to measure the drawing force being applied to the rolled product in the segment between rolling stands in a rolling line, advantageously but not necessarily applied in plants where the rolling line is placed in line with the continuous casting machine.
  • This invention can be applied at an intermediate position between two conventional rolling stands, between two rolling stands between which is located a drawing unit, between a rolling stand and the relative drawing unit, between a rolling stand and a fast rolling unit, between two fast rolling units with or without an intermediate thermomechanical treatment, and in any other suitable situation in which a rolled product is drawn between two or more processing units.
  • the invention is particularly suitable in the case of two fast rolling blocks, which are respectively a fast semi-finishing block and a fast finishing block, in a finishing train which includes an intermediate cycle of thermo-mechanical treatment.
  • the invention arranges to act on the working parameters of the processing units which exert the drawing force,i.e., a tension force, on the rolled stock if, according to the measurement of a definite portion of the rolled stock placed between the two units, it is found that the drawing force itself exceeds the desired limits and/or induces in the rolled stock longitudinal deformations which exceed pre-set limit values.
  • the drawing force i.e., a tension force
  • the invention comprises at least one measurement device able to measure the value of the drawing force exerted on the rolled stock.
  • This measurement device is associated with a control unit which acts in feedback on the working parameters of the downstream and/or upstream processing units so as to keep this drawing action within pre-set limits.
  • an action of an impulse type is induced on the rolled stock as it passes through, which causes a transverse vibration and/or oscillation according to specific parameters of frequency and amplitude.
  • the application of an impulse to the rolled stock travelling at high speed causes a transverse oscillation of the rolled stock at least according to a characteristic frequency whose value is correlated to the state of tension of the rolled stock, i.e., the magnitude of the tension force experienced by the rolled stock at the moment when the impulse-type action is exerted.
  • the parameters of frequency and amplitude of the oscillation are measured by suitable detecting means, and are then used to determine, and if necessary correct, the value of the drawing action in the segment between stands.
  • a drawing unit is included downstream and advantageously at a position in the vicinity of these detecting means and is able to define a precise determination of the length of the rolled stock on which this vibration is induced.
  • the drawing unit is also able to maintain in the right direction the portion of rolled stock which is being measured, so as to to avoid contact of the rolled stock with guide means or containing means.
  • this impulse action is of an electromechanical type and is obtained by a generator of an impulse field associated peripherally with the rolled stock.
  • this impulse action is of a mechanical type and is obtained by applying an impact directly to the rolled stock passing through.
  • the impact which causes the vibration of the rolled stock is applied on the rolling stand or stands or on the drawing unit or units cooperating with the passage of the rolled stock.
  • no impulse action is induced on the rolled stock as it passes through, but the frequency and amplitude of the vibration of the portion of rolled stock is measured between the upstream stand and the drawing unit in order to obtain the measurement of the drawing action exerted on the rolled stock.
  • FIG. 1 shows a first solution of the invention
  • FIG. 2 shows a variant of FIG. 1
  • FIG. 3 shows another variant of FIG. 1
  • the reference number 10 in the attached figures denotes a segment of a rolling line comprising at least one conventional rolling stand 23a, 23b or at least one fast rolling block 11a, 11b.
  • FIG. 1 there are two conventional rolling stands 23a and 23b respectively, whereas in FIG. 2 a conventional rolling stand 23a cooperates with a fast rolling block 11b.
  • FIG. 3 there are two fast rolling blocks, respectively 11a and 11b.
  • a measurement device 16 is included between the first 11a, 23a and the second 11b, 23b rolling units and is suitable to detect the value of the drawing force exerted on the rolled stock 14.
  • the measurement means 16 is associated with an actuation and control unit 18, which has the appropriate means to intervene in feedback on the working parameters of the rolling stand 23b and/or the stand 23a, and, to be more exact, on the motors driving the rolls if the drawing action thus measured does not correspond to the pre-set values, so that there are not induced in the rolled stock 14 excessive deformations and reductions of cross-section outside the pre-set limits, and/or if the drawing force thus measured takes on characteristics which are not uniform and constant in the long term.
  • the measurement device 16 is composed of a unit 22 to generate electromagnetic impulses and a unit 21, arranged immediately downstream of unit 22, to detect the parameters of the frequency and amplitude of the vibrations and oscillations induced on the portion of rolled stock 14 passing through, which goes from the stand 23a to the drawing unit 19.
  • the electromagnetic impulse generator unit 22 emits an impulse field which causes in the rolled stock 14 passing through at high speed a transverse oscillation which is characterised by defined parameters of frequency and amplitude, which are strictly correlated to the value of tension, and therefore of drawing force, on the rolled stock 14 in that segment.
  • this transverse oscillation is defined by at least a characteristic frequency which gives strict and extremely precise information on the state of tension of the rolled stock 14 at the point and at the moment when these impulses are applied.
  • a drawing unit 19 is included advantageously downstream of the measurement device 16 and has the purpose of defining an exact length of the portion of rolled stock 14 under observation, this parameter of length conditioning the value of frequency and amplitude of the vibrating rolled stock
  • this drawing unit 19 by maintaining in the right direction the section of rolled stock 14 between the two measurement extremes given by the stand 23a and the drawing unit 19, prevents or at least considerably limits the possibility that the segment of rolled stock 14 might contact guide and containment elements and/or other elements arranged about the path of the rolled stock 14, for such elements could alter the precision and accuracy of the determination of the vibration parameters.
  • the detecting unit 21 is associated with the actuation and control unit 18, which, with its own calculation means, and from the frequency value detected, calculates the value of the drawing force exerted on the rolled stock.
  • control unit 18 intervenes on the working parameters of the stand 23a and/or 23b so as to correct the drawing force according to the pre-set values.
  • the vibration is generated on the rolled stock 14 by means of a mechanical action, that is by means of a repeated impact with parameters of intensity and frequency which can be determined beforehand.
  • the detecting unit 21 detects the parameters of frequency and amplitude of the vibrations in the rolled stock 14 passing through and transmits those parameters to the actuation and control unit 18, which calculates the value of tension, i.e., the drawing force on the rolled stock 14 and possibly takes corrective action in feedback on the working parameters of the fast rolling block 11a and/or of the stand 23a.
  • the impact is imparted to the upstream rolling stand 23a by suitable means referenced with 17, which in this case consist of a jack screw associated with the pair of rolls.
  • the impact is imparted to the drawing unit 19 by means referenced with 117.
  • the impact is imparted directly to the rolled stock 14 by means referenced with 217.
  • no action of an impulse type is exerted on the section of rolled stock 14 as it passes through, the detecting unit 21 measuring in this case the parameters of the natural vibration of the section of rolled stock 14 included between the upstream rolling unit, 23a or 11a, and the drawing unit 19.
  • the segment 10 of line consists of a finishing train which includes a fast semi-finishing rolling block 11a and a fast finishing rolling block 11b, between which there is a cooling device with jets of water 15 which performs a desired thermomechanical treatment of the rolled stock 14.
  • the measuring device 16 comprises an impulse generator 22 and a device 21 to detect vibrations.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Metal Rolling (AREA)
  • Metal Rolling (AREA)
  • Elevator Control (AREA)
  • Use Of Switch Circuits For Exchanges And Methods Of Control Of Multiplex Exchanges (AREA)
  • Data Exchanges In Wide-Area Networks (AREA)
  • Optical Communication System (AREA)
US08/691,798 1995-08-03 1996-08-02 Method to control between rolling stands the drawing of the rolled stock and relative device Expired - Lifetime US5784914A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITUD95A0152 1995-08-03
IT95UD000152A IT1280208B1 (it) 1995-08-03 1995-08-03 Procedimento di controllo intergabbia del tiro del laminato e relativo dispositivo

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US08/691,799 Expired - Lifetime US5791182A (en) 1995-05-03 1996-08-02 Method to control between rolling stands the drawing of the rolled stock and relative device

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US (2) US5784914A (de)
EP (2) EP0756906B1 (de)
DE (2) DE69607534T2 (de)
ES (2) ES2146814T3 (de)
IT (1) IT1280208B1 (de)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6349581B1 (en) * 1999-06-10 2002-02-26 Sms Schloemann-Siemag Ag Method for controlling the tension between roll stands of mill trains for steel bars, wire or profiles
US6491970B2 (en) 2000-07-27 2002-12-10 Imation Corp. Method of forming a magnetic recording media
US6960385B2 (en) 2002-09-10 2005-11-01 Imation Corp. Magnetic recording medium
US7093355B2 (en) * 2001-09-25 2006-08-22 Karl Fuhr Gmbh & Co. Kg Maschinenfabrik Method and device for producing flat metal ribbon cables
US20130160509A1 (en) * 2010-06-09 2013-06-27 Danieli Automation Spa Method and device to control the section sizes of a rolled product

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IT1297570B1 (it) * 1997-12-04 1999-12-17 Automation Spa Centro Procedimento di controllo del tiro del laminato
SE517670C2 (sv) * 1998-07-10 2002-07-02 Abb Ab Förfarande och anordning för en kontinuerlig styrning av mellansparsspänningen i ett valsverk
DE19831481A1 (de) * 1998-07-14 2000-01-20 Schloemann Siemag Ag Walzverfahren für stabförmiges Walzgut, insbesondere Stabstahl oder Draht
IT1302821B1 (it) * 1998-12-21 2000-09-29 Ct Automation Spa Procedimento e dispositivo per la misura della lucetra elementi a posizione variabile
DE102006013921A1 (de) * 2006-03-25 2007-09-27 Sms Meer Gmbh Verfahren zum Walzen eines Drahts und Drahtstraße
ITUD20120026A1 (it) 2012-02-17 2013-08-18 Danieli Automation Spa Impianto per il controllo dell'area della sezione di un prodotto laminato e relativo procedimento
BE1021190B1 (nl) * 2014-05-28 2015-06-29 Intersig Nv Werkwijze voor het plastisch rekken van een metaaldraad
CN108326040A (zh) * 2017-12-18 2018-07-27 新疆众和股份有限公司 一种轧制高镁铝合金杆分电机平立辊轧机的调试方法

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US1341651A (en) * 1920-06-01 Sylvania
GB1043556A (en) * 1962-05-31 1966-09-21 Armco Steel Corp Automatic gauge and tension control system
SU799853A1 (ru) * 1978-09-04 1981-01-30 Центральный Научно-Исследовательскийинститут Черной Металлургии Им. И.П.Бардина Способ волочени металла с применениемульТРАзВуКА
SU852397A1 (ru) * 1979-09-07 1981-08-07 Витебское Отделение Института Фи-Зики Твердого Тела И Полупроводни-Kob Ah Белорусской Ccp Устройство дл волочени металлаС иСпОльзОВАНиЕМ ульТРАзВуКОВыХКОлЕбАНий
JPS5835013A (ja) * 1981-08-26 1983-03-01 Daido Steel Co Ltd テ−パ・ロツドの製造方法
JPS5850119A (ja) * 1981-09-21 1983-03-24 Sumitomo Electric Ind Ltd 金属線の引抜き加工中の内部欠陥検出方法
JPS58224018A (ja) * 1982-06-24 1983-12-26 Kobe Steel Ltd 条材圧延設備におけるル−プ形成方法
US4549420A (en) * 1982-07-05 1985-10-29 Lamitref Aluminium Method for manufacturing wire
JPS59223108A (ja) * 1983-06-03 1984-12-14 Toshiba Corp 張力制御装置
US4535614A (en) * 1983-06-08 1985-08-20 Nippon Steel Corporation Method of gauging and controlling workpiece profile in a rolling mill
JPS6092009A (ja) * 1983-10-25 1985-05-23 Toshiba Corp ル−プ位置制御方法
US4607511A (en) * 1985-04-26 1986-08-26 Morgan Construction Company Tension prefinishing with sizing stands
EP0219316A2 (de) * 1985-10-09 1987-04-22 MORGAN CONSTRUCTION COMPANY (a Massachusetts corporation) Steuerung der Walzgutspannung im Walzwerk
US4665730A (en) * 1985-10-09 1987-05-19 Morgan Construction Company Method of controlling product tension in a rolling mill
SU1391760A1 (ru) * 1985-12-09 1988-04-30 Всесоюзный научно-исследовательский институт метизной промышленности Способ контрол качества волочильного инструмента
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US6349581B1 (en) * 1999-06-10 2002-02-26 Sms Schloemann-Siemag Ag Method for controlling the tension between roll stands of mill trains for steel bars, wire or profiles
US6491970B2 (en) 2000-07-27 2002-12-10 Imation Corp. Method of forming a magnetic recording media
US6733906B2 (en) 2000-07-27 2004-05-11 Imation Corp. Magnetic recording media having specific wet thickness and coating methods
US7093355B2 (en) * 2001-09-25 2006-08-22 Karl Fuhr Gmbh & Co. Kg Maschinenfabrik Method and device for producing flat metal ribbon cables
US6960385B2 (en) 2002-09-10 2005-11-01 Imation Corp. Magnetic recording medium
US20060019121A1 (en) * 2002-09-10 2006-01-26 Huelsman Gary L Magnetic tape recording system having tape with defined remanent magnetization
US7423840B2 (en) 2002-09-10 2008-09-09 Imation Corp. Magnetic tape recording system having tape with defined remanent magnetization
US20130160509A1 (en) * 2010-06-09 2013-06-27 Danieli Automation Spa Method and device to control the section sizes of a rolled product
US9610623B2 (en) * 2010-06-09 2017-04-04 Danieli Automation Spa Method and device to control the section sizes of a rolled product

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ES2165455T3 (es) 2002-03-16
DE69615622T2 (de) 2002-08-08
DE69615622D1 (de) 2001-11-08
DE69607534D1 (de) 2000-05-11
EP0756906A1 (de) 1997-02-05
ITUD950152A1 (it) 1997-02-03
DE69607534T2 (de) 2000-08-10
EP0756906B1 (de) 2000-04-05
ES2146814T3 (es) 2000-08-16
IT1280208B1 (it) 1998-01-05
US5791182A (en) 1998-08-11
EP0756907A1 (de) 1997-02-05
ITUD950152A0 (it) 1995-08-03
EP0756907B1 (de) 2001-10-04

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