US20190093265A1 - Method for weaving single fabric and single fabric woven thereby - Google Patents

Method for weaving single fabric and single fabric woven thereby Download PDF

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Publication number
US20190093265A1
US20190093265A1 US16/097,324 US201616097324A US2019093265A1 US 20190093265 A1 US20190093265 A1 US 20190093265A1 US 201616097324 A US201616097324 A US 201616097324A US 2019093265 A1 US2019093265 A1 US 2019093265A1
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US
United States
Prior art keywords
cylinder cam
stage cylinder
yarn
tuck
needles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US16/097,324
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English (en)
Inventor
Kum Hee JUN
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Individual
Original Assignee
Individual
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Filing date
Publication date
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Publication of US20190093265A1 publication Critical patent/US20190093265A1/en
Abandoned legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B9/00—Circular knitting machines with independently-movable needles
    • D04B9/26—Circular knitting machines with independently-movable needles for producing patterned fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/32—Cam systems or assemblies for operating knitting instruments
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/02—Pile fabrics or articles having similar surface features
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10—Patterned fabrics or articles
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/243—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel upper parts of panties; pants
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/246—Upper torso garments, e.g. sweaters, shirts, leotards
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/32—Cam systems or assemblies for operating knitting instruments
    • D04B15/322—Cam systems or assemblies for operating knitting instruments in circular knitting machines with needle cylinder and dial
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B9/00—Circular knitting machines with independently-movable needles
    • D04B9/06—Circular knitting machines with independently-movable needles with needle cylinder and dial for ribbed goods
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B9/00—Circular knitting machines with independently-movable needles
    • D04B9/26—Circular knitting machines with independently-movable needles for producing patterned fabrics
    • D04B9/38—Circular knitting machines with independently-movable needles for producing patterned fabrics with stitch patterns
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B9/00—Circular knitting machines with independently-movable needles
    • D04B9/42—Circular knitting machines with independently-movable needles specially adapted for producing goods of particular configuration
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel

Definitions

  • the present invention relates to a method for weaving a single fabric and a single fabric woven thereby, and more particularly, to a method for weaving a single fabric in which a non-covered yarn protrudes upwards and a covered yarn is tucked downwards so that a fraise effect can be exhibited when viewed from a cross-section or a front using a special yarn such as a slub yarn or a nap yarn and general yarns such as the non-covered yarn and the covered yarn, and to a single fabric woven thereby.
  • the kind of a fabric is classified variously depending on weaving pattern and thickness, and flexibility, and examples of the kind of the fabric which is widely known include single, fraise, chirimen, and the like.
  • the single fabric can commonly be found in underwear or T-shirts, and is flexible in the transverse direction.
  • the fraise fabric is a fabric which is similar to the single fabric, but is very good in flexibility. It is a fabric which is low in elasticity that allows the fabric to return to its original position when it is stretched and then is released.
  • the fraise fabric is a fabric which has the same weaving pattern on the front and rear surfaces thereof, and can be found most frequently in children's underwear or baby goods.
  • the chirimen fabric is a fabric which can be found most frequently in hood T-shirts or zip-up jumpers for autumn and winter seasons.
  • a fabric knitted in the fraise manner in a circular knitting machine has a shape in which concavo-convex patterns are repeatedly formed on the top and bottom surfaces of the fabric.
  • a general ring yarn can be woven in the fraise pattern, but the special yarn such as the slub yarn or the nap yarn involves a problem in that it cannot be woven in the fraise pattern in terms of textural properties, making it impossible to provide a fabric with excellent flexibility.
  • the present invention has been made in order to solve the above-described problems occurring in the prior art, and it is an object of the present invention is to provide a method for weaving a single fabric, which can provide a fabric with excellent flexibility using a special yarn such as a slub yarn or a nap yarn, and a single fabric woven by the method.
  • the present invention provides a method for weaving a single fabric, the method including: alternately forming a clearing position and a half-tuck position at a first-stage cylinder cam; and forming a half-tuck position and a clearing position at a second-stage cylinder cam formed under the first-step cylinder cam, wherein the half-tuck position of the second-stage cylinder cam is positioned under the clearing position of the first-stage cylinder cam, and the clearing position of the second-stage cylinder cam is positioned under the half-tuck position of the first-stage cylinder cam, and wherein a non-covered yarn is supplied to the clearing position of the first-stage cylinder cam, and a covered yarn is supplied to the half-tuck position of the first-stage cylinder cam.
  • a plurality of first needles may be moved along the first-stage cylinder cam while forming a pair, and a plurality of second needles may be moved along the second-stage cylinder cam while forming a pair.
  • the supplied yarn is may be caught on the needles at the clearing positions, but the supplied yarn may pass through the needles in a state of not being caught on the needles at the half-tuck positions.
  • the present invention provides a single fabric woven by a method for weaving a single fabric, the method including: alternately forming a clearing position and a half-tuck position at a first-stage cylinder cam; and forming a half-tuck position and a clearing position at a second-stage cylinder cam formed under the first-step cylinder cam, wherein the half-tuck position of the second-stage cylinder cam is positioned under the clearing position of the first-stage cylinder cam, and the clearing position of the second-stage cylinder cam is positioned under the half-tuck position of the first-stage cylinder cam, and wherein a non-covered yarn is supplied to the clearing position of the first-stage cylinder cam, and a covered yarn is supplied to the half-tuck position of the first-stage cylinder cam.
  • the method for weaving a single fabric and a single fabric woven thereby according to the present invention has an advantageous effect in that a convex portion is formed only at one side based on a covered yarn, thereby exhibiting an effect of giving a superior wearing feeling, compared to a fabric woven by a conventional fraise method.
  • the pattern shapes of the front surface and the rear surface of the single fabric woven by the inventive single fabric weaving method are different from each other, thereby exhibiting an effect in that the single fabric woven by the method can be used as a material for making a reversible garment that can be worn upside down.
  • a fabric when woven in the fraise manner, it has a weight of 400 g per yard whereas the single fabric woven by the inventive single fabric weaving method is made lightweight (i.e., 250 g per yard), resulting in a lightweightness and a reduction in the manufacturing cost.
  • FIG. 1 is a schematic view showing main parts of a knitting unit of a single circular knitting machine used in the present invention
  • FIG. 2 is a schematic conceptual view showing a structure of a cylinder cam of the present invention
  • FIG. 3 is a schematic cross-sectional view showing a cross section of a fabric woven by the single fabric weaving method of the present invention.
  • FIG. 4 is a photograph showing a fabric woven by the single fabric weaving method of the present invention.
  • FIG. 1 is a schematic view showing main parts of a knitting unit of a single circular knitting machine used in the present invention.
  • a single circular knitting machine used in the single fabric weaving method of the present invention includes a cylinder 100 , a yarn carrier 200 , a cam holder 110 , and a sinker cam unit 300 .
  • the cylinder 100 has a plurality of needle grooves formed on an outer circumference thereof so that a cylinder needle 400 is slidingly moved vertically along the needle grooves.
  • a sinker dial 310 is firmly attached to an upper portion of the cylinder 100 , and has a plurality of sinker grooves formed on the top thereof so that a sinker 500 slides freely radially along the sinker grooves.
  • a sinker cam 501 is mounted on the underside of one side of the sinker cam unit 300 so as to control the sinker 500 .
  • the cylinder 100 is rotated at the same speed as that of a driving device 600 mounted at a bottom portion thereof , and the yarn carrier 200 is intended to supply a yarn to the cylinder needle 400 .
  • a cylinder cam (C-CAM) 20 for controlling the cylinder needle 400 is mounted at one side wall of the cam holder 110 .
  • the cylinder cam is formed as a two-stage structure composed of a first-stage cylinder cam formed at an upper portion of the one side wall of the cam holder 110 and a second-stage cylinder cam positioned below the first-stage cylinder cam.
  • a first needle is positioned at the first-stage cylinder cam and a second needle is positioned at the second-stage cam.
  • FIG. 2 is a schematic conceptual view showing a structure of a cylinder cam of the present invention
  • FIG. 3 is a schematic cross-sectional view showing a cross section of a fabric woven by the single fabric weaving method of the present invention
  • FIG. 4 is a photograph showing a fabric woven by the single fabric weaving method of the present invention.
  • the cylinder cam of the present invention has a structure in which a clearing position 610 and a half-tuck position 620 are alternately formed at the first-stage cylinder cam, and a half-tuck position 630 and a clearing position 640 are formed at the second-stage cylinder cam as shown in FIG. 2 .
  • half-tuck position 630 of the second-stage cylinder cam is positioned under the clearing position 610 of the first-stage cylinder cam
  • clearing position 640 of the second-stage cylinder cam is positioned under the half-tuck position 620 of the first-stage cylinder cam.
  • the supplied yarn is caught on the needles at the clearing positions 610 and 640 , but the needles pass through the half-tuck positions 620 and 630 in a state in which the supplied yarn is not caught on the needles at the half-tuck positions 620 and 630 .
  • a yarn applied to the present invention is classified into two types: one is a nap yarn, a slub yarn, or a non-covered yarn as a general yarn, and the other is a covered yarn.
  • the nap yarn is a yarn in which a basic thread and a mass of fiber with different colors or a mass of cotton are sparsely blended together, and the slub yarn is a yarn which has either partially thicker areas along its length to have a small number of twists or substantially untwisted areas along its length.
  • the covered yarn is a uniform yarn in which the length of fiber is short but is relatively smooth and creates less fluff compared to other spun yarns.
  • the covered yarn mostly has a cotton count of 10 to 60 in terms of its thickness.
  • two first needles are moved along the first-stage cylinder cam while forming a pair
  • two second needles are moved along the second-stage cylinder cam while forming a pair.
  • a non-covered yarn is supplied to the clearing position 610 of the first-stage cylinder cam, and a covered yarn is supplied to the half-tuck position 629 of the first-stage cylinder cam.
  • the non-covered yarn is supplied to the half-tuck position 630 , and the covered yarn is supplied to the clearing position 640 in the second-stage cylinder cam.
  • the cross section of a single fabric woven as described above is as shown in FIG. 3 , and the non-covered yarn forms a convex portion 720 to give a feeling of volume but the covered yarn is tucked downwards to form a flat portion 710 .
  • the first needles may be modified such that three or more first needles form a pair
  • the second needles may be modified such that three or more first needles form a pair.
  • first needles and the second needles may be configured such that the number of the first needles constituting a pair is different from the number of the second needles constituting a pair.
  • the single fabric woven by the single fabric weaving method of the present invention has a textural pattern as shown in FIG. 4 .
  • the method for weaving a single fabric and the single fabric woven thereby according to the present invention have an advantageous effect in that a convex portion is formed only at one side based on a covered yarn, thereby exhibiting an effect of giving a superior wearing feeling, compared to a fabric woven by a conventional fraise method.
  • the pattern shapes of the front surface and the rear surface of the yarn woven by the inventive single fabric weaving method are different from each other, thereby exhibiting an effect in that the yarn woven by the method can be used as a material for making a reversible garment that can be worn reversibly.
  • a fabric when woven in the fraise manner, it has a weight of 400 g per yard whereas the single fabric woven by the inventive single fabric weaving method is made lightweight (i.e., 250 g per yard), resulting in a lightweightness and a reduction in the manufacturing cost.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Knitting Of Fabric (AREA)
US16/097,324 2016-05-02 2016-12-09 Method for weaving single fabric and single fabric woven thereby Abandoned US20190093265A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
KR1020160053805A KR101681261B1 (ko) 2016-05-02 2016-05-02 싱글원단의 직조방법 및 이에 의해 직조된 싱글원단
KR10-2016-0053805 2016-05-02
PCT/KR2016/014454 WO2017191881A1 (ko) 2016-05-02 2016-12-09 싱글원단의 직조방법 및 이에 의해 직조된 싱글원단

Publications (1)

Publication Number Publication Date
US20190093265A1 true US20190093265A1 (en) 2019-03-28

Family

ID=57577401

Family Applications (1)

Application Number Title Priority Date Filing Date
US16/097,324 Abandoned US20190093265A1 (en) 2016-05-02 2016-12-09 Method for weaving single fabric and single fabric woven thereby

Country Status (6)

Country Link
US (1) US20190093265A1 (ko)
EP (1) EP3453792B1 (ko)
JP (1) JP6768081B2 (ko)
KR (1) KR101681261B1 (ko)
CN (1) CN109072508B (ko)
WO (1) WO2017191881A1 (ko)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018117362A1 (ko) * 2016-12-21 2018-06-28 전금희 싱글원단의 편직방법 및 이에 의해 제조된 싱글원단
KR102058638B1 (ko) * 2019-05-27 2020-01-28 전금희 싱글 환편기 및 상기 싱글 환편기를 이용한 싱글원단의 편직방법

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB455047A (en) * 1935-03-12 1936-10-12 Coop Wholesale Improvements in knitted fabrics and in the production thereof
US2756574A (en) * 1952-02-15 1956-07-31 Mellor Bromley & Co Ltd Cam system of knitting machines
US3490252A (en) * 1967-11-15 1970-01-20 Mayer & Cie Maschinenfabrik Cam systems for circular knitting machines
US3605445A (en) * 1968-12-12 1971-09-20 Morris Philip Method of knitting and camming mechanism therefor
US4702091A (en) * 1985-09-30 1987-10-27 Good David S Cuff member and sock
US4732015A (en) * 1985-10-23 1988-03-22 American Doubloon Corporation Knitted article
US5186025A (en) * 1989-08-23 1993-02-16 Sipra Patententwicklungs-Und Beteiligungsgesellschaft Mbh Plush or pile knitted fabric and circular knitting machine for the production thereof

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US2347005A (en) * 1939-02-03 1944-04-18 Hemphill Co Knitted fabric and method
GB1583348A (en) * 1976-12-01 1981-01-28 Wildt Mellor Bromley Ltd Method of knitting
DE3327416C2 (de) * 1983-07-29 1986-12-18 SIPRA Patententwicklungs- und Beteiligungsgesellschaft mbH, 7470 Albstadt Rundstrickmaschine mit zur Maschenlängenänderung mittels Nocken verstellbaren Schloßteilen
GB8333425D0 (en) * 1983-12-15 1984-01-25 Moore R V A Fabric material
GB2202239B (en) * 1987-03-18 1991-06-19 Philip Morris Circular knitting machine
JPH08100353A (ja) 1994-09-28 1996-04-16 Unitika Ltd 高伸縮性パイル編地
JP3895212B2 (ja) * 2002-04-12 2007-03-22 エヌアイ帝人商事株式会社 清掃用立毛布帛およびモップ
DE10316702A1 (de) * 2003-04-08 2004-10-28 Sipra Patententwicklungs- Und Beteiligungsgesellschaft Mbh Verfahren und Strickmaschine zur Herstellung von Strickwaren, insbesondere aus hartem, unelastischem Fadenmaterial
US7640770B2 (en) * 2005-05-26 2010-01-05 Shima Seiki Manufacturing Limited Fabric knitting method and knitted product
KR100700209B1 (ko) * 2005-06-24 2007-03-27 이재동 기모면을 갖는 벨로아 편직 및 벨로아 제조 방법
KR100981060B1 (ko) * 2010-06-03 2010-09-08 (주)하나테크 변형 러닝 포지션을 이용한 편성장치
KR101035542B1 (ko) * 2010-12-06 2011-05-23 이성일 이중 환편직물 제조장치
CN103835059A (zh) * 2012-11-27 2014-06-04 东丽纤维研究所（中国）有限公司 一种丝涤针织物及其生产方法
CN104026750A (zh) * 2013-03-05 2014-09-10 高要市红雨伞服饰有限公司 一种高腰收腹裆部无缝的超薄连裤袜及其制造方法

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB455047A (en) * 1935-03-12 1936-10-12 Coop Wholesale Improvements in knitted fabrics and in the production thereof
US2756574A (en) * 1952-02-15 1956-07-31 Mellor Bromley & Co Ltd Cam system of knitting machines
US3490252A (en) * 1967-11-15 1970-01-20 Mayer & Cie Maschinenfabrik Cam systems for circular knitting machines
US3605445A (en) * 1968-12-12 1971-09-20 Morris Philip Method of knitting and camming mechanism therefor
US4702091A (en) * 1985-09-30 1987-10-27 Good David S Cuff member and sock
US4732015A (en) * 1985-10-23 1988-03-22 American Doubloon Corporation Knitted article
US5186025A (en) * 1989-08-23 1993-02-16 Sipra Patententwicklungs-Und Beteiligungsgesellschaft Mbh Plush or pile knitted fabric and circular knitting machine for the production thereof

Also Published As

Publication number Publication date
JP6768081B2 (ja) 2020-10-14
EP3453792A4 (en) 2019-10-23
CN109072508A (zh) 2018-12-21
KR101681261B1 (ko) 2016-12-01
EP3453792A1 (en) 2019-03-13
JP2019516025A (ja) 2019-06-13
WO2017191881A1 (ko) 2017-11-09
EP3453792B1 (en) 2021-06-16
CN109072508B (zh) 2020-01-31

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