US20130316192A1 - Method for surface treatment of a protectively coated substrate - Google Patents
Method for surface treatment of a protectively coated substrate Download PDFInfo
- Publication number
- US20130316192A1 US20130316192A1 US13/978,171 US201213978171A US2013316192A1 US 20130316192 A1 US20130316192 A1 US 20130316192A1 US 201213978171 A US201213978171 A US 201213978171A US 2013316192 A1 US2013316192 A1 US 2013316192A1
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- US
- United States
- Prior art keywords
- protective coating
- pickling
- acid
- phase
- subjected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims abstract description 35
- 239000000758 substrate Substances 0.000 title claims abstract description 14
- 238000004381 surface treatment Methods 0.000 title claims description 13
- 238000005554 pickling Methods 0.000 claims abstract description 64
- 239000000853 adhesive Substances 0.000 claims abstract description 27
- 230000001070 adhesive effect Effects 0.000 claims abstract description 27
- 239000002253 acid Substances 0.000 claims abstract description 25
- 239000011701 zinc Substances 0.000 claims abstract description 25
- 229910009369 Zn Mg Inorganic materials 0.000 claims abstract description 24
- 229910007573 Zn-Mg Inorganic materials 0.000 claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 239000011777 magnesium Substances 0.000 claims abstract description 20
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 19
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 17
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 16
- 235000021110 pickles Nutrition 0.000 claims abstract description 12
- 230000002378 acidificating effect Effects 0.000 claims abstract description 10
- 239000011253 protective coating Substances 0.000 claims description 70
- 230000005496 eutectics Effects 0.000 claims description 22
- 229910017708 MgZn2 Inorganic materials 0.000 claims description 14
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 230000001590 oxidative effect Effects 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 abstract description 4
- 238000004026 adhesive bonding Methods 0.000 abstract description 2
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 235000011149 sulphuric acid Nutrition 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 150000004679 hydroxides Chemical class 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000012876 topography Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- PGTXKIZLOWULDJ-UHFFFAOYSA-N [Mg].[Zn] Chemical compound [Mg].[Zn] PGTXKIZLOWULDJ-UHFFFAOYSA-N 0.000 description 2
- 238000012512 characterization method Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 229910000000 metal hydroxide Inorganic materials 0.000 description 2
- 150000004692 metal hydroxides Chemical class 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 238000010561 standard procedure Methods 0.000 description 2
- 229910018134 Al-Mg Inorganic materials 0.000 description 1
- 229910018467 Al—Mg Inorganic materials 0.000 description 1
- 229910003023 Mg-Al Inorganic materials 0.000 description 1
- 229910019805 Mg2Zn11 Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910001068 laves phase Inorganic materials 0.000 description 1
- IJPPOBHVBIMQFD-UHFFFAOYSA-K magnesium;zinc;phosphate Chemical compound [Mg+2].[Zn+2].[O-]P([O-])([O-])=O IJPPOBHVBIMQFD-UHFFFAOYSA-K 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007712 rapid solidification Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- -1 steel strip Chemical compound 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/10—Etching compositions
- C23F1/14—Aqueous compositions
- C23F1/16—Acidic compositions
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/02—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving pretreatment of the surfaces to be joined
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/10—Etching compositions
- C23F1/14—Aqueous compositions
- C23F1/16—Acidic compositions
- C23F1/30—Acidic compositions for etching other metallic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/10—Other heavy metals
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/10—Presence of inorganic materials
- C09J2400/16—Metal
- C09J2400/163—Metal in the substrate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/10—Presence of inorganic materials
- C09J2400/16—Metal
- C09J2400/166—Metal in the pretreated surface to be joined
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12951—Fe-base component
- Y10T428/12972—Containing 0.01-1.7% carbon [i.e., steel]
Definitions
- the invention relates to a method for surface treatment of a protectively coated substrate, particularly steel strip, for improvement of the adhesion strength, with an adhesive, wherein the at least partly multi-phase protective coating comprises at least zinc and magnesium.
- DE102004045297A1 speaks about treatment of a metallic surface, which can also be coated with Zn and/or Mg. For this purpose, among other things, methane sulfonic acid having a pK s of ⁇ 0.6 is proposed. However, DE102004045297A1 concerns itself neither with a selection direction of the surface treatment on components of the protective coating, nor with a surface treatment for improvement of adhesion suitability.
- the invention has therefore set itself the task, proceeding from the state of the art as described, of creating a method with which not only can a surface of a substrate protectively coated at least with zinc and magnesium be prepared for an adhesive connection in fast and cost-advantageous manner, but also, an improvement in adhesion suitability can be made possible in this way.
- the invention accomplishes the stated task in that the protective coating is subjected to a pickling treatment that is essentially directed at at least one intermetallic Zn—Mg phase of the protective coating, using an acidic pickle.
- the surface of a multi-phase protective coating comprising zinc and magnesium can be prepared in such a manner that in this way, particular adhesion strength with an adhesive comes about.
- the reaction surface of the protective coating can be improved. This is because metal hydroxides (for example Zn hydroxides) that increasingly occur on the pickled locations of the protective coating are available to the adhesive for formation of the connection.
- MgZn 2 , Mg 2 Zn 11 , in the binary and/or ternary eutectic not only can a simple method for preparation of a protectively coated substrate for an adhesive connection be created, but rather, adhesion suitability can also be clearly improved.
- the method according to the invention can therefore particularly be characterized in that the protectively coated substrate is subjected to such pickling treatment, that at most parts (particularly the intermetallic Zn—Mg phase) are removed at least from the surface of the multi-phase protective coating, and that therefore a surface structure and reaction surface of the protective coating form, which can ensure better binding of an adhesive to the protective coating or, subsequently, to the substrate.
- a stable connection with an adhesive can be ensured even in the case of steel strip coated at least with zinc and magnesium.
- adhesion ruptures known in the case of protective coatings comprising zinc and magnesium can be excluded in this way, so that only cohesion ruptures have to be accepted.
- a substrate treated in this way can therefore be used in automobile construction, even for glued connections.
- Selective pickling treatment can be made possible, for example, by making use of the different physical, mechanical and/or chemical properties of the intermetallic Zn—Mg phase as compared with the other elements of the protective coating—such as, for example, Zn dendrites.
- these coatings possibly demonstrate different hardness, brittleness, etc., and the acidic pickle and/or the treatment duration with this acidic pickle can be adjusted to these differences, in order to thereby have a pickling effect essentially on this intermetallic Zn—Mg phase—in other words more as compared with the other elements of the protective coating.
- the method can be further refined in that an oxide layer of the protective coating is also removed by pickling during the pickling step for selective pickling of the protective coating.
- the protectively coated substrate can be prepared for its selective pickling, on the one hand, and also, the selective pickling can be carried out. All that is necessary is that an acidic pickle as well as a related pickling duration of this pickling step must be selected in such a manner that these conditions can be met. Furthermore, the method costs can be reduce by means of the use of only one pickling agent.
- the protective coating is subjected to a pickling treatment essentially directed at MgZn 2 , targeted, selective pickling of the protective coating can be made possible, particularly making use of the brittleness of this Laves phase, without thereby having to fear significant impairment of other microstructure parts.
- the method according to the invention can therefore be characterized, in addition to the improvement in the adhesion suitability of the substrate, also by its comparatively low removal of material.
- Pickling particularly directed at the eutectic has proven to be particularly advantageous for the creation of a nano-topography at the surface of the substrate. Specifically, it is possible to penetrate into the depths of the protective coating along the dendritic formation of the eutectic that is close to the surface.
- binary eutectic (Zn and MgZn 2 ) or ternary eutectic (Zn, Al and MgZn 2 ) of the microstructure of the protective coating can be pickled, whereby the ternary eutectic can be preferred for this, because of its finer structure as compared with the binary eutectic.
- the protective coating that additionally comprises aluminum is subjected to pickling treatment essentially directed at a eutectic. Specifically, in this way the fine distribution of the particularly ternary eutectic can be utilized to ensure a special surface structure and reaction surface for improved bonding of the adhesive to the protective coating.
- Acid as a pickle with a pK s value less than 0, can particularly distinguish itself for selective pickling of the intermetallic Zn—Mg phase of the protective coating. Furthermore, a continuous method for surface treatment can be ensured with such an acid strength, something that can be particularly utilized for significant reduction of the time required for the method, particularly in the case of protectively coated steel strips.
- the pKs value is define as the negative decadic logarithm of K s , the acid constant.
- a non-oxidizing acid is used as an acid pickle
- the method can particularly be characterized by a short pickling time and its pickling attack selectively directed at the intermetallic Zn—Mg phase.
- H 2 SO 4 as an acid can proven itself as advantageous in this connection.
- a surface structure can also be created in this way, which is characterized by nano-topography at least in certain regions, and this can allow increased adhesion suitability.
- Particular method conditions can occur if the protective coating is subjected to a pickling duration of 0.5 to 20 seconds with an acid having a concentration of 1 to 20 volume-% (or of 1 to 20 volume percent).
- Particularly improved method conditions can occur if the protective coating is subjected to a pickling duration of 1 to 15 seconds with an acid having a concentration of 2 to 10 volume-%.
- the concentration in volume-% lies in the range of 1 to 100, then simple standard operating procedures for the pickling attack on the intermetallic Zn—Mg phase of the protective coating can exist.
- the oxide layer of the protective coating can also be removed in this way, in simple manner.
- the standard operating procedures for the pickling attack can be further improved if the product that results from the pickling duration in seconds and the concentration in volume-% lies in the range of 6 to 75.
- the invention can be characterized in that an acid having a pK, value of less than 0 is used for surface treatment of an object that is corrosion-protected with a multi-phase protective coating, comprising at least zinc and magnesium, particularly steel strip, for improvement of the adhesion strength, with an adhesive.
- a multi-phase protective coating comprising at least zinc and magnesium, particularly steel strip
- an adhesive for improvement of the adhesion strength
- use of an acid for surface treatment can allow a fast method and a high reactive surface for adhesive binding.
- Advantageous method conditions can furthermore occur if the acid is used for a pickling treatment essentially directed at the eutectic of a protective coating that additionally comprises aluminum.
- the fine distribution of the ternary eutectic can be distinguished for an improvement of the surface structure and of the reaction surface for a connection with an adhesive.
- the invention has furthermore set itself the task of creating an object, particularly a steel strip, having improved adhesion suitability for a stable connection.
- the invention accomplishes the stated task with regard to the object in that the protective coating has a microstructure that is reduced by part of the intermetallic Zn—Mg phase, produced by means of selective pickling of the protective coating.
- the protective coating has a microstructure that is reduced by the proportion of intermetallic Zn—Mg phase, not only can a particular surface structure with nano-topography be made possible for adhesive bonding, but also, this surface can additionally be characterized by an improved reaction and adsorption surface for the adhesive.
- a Zn—Mg surface with sufficient binding surface area can thereby be made available to an adhesive—without additional measures—particularly since, as compared with known Zn—Mg surfaces, an increased hydroxide characterization can advantageously be utilized for improved chemical binding. Therefore a stable connection with an adhesive, particularly of a steel strip with an adhesive, cannot be ensured.
- Simple design conditions and improved binding properties with an adhesive can occur if the protective coating has a microstructure reduced by the MgZn 2 component.
- the surface of the object can be prepared for an adhesive connection in further improved manner if the protective coating, which additionally comprises aluminum, has a microstructure reduced by the proportion of eutectic.
- the protective coating which additionally comprises aluminum
- reduction by the ternary eutectic can distinguish itself for this purpose, because of its fine structuring or distribution as compared with the binary eutectic.
- FIG. 1 a transverse microsection of a microstructure of a steel strip coated with zinc-magnesium
- FIG. 2 an enlarged microsection of the steel strip according to FIG. 1 , treated according to the method according to the invention
- FIG. 3 a top view of the steel strip according to FIG. 2 .
- FIG. 1 a layer structure of a steel strip 1 coated at least with zinc-magnesium for corrosion protection is shown in transverse microsection, as an example.
- Various methods are known from the state of the art for application of such a protective coating 2 , whereby during these methods, a multi-phase coating of zinc 3 and intermetallic Zn—Mg phases 4 forms because of the low miscibility of zinc and magnesium and because of the rapid solidification of the protective coating.
- This intermetallic Zn—Mg phase 4 can be present in different arrangements and characterizations, namely as an MgZn 2 layer 5 , particularly characterized by a clod shape, on the surface of the Zn—Mg coating, or as a eutectic 6 , 7 , which can be the case, for example, as a binary eutectic 6 (zinc and MgZn 2 ) or as a ternary eutectic (zinc, aluminum, and MgZn 2 ).
- an aluminum phase 8 can exist.
- the intermetallic Zn—Mg phase 4 reaches all the way to the surface of the protective coating 2 , whereby the protective coating 2 forms an oxide layer 9 , at least in part.
- This oxide layer 9 can primarily comprise Mg oxide, Al oxide, and Mg—Al oxide, and can have a smaller proportion of Zn oxide.
- the protective coating 2 is subjected to a pickling treatment essentially directed at at least one intermetallic Zn—Mg phase 4 (MgZn 2 ), using an acidic pickle.
- the intermetallic Zn—Mg phase 4 is therefore reduced to a greater degree, as compared with other parts of the microstructure of the protective coating 2 , so that a nano-topography 11 can form by means of this selective pickling of the Zn—Mg phase 4 that is close to the surface, as can be seen in FIG. 3 as a top view of this protective coating 2 .
- the increased roughness of the surface of the protective coating 2 can also be seen in FIG. 3 .
- an acid having a pK s value less than 0 has proven to be advantageous for such selective pickling attack, because in this way, removal by pickling can take place even in one step, also of the oxide layer 9 (hot oxides and/or cold oxides, which cold oxides can be formed, for example, during re-rolling of the surface before the pickling attack).
- the oxide layer 9 hot oxides and/or cold oxides, which cold oxides can be formed, for example, during re-rolling of the surface before the pickling attack.
- metal hydroxides 12 for example Zn hydroxides and Mg hydroxides, also form to an increasing degree, thereby allowing improved chemical binding, in addition to the Van-der-Waals bonds between the protective coating 2 or the steel strip 1 and the adhesive 10 .
- MgZn 2 is present not only as a layer 5 but also in the eutectic 6 , 7 , it is possible to subject the protective coating to a pickling treatment directed at MgZn 2 , for a simple method for the selective reduction of the protective coating 2 and for the formation of Zn and Mg hydroxides 12 .
- the eutectics 6 , 7 can also be reduced; these can form a relief on a nano scale for improved adhesion suitability, on the basis of the fine MgZn 2 distribution.
- H 2 SO 4 at a concentration of 2 to 10 volume-% and a pickling duration of 1 to 15 seconds, for example, has proven to be advantageous.
- An object or a steel strip 1 is coated using a melt-immersion zinc-plating technology, with a composition comprising zinc, 2 wt.-% (or 2 weight-percent) aluminum, and 2 wt.-% magnesium.
- a multi-phase protective coating 2 forms on the steel strip 1 , as has already been explained in detail in FIG. 1 .
- the protectively coated substrate 1 can make special results in an improvement of the connection of the adhesive 10 with the protective coating 2 possible during pickling treatment with coordinated parameters with regard to substance amount concentration and pickling duration.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Coating With Molten Metal (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11150225.8 | 2011-01-05 | ||
EP11150225A EP2474649A1 (de) | 2011-01-05 | 2011-01-05 | Verfahren zur Oberflächenbehandlung eines schutzbeschichteten Substrats |
PCT/EP2012/050132 WO2012093150A1 (de) | 2011-01-05 | 2012-01-05 | Verfahren zur oberflächenbehandlung eines schutzbeschichteten substrats |
Publications (1)
Publication Number | Publication Date |
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US20130316192A1 true US20130316192A1 (en) | 2013-11-28 |
Family
ID=43971014
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/978,171 Abandoned US20130316192A1 (en) | 2011-01-05 | 2012-01-05 | Method for surface treatment of a protectively coated substrate |
Country Status (6)
Country | Link |
---|---|
US (1) | US20130316192A1 (de) |
EP (2) | EP2474649A1 (de) |
JP (1) | JP2014501854A (de) |
KR (1) | KR20130132574A (de) |
CN (1) | CN103384729A (de) |
WO (1) | WO2012093150A1 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019204224A1 (de) * | 2019-03-27 | 2020-10-01 | Thyssenkrupp Steel Europe Ag | Verfahren zur Neukonditionierung von feuerverzinkten Oberflächen |
CN112771204A (zh) * | 2018-09-25 | 2021-05-07 | 蒂森克虏伯钢铁欧洲股份公司 | 用于改性热镀锌表面的方法 |
US11136651B2 (en) | 2016-12-23 | 2021-10-05 | Posco | Zn-Mg alloy plated steel material having excellent corrosion resistance and plating adhesion |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013160566A1 (fr) | 2012-04-25 | 2013-10-31 | Arcelormittal Investigacion Y Desarrollo, S.L. | Procédé de réalisation d'une tôle à revêtements znalmg huilés et tôle correspondante. |
KR102031466B1 (ko) | 2017-12-26 | 2019-10-11 | 주식회사 포스코 | 표면품질 및 내식성이 우수한 아연합금도금강재 및 그 제조방법 |
DE102021107873A1 (de) | 2021-03-29 | 2022-09-29 | Thyssenkrupp Steel Europe Ag | Schmelztauchbeschichtetes Stahlblech |
DE102022106615A1 (de) * | 2022-03-22 | 2023-09-28 | Thyssenkrupp Steel Europe Ag | Verfahren zum Modifizieren einer Oberfläche eines schmelztauchbeschichteten Stahlblechs |
EP4296399A1 (de) | 2022-06-23 | 2023-12-27 | ThyssenKrupp Steel Europe AG | Verfahren zur herstellung eines schmelztauchbeschichteten stahlblechs und schmelztauchbeschichtetes stahlblech |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US2194498A (en) * | 1936-10-26 | 1940-03-26 | Udylite Corp | Method of brightening metals electronegative to iron |
US2380284A (en) * | 1942-12-21 | 1945-07-10 | Du Pont | Method of cleaning ferrous metal articles |
US3765955A (en) * | 1970-07-30 | 1973-10-16 | Nippon Steel Corp | Surface treated steel sheet for use in a forming operation |
US5747111A (en) * | 1995-02-28 | 1998-05-05 | Nisshin Steel Co., Ltd. | Steel sheet coated with Zn-Mg binary coating layer excellent in corrosion resistance and manufacturing method thereof |
US6863738B2 (en) * | 2001-01-29 | 2005-03-08 | General Electric Company | Method for removing oxides and coatings from a substrate |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09241828A (ja) * | 1996-03-08 | 1997-09-16 | Nisshin Steel Co Ltd | 塗膜耐水密着性に優れたZn−Mg系めっき鋼板及びその製造方法 |
JP2001348678A (ja) * | 2000-04-03 | 2001-12-18 | Nisshin Steel Co Ltd | 耐久性の良好な塗装鋼板 |
DE102004045297A1 (de) * | 2004-09-16 | 2006-03-23 | Basf Ag | Verfahren zum Behandeln von metallischen Oberflächen unter Verwendung von Formulierungen auf Basis von wasserarmer Methansulfonsäure |
JP2007002288A (ja) * | 2005-06-22 | 2007-01-11 | Nippon Steel Corp | 塗装下地用めっき鋼板とその製造方法及び塗装鋼板 |
DE102007022174B3 (de) * | 2007-05-11 | 2008-09-18 | Voestalpine Stahl Gmbh | Verfahren zum Erzeugen und Entfernen einer temporären Schutzschicht für eine kathodische Beschichtung |
DE102008004728A1 (de) | 2008-01-16 | 2009-07-23 | Henkel Ag & Co. Kgaa | Phosphatiertes Stahlblech sowie Verfahren zur Herstellung eines solchen Blechs |
-
2011
- 2011-01-05 EP EP11150225A patent/EP2474649A1/de not_active Withdrawn
-
2012
- 2012-01-05 WO PCT/EP2012/050132 patent/WO2012093150A1/de active Application Filing
- 2012-01-05 JP JP2013547856A patent/JP2014501854A/ja active Pending
- 2012-01-05 KR KR1020137020490A patent/KR20130132574A/ko not_active Application Discontinuation
- 2012-01-05 CN CN2012800047134A patent/CN103384729A/zh active Pending
- 2012-01-05 US US13/978,171 patent/US20130316192A1/en not_active Abandoned
- 2012-01-05 EP EP12701073.4A patent/EP2661517A1/de not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2194498A (en) * | 1936-10-26 | 1940-03-26 | Udylite Corp | Method of brightening metals electronegative to iron |
US2380284A (en) * | 1942-12-21 | 1945-07-10 | Du Pont | Method of cleaning ferrous metal articles |
US3765955A (en) * | 1970-07-30 | 1973-10-16 | Nippon Steel Corp | Surface treated steel sheet for use in a forming operation |
US5747111A (en) * | 1995-02-28 | 1998-05-05 | Nisshin Steel Co., Ltd. | Steel sheet coated with Zn-Mg binary coating layer excellent in corrosion resistance and manufacturing method thereof |
US6863738B2 (en) * | 2001-01-29 | 2005-03-08 | General Electric Company | Method for removing oxides and coatings from a substrate |
Non-Patent Citations (2)
Title |
---|
Intermetallic-Wikipedia, 1/19/2015, pages 1-4 * |
Ionization Constants of Organic Acids, downloaded from www2.chemistry.msu.edu on 13 July 2014, no date, (four pages). * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11136651B2 (en) | 2016-12-23 | 2021-10-05 | Posco | Zn-Mg alloy plated steel material having excellent corrosion resistance and plating adhesion |
CN112771204A (zh) * | 2018-09-25 | 2021-05-07 | 蒂森克虏伯钢铁欧洲股份公司 | 用于改性热镀锌表面的方法 |
DE102019204224A1 (de) * | 2019-03-27 | 2020-10-01 | Thyssenkrupp Steel Europe Ag | Verfahren zur Neukonditionierung von feuerverzinkten Oberflächen |
Also Published As
Publication number | Publication date |
---|---|
WO2012093150A1 (de) | 2012-07-12 |
EP2661517A1 (de) | 2013-11-13 |
CN103384729A (zh) | 2013-11-06 |
KR20130132574A (ko) | 2013-12-04 |
EP2474649A1 (de) | 2012-07-11 |
JP2014501854A (ja) | 2014-01-23 |
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