US20130022658A1 - Depositing material with antimicrobial properties on permeable substrate using atomic layer deposition - Google Patents
Depositing material with antimicrobial properties on permeable substrate using atomic layer deposition Download PDFInfo
- Publication number
- US20130022658A1 US20130022658A1 US13/535,155 US201213535155A US2013022658A1 US 20130022658 A1 US20130022658 A1 US 20130022658A1 US 201213535155 A US201213535155 A US 201213535155A US 2013022658 A1 US2013022658 A1 US 2013022658A1
- Authority
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- United States
- Prior art keywords
- silver
- permeable substrate
- precursor
- injector
- substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 239000000758 substrate Substances 0.000 title claims abstract description 138
- 238000000151 deposition Methods 0.000 title claims abstract description 44
- 230000000845 anti-microbial effect Effects 0.000 title claims abstract description 27
- 238000000231 atomic layer deposition Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 title abstract description 22
- 239000002243 precursor Substances 0.000 claims abstract description 84
- 229910052709 silver Inorganic materials 0.000 claims abstract description 56
- 239000004332 silver Substances 0.000 claims abstract description 56
- 239000000376 reactant Substances 0.000 claims abstract description 43
- 230000008021 deposition Effects 0.000 claims abstract description 24
- 229940100890 silver compound Drugs 0.000 claims description 57
- 150000003379 silver compounds Chemical class 0.000 claims description 56
- 238000000034 method Methods 0.000 claims description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 12
- 230000004888 barrier function Effects 0.000 claims description 11
- 238000009792 diffusion process Methods 0.000 claims description 11
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- 229910052681 coesite Inorganic materials 0.000 claims description 6
- 229910052593 corundum Inorganic materials 0.000 claims description 6
- 229910052906 cristobalite Inorganic materials 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 229910052682 stishovite Inorganic materials 0.000 claims description 6
- 229910052905 tridymite Inorganic materials 0.000 claims description 6
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 claims description 6
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000005054 agglomeration Methods 0.000 claims description 4
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims description 3
- 239000002105 nanoparticle Substances 0.000 claims description 3
- 239000004599 antimicrobial Substances 0.000 claims description 2
- 238000010926 purge Methods 0.000 abstract description 10
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 42
- 239000007789 gas Substances 0.000 description 18
- 239000004744 fabric Substances 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- NDVLTYZPCACLMA-UHFFFAOYSA-N silver oxide Chemical compound [O-2].[Ag+].[Ag+] NDVLTYZPCACLMA-UHFFFAOYSA-N 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 238000000137 annealing Methods 0.000 description 3
- 239000012159 carrier gas Substances 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229910001923 silver oxide Inorganic materials 0.000 description 2
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 2
- XRIBIDPMFSLGFS-UHFFFAOYSA-N 2-(dimethylamino)-2-methylpropan-1-ol Chemical compound CN(C)C(C)(C)CO XRIBIDPMFSLGFS-UHFFFAOYSA-N 0.000 description 1
- RXOOTVVRSACYPW-UHFFFAOYSA-N CC[Ti](CC)(CC)(CC)NC Chemical compound CC[Ti](CC)(CC)(CC)NC RXOOTVVRSACYPW-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 241000208202 Linaceae Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- YZCKVEUIGOORGS-IGMARMGPSA-N Protium Chemical compound [1H] YZCKVEUIGOORGS-IGMARMGPSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- RQKPFSQDBAZFJV-UHFFFAOYSA-N cyclopenta-1,3-diene;nickel(2+) Chemical compound [Ni+2].C1C=CC=[C-]1.C1C=CC=[C-]1 RQKPFSQDBAZFJV-UHFFFAOYSA-N 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920005594 polymer fiber Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N59/00—Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
- A01N59/16—Heavy metals; Compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/04—Coating on selected surface areas, e.g. using masks
- C23C16/045—Coating cavities or hollow spaces, e.g. interior of tubes; Infiltration of porous substrates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/448—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45544—Atomic layer deposition [ALD] characterized by the apparatus
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45555—Atomic layer deposition [ALD] applied in non-semiconductor technology
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/45—Oxides or hydroxides of elements of Groups 3 or 13 of the Periodic System; Aluminates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2041—Two or more non-extruded coatings or impregnations
- Y10T442/2098—At least two coatings or impregnations of different chemical composition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2926—Coated or impregnated inorganic fiber fabric
- Y10T442/2984—Coated or impregnated carbon or carbonaceous fiber fabric
Definitions
- Silver and silver compounds are well known to have superb antimicrobial properties.
- permeable substrates can be coated or deposited with silver for silver compounds or various medical or health-related applications.
- silver is a precious metal and is costly. Therefore, fabric or textile coated with silver or silver compounds tends to be expensive.
- the quality of silver or silver compound coated on such fabric or textile tend to be inconsistent and non-conformal, reducing the overall efficacy of the silver or silver compound coated on such permeable substrates.
- FIG. 2 is a cross sectional view of the deposition device of FIG. 1 taken along line A-B, according to one embodiment.
- FIGS. 3A through 3C are cross sectional views of a permeable substrate at different stages of a process associated with coating silver or silver compound, according to one embodiment.
- Embodiments relate to depositing a layer of antimicrobial material such as silver or a silver compound on a permeable substrate using atomic layer deposition (ALD).
- a deposition device includes one or more injectors that inject source precursor, reactant precursor, purge gas or a combination thereof onto the permeable substrate as the permeable substrate passes between the injectors. Part of the gas injected by an injector penetrates the permeable substrate and is discharged by the other injector. The remaining gas injected by the injector moves in parallel to the surface of the permeable substrate and is discharged via an exhaust portion formed on the same injector. While penetrating the substrate or moving in parallel to the surface, the source precursor or the reactant precursor becomes absorbed on the substrate or react with precursor already present on the substrate to deposit the antimicrobial material on the substrate.
- FIG. 1 is a perspective view of a deposition device 100 , according to one embodiment.
- the deposition device 100 may include, among other components, an upper reactor 130 A and a lower reactor 130 B.
- a permeable substrate 120 moves from the left to right (as indicated by arrow 114 ) and passes between the upper and lower reactors 130 A, 130 B, depositing the permeable substrate 120 with a layer 140 of material.
- the entire deposition device 100 may be enclosed in a vacuum or in a pressurized vessel.
- the deposition device 100 is illustrated as depositing material on the substrate 120 as the substrate moves horizontally, the deposition device 100 may be oriented so that the layer 140 is deposited as the substrate 120 moves vertically or in a different direction.
- the upper reactor 130 A is connected to pipes 142 A, 146 A, 148 A supplying precursor, purge gas and a combination thereof into the upper reactor 130 A. Exhaust pipes 152 A and 154 A are also connected to the upper reactor 130 A to discharge excess precursor and purge gas from the interior of the upper reactor 130 A.
- the upper reactor 130 A has its lower surface facing the substrate 120 .
- the lower reactor 130 B is also connected to pipes 142 B, 146 B, 148 B to receive precursor, purge gas and a combination thereof. Exhaust pipes (e.g., pipe 154 B) are also connected to the lower reactor 130 B to discharge excess precursor and purge gas from the interior of the lower reactor 130 B.
- the lower reactor 130 B has its upper surface facing the substrate 120 .
- FIG. 2 is a cross sectional view of the deposition device 100 taken along line A-B of FIG. 1 , according to one embodiment.
- the upper reactor 130 A may include, among other components, a source injector 202 and a reactant injector 204 .
- the source injector 202 is connected to the pipe 142 A to receive the source precursor (in combination with carrier gas such as Argon) and the reactant injector 204 is connected to the pipe 148 A to receive gas for generating desired reactant precursor (in combination with carrier gas such as Argon).
- the carrier gas may be injected via a separate pipe (e.g., pipe 146 A) or via the pipes that supply the source or gas for generating the reactant precursor.
- the multiple reactors can be arranged in a different sequence. For example, a reactant injector 204 may be placed to the left of a source injector 202 assuming that the substrate 280 moves from the left to the right.
- Part of the excess radicals (generated by the reactant injector 204 ) pass through a constriction zone 264 and are discharged via an exhaust portion 266 .
- the exhaust portion 266 is connected to the pipe 154 B.
- the remaining excess radicals penetrate the substrate 120 , and are discharged via an exhaust portion formed in the injector 208 .
- the source precursor and the reactant precursor flow perpendicular to the surface of the substrate 120 as well as in parallel to the surface of the substrate 120 . Therefore, a layer of conformal material is deposited on the flat surface as well as the pores or holes in the substrate 120 . Hence, the material is deposited more evenly and completely on the substrate 120 .
- the distance H between the substrate 120 and the upper/lower reactor 130 A, 130 B is maintained at a low value.
- the distance H is less than 1 mm, and more preferably less than hundreds of ⁇ ms.
- silver compounds such as Ag X Al 1-X , Ag X Al 1-X O, Ag X Si 1-X , Ag X Si 1-X O, Ag X Ni 1-X , Ag X Ni 1-X O, Ag X Ti 1-X , or Ag X Ti 1-X O may be deposited on the permeable substrate 120 .
- TMA trimethylaluminum
- TEMATi tetraethylmethylaminotitanium
- H* radicals hydrogen-containing precursors such as NH 3 , CH 4 , B 2 H 6 or reducing agents such as CO may be used as reactant precursor.
- FIG. 3C is a cross sectional diagram of the substrate 120 deposited with a diffusion barrier 330 on the bumps 324 , according to one embodiment.
- the bumps 324 may be deposited with the diffusion barrier 330 to prevent active substances in the environment from reacting with silver or a silver compound and degrading the antimicrobial properties of the silver or the silver compound.
- material such as SiO 2 , Al 2 O 3 and TiO 2 may be used as material for the diffusion barrier.
- the thickness of the diffusion barrier 330 may be in the range of 5 to 10 nm.
- FIG. 4 is a flowchart illustrating the processes of manufacturing a permeable substrate deposited with silver or silver compound, according to one embodiment.
- the intermediate layer 310 is deposited 406 on the permeable substrate 120 by using ALD or other deposition methods.
- a layer 320 of silver is deposited 410 on the intermediate layer 310 using ALD.
- the deposition device 100 of FIGS. 1 and 2 may be used.
- the self-agglomeration of silver or the silver compound is induced 414 by subjecting the permeable substrate 120 to processes such as heat-treatment or radical annealing. As a result, bumps 324 are formed on the intermediate layer 310 .
- the diffusion barrier layer 330 is then deposited with a diffusion barrier 330 to protect the agglomerated silver or the silver compound against external influences.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/535,155 US20130022658A1 (en) | 2011-07-23 | 2012-06-27 | Depositing material with antimicrobial properties on permeable substrate using atomic layer deposition |
KR1020120078626A KR101529985B1 (ko) | 2011-07-23 | 2012-07-19 | 원자층 증착을 이용한 투과성 기판상의 항균 특성 물질의 증착 |
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US13/535,155 US20130022658A1 (en) | 2011-07-23 | 2012-06-27 | Depositing material with antimicrobial properties on permeable substrate using atomic layer deposition |
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US13/536,646 Expired - Fee Related US8617652B2 (en) | 2011-07-23 | 2012-06-28 | Depositing material on fibrous textiles using atomic layer deposition for increasing rigidity and strength |
US14/077,747 Abandoned US20140073212A1 (en) | 2011-07-23 | 2013-11-12 | Textile Including Fibers Deposited with Material Using Atomic Layer Deposition for Increased Rigidity and Strength |
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US13/536,646 Expired - Fee Related US8617652B2 (en) | 2011-07-23 | 2012-06-28 | Depositing material on fibrous textiles using atomic layer deposition for increasing rigidity and strength |
US14/077,747 Abandoned US20140073212A1 (en) | 2011-07-23 | 2013-11-12 | Textile Including Fibers Deposited with Material Using Atomic Layer Deposition for Increased Rigidity and Strength |
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US (3) | US20130022658A1 (zh) |
JP (1) | JP2014521832A (zh) |
KR (2) | KR20140048990A (zh) |
CN (1) | CN103890228A (zh) |
TW (1) | TW201311964A (zh) |
WO (1) | WO2013015943A1 (zh) |
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US11846021B2 (en) | 2020-09-30 | 2023-12-19 | Uchicago Argonne, Llc | Antimicrobial coatings |
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WO2014200815A1 (en) * | 2013-06-14 | 2014-12-18 | Veeco Ald Inc. | Performing atomic layer deposition on large substrate using scanning reactors |
WO2018031997A1 (en) * | 2016-08-12 | 2018-02-15 | Wisconsin Alumni Research Foundation | Methods and systems for transmission and detection of free radicals |
US11592394B2 (en) | 2016-08-12 | 2023-02-28 | Wisconsin Alumni Research Foundation | Methods and systems for transmission and detection of free radicals |
EP3747480A1 (en) * | 2019-06-06 | 2020-12-09 | Picosun Oy | Manufacturing of coated items |
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CN111254413A (zh) * | 2020-04-01 | 2020-06-09 | 江苏迈纳德微纳技术有限公司 | 一种原子层沉积技术制备银薄膜的方法 |
US11846021B2 (en) | 2020-09-30 | 2023-12-19 | Uchicago Argonne, Llc | Antimicrobial coatings |
EP4029969A1 (en) * | 2021-01-13 | 2022-07-20 | Saule Spolka Akcyjna | A substrate with a biocidal coating and a method for forming a biocidal coating on a substrate |
Also Published As
Publication number | Publication date |
---|---|
US20130023172A1 (en) | 2013-01-24 |
WO2013015943A1 (en) | 2013-01-31 |
JP2014521832A (ja) | 2014-08-28 |
KR20130012054A (ko) | 2013-01-31 |
US20140073212A1 (en) | 2014-03-13 |
CN103890228A (zh) | 2014-06-25 |
KR101529985B1 (ko) | 2015-06-19 |
TW201311964A (zh) | 2013-03-16 |
KR20140048990A (ko) | 2014-04-24 |
US8617652B2 (en) | 2013-12-31 |
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