Classifications

• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C3/00—Glass compositions
  • C03C3/04—Glass compositions containing silica
  • C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
  • C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
  • C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K6/00—Preparations for dentistry
  • A61K6/70—Preparations for dentistry comprising inorganic additives
  • A61K6/78—Pigments
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K6/00—Preparations for dentistry
  • A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
  • A61K6/831—Preparations for artificial teeth, for filling teeth or for capping teeth comprising non-metallic elements or compounds thereof, e.g. carbon
  • A61K6/836—Glass
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C4/00—Compositions for glass with special properties
  • C03C4/0007—Compositions for glass with special properties for biologically-compatible glass
  • C03C4/0021—Compositions for glass with special properties for biologically-compatible glass for dental use
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
  • C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
  • C03C8/14—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions

Definitions

• the present invention relates to a color adapting composition used for coloring and color adapting ceramic crown porcelain such as dental restorations and prosthetics, and aluminosilicate glass appropriate for using in a color adapting composition.
• Crown restorations providing aesthetics similar to natural teeth include metal ceramic dental restorations and all ceramic dental restorations, both of which are formed with dental porcelain.
• these dental restorations are formed, techniques are used for expressing white bands, and stains around cervical portions and proximal surfaces, hair lines, enamel cracks and the like on natural teeth to mimic natural teeth.
• color-adapting compositions used in ceramic crown porcelain hereinafter sometimes referred to as “porcelain stain”.
• Porcelain stains comprise matrix glass and inorganic pigments for coloring.
• techniques for coloring crown restorations to mimic natural teeth include an internal stain technique in which a porcelain stain is used between porcelain portions and an external stain technique in which a porcelain stain is used on the outermost surface of a porcelain portion.
• ceramic crown restorations are formed with various materials such as castable ceramics for a casting process, pressable ceramics for a heat pressing process, CAD/CAM blocks applicable for a CAD/CAM system and the like, and the aesthetic is enhanced by applying a porcelain stain on the surfaces of those crown restorations
• a porcelain stain having an appropriately selected color is placed on a glass plate or a stain palette.
• Porcelain stains are provided in a form of paste or powder. Therefore, when a porcelain stain is in a form of paste, an appropriate amount of the paste itself is placed on a glass plate or a stain palette, and when a porcelain stain is a form of powder, an appropriate amount of powder is placed on a glass plate or a stain palette and, then, an exclusive liquid is added to knead them into a paste form.
• Desired colors may be obtained by blending porcelain stains having different colors at arbitrary ratios.
• a thinning liquid may be appropriately added and kneaded.
• the color adapted porcelain stain paste is applied to crown restorations of interest with a brush and the like.
• the restorations applied with the paste are air-sintered in an optimized sintering schedule by using a porcelain furnace for a dental technology.
• sintering coloring components, which are contained in the porcelain stains, fuse with the crown restorations.
• porcelain stains are properly used for metal ceramic crown restorations and all ceramic crown restorations and, they are called as an internal stain or an external stain depending on parts to be applied.
• Japanese patent No. 4006230 discloses a stain powder and a glazing powder for coloring or glazing full ceramic crowns, but these powders are limited to be used in diopside glass ceramics having a linear thermal expansion coefficient of 4-6 ⁇ 10 ⁇ 6 K ⁇ 1 .
• Japanese Patent No. 2847084 discloses a low-temperature sintering stain material (porcelain stain) which contains phosphate glass as a main component, but its composition is limited as 30-80% by weight of P 2 O 3 and 1-20% by weight of Al 2 O 3 .
• Patent Document 1 Japanese Patent No. 4006230
• Patent Document 2 Japanese Patent No. 2847084
• the object of the present invention is to provide thermally- and chemically-stable porcelain stain which is widely applicable as an internal stain and an external stain for metal ceramic crown restorations and all ceramic crown restorations.
• the present invention provides a system capable of producing porcelain stain which exhibits a linear thermal expansion coefficient and a sintering temperature appropriate for ceramic crown porcelain containing conventional colored glass by using matrix glass having a composition in one system.
• the present invention provides aluminosilicate glass containing the following components:
• the present invention provides matrix glass which is a blend of two or more kinds of aluminosilicate glasses for manufacturing porcelain stains, wherein each of the two or more kinds of aluminosilicate glasses is the above mentioned aluminosilicate glass.
• the matrix glass according to the present invention may be used to producing porcelain glass having a sintering temperature of 780-860° C. and a linear thermal expansion coefficient of 6.0 ⁇ 10 ⁇ 6 K ⁇ 1 -9.0 ⁇ 10 ⁇ 6 K ⁇ 1 in a range of 25-500° C.
• a difference in sintering temperatures between the two or more kinds of aluminosilicate glasses constituting the matrix glass according to the present invention is 40° C. or more.
• the porcelain stain according to the present invention is characterized in that its linear thermal expansion coefficient in a range of 25-500° C. is 6.0 ⁇ 10 ⁇ 6 K ⁇ 1 -9.0 ⁇ 10 ⁇ 6 K ⁇ 1 .
• linear thermal expansion coefficient in a range of 25-500° C. for the porcelain stain according to the present invention is adjusted to 6.0 ⁇ 10 ⁇ 6 K ⁇ 1 -9.0 ⁇ 10 ⁇ 6 K ⁇ 1 , a stress caused by a difference in linear thermal expansion coefficients from a variety of restorations constituting basements may be reduced to prevent peeling from applied surfaces, cracking, breaking and the like, regardless of that linear thermal expansion coefficients in a range of 25-500° C. for all ceramic crown restorations and metal ceramic crown restorations constituting a basement is 6.7 ⁇ 10 ⁇ 6 K ⁇ 1 -13.0 ⁇ 10 ⁇ 6 K ⁇ 1 .
• two or more kinds of aluminosilicate glasses having sintering temperatures different from each other by 40° C. are blended to adjust a sintering temperature of the final porcelain stain to suitable temperatures for a basement crown porcelain regardless of a kind of colored glass.
• a porcelain stain having a desired color can be provided, which can be used in one sintering schedule.
• a porcelain stain having a sintering temperature of 780-860° C. may be easily produced, even when a colored glass having a sintering temperature over 900° C. is used.
• an inorganic pigment used for coloring pottery is directly added or a colored glass obtained by previously dispersing inorganic pigments in glass is added.
• a porcelain stain may be provided, which has good application properties and shows high stability in fluorescence properties and colors of coloring materials, and which allows making ceramic crown restorations aesthetically closer to natural teeth.
• the maximum particle size of the colored glass is adjusted to 22 ⁇ m or smaller.
• a matrix glass having an average particle size of about 5 ⁇ m is used.
• finely-ground powder is used in a paste-like form, it can be applied very thinly.
• the porcelain stain according to the present invention may be widely applied to from metal ceramic crown porcelain having higher linear thermal expansion coefficients to alumina core crown porcelain having lower linear thermal expansion coefficients.
• the porcelain stain according to the present invention is not limited by the linear thermal expansion coefficient of a variety of dental porcelain for basements, and may be applied and sintered without generating peeling or breaking to favorably produce aesthetically excellent crown restorations
• the sintering temperature of the porcelain stain according to the present invention can be adjusted to temperatures lower than sintering temperatures of a variety of dental porcelains, a coloring process can be carried out at low temperatures at which basement restorations never deform.
• the porcelain stain according to the present invention comprises an aluminosilicate glass as a main component, development of fluorescent materials and color stability of coloring materials are good and it has excellent properties for development of a color of a crown after sintering.
• the porcelain stain according to the present invention may be used without any problem even when a content of colored glass is increased in order to heighten a pigment concentration and it is capable of exhibiting various colors.
• the porcelain stain according to the present invention is produced by making a paste with finely-ground powder, it is adaptable with any basements for metal ceramic and all ceramic crown restorations and can be fused in a thin layer.
• the SiO 2 content is 55.0-75.0% by weight, preferably 60.0-70.0% by weight.
• the sintering temperature becomes higher and when it is less than 55% by weight, although the sintering temperature becomes lower, the chemical solubility becomes worse.
• the B 2 O 3 content is 5.0-20.0% by weight, preferably 10.0-20.0% by weight.
• it is more than 20% by weight, it deviates from a compositional range of the glass formation causing instability, and the chemical solubility becomes worse.
• it is less than 5% by weight, the sintering temperature becomes higher.
• the Al 2 O 3 content is 5.0-15.0% by weight, preferably 5.0-10.0% by weight.
• the sintering temperature becomes higher and the fusing properties with basements become worse.
• the Li 2 O content is 0.1-1.5% by weight, preferably 0.5-1.0% by weight.
• the effect of lowering a melting point is enhanced, but the obtained glass is unstable.
• the Na 2 O content is 3.0-8.0% by weight, preferably 4.0-7.0% by weight.
• the chemical solubility becomes worse and the thermal expansion coefficient increases.
• the K 2 O content is 3.0-8.0% by weight, preferably 4.0-7.0% by weight.
• the chemical solubility becomes worse and the thermal expansion coefficient increases.
• the total content of Na 2 O and K 2 O is 9.0-14.0% by weight.
• the chemical solubility becomes worse and the thermal expansion coefficient increases.
• the CaO content is 1.0-5.0% by weight, preferably 1.5-3.0% by weight. It is added as carbonate together with Na 2 O and K 2 O to glass raw materials to assist melting. Further, it is used together with MgO to enhance the chemical solubility.
• the MgO content is 0.1-1.0% by weight, preferably 0.2-0.8% by weight. It is added as carbonate together with Na 2 O and K 2 O to glass raw materials to assist melting. Further, it is used together with CaO to enhance the chemical solubility.
• the Sb 2 O 3 content is 0.1-1.0% by weight, preferably 0.2-0.8% by weight. It is added to glass in a small amount to assist melting.
• a variety of metal oxides may be added to the aluminosilicate glass other than the above mentioned essential components as far as the linear thermal expansion coefficient in a range of 25° C.-500° C. is maintained to be 6.0 ⁇ 10 ⁇ 6 K ⁇ 1 -9.0 ⁇ 10 ⁇ 6 K ⁇ 1 .
• raw materials for the aluminosilicate glass according to the present invention widely and generally used ceramic raw materials may be used.
• Raw materials are not specifically limited as far as they are the above respective oxides themselves and/or substances which will be converted into the above respective oxides by heating in air. Amounts of respective raw materials are determined by previously calculating glass compositions to be obtained and then they are mixed. In addition, methods for mixing raw materials are not specifically limited but it is preferred that those raw materials are uniformly dispersed.
• Glass is formed by fusing the mixed raw materials at least 1200° C. or higher.
• a method for fusing is not specifically limited as far as the mixed raw materials entirely melt to uniformly become amorphous without causing sublimation of components and the like.
• a method for cooling melts is not specifically limited, for example, quenching in water and the like may be carried out.
• the glass lumps thus obtained is dried and ground to form glass frit.
• a method for grinding glass lumps is not specifically limited and a method of classifying into a desired ground particle size.
• the porcelain stain according to the present invention contains two or more kinds of the above aluminosilicate glass having different sintering temperatures and a coloring material.
• a frit of a colored glass obtained by directly adding coloring inorganic pigments in a glass frit of aluminosilicate glass or by previously dispersing inorganic pigments in glass may be added as coloring material to develop a variety of colors.
• Colored glass may be produced by mixing 1-90% by weight of finely-ground pigments and 99-1% by weight of glass frit, by heat-melting the mixture at 1200-1300° C. for about 2 hours to vitrify and by finely grinding the vitrify mixture.
• the glass frit used for producing colored glass may be obtained by similar processes for the aluminosilicate glass according to the present invention, and may be those having different compositions from the aluminosilicate glass according to the present invention. There is no limitation for their linear thermal expansion coefficients and sintering temperatures.
• Inorganic pigments for coloring pottery are preferably used as pigments used in colored glass, for example, oxides having a Mn—Al composition and a Ca—Sn—Si—Cr composition (pink), a Ti—Cr—Sb composition, a Sn—Al—V composition and a Sn—Si—Al—Ti—V composition (yellow), a Ti—Sb—Si—Cr—Al composition and a Zn—Cr—Fe—Al composition (orange), a Ti—Cr—W composition and a Zn—Fe—Cr—Si—Al—V composition (brown), a Co—Al composition and a Co—Al—Zn composition (blue), a Co—Mn—Cr—Fe composition, a Co—Mn—Cr composition and a Co—Fe—Al—Si composition(black), compositions of TiO 2 and ZrSiO 4 (white) may be used.
• a ground colored glass may be mixed at 10.0-80.0% by weight with respect to 100% by weight of the porcelain stain in order to obtain a desired color.
• At least one of colored glasses or fluorescent materials having an average particle size of 1-5 ⁇ m is added and more preferable that both colored glasses and fluorescent materials.
• a porcelain stain having a sintering temperature of 780-860° C. and a linear thermal expansion coefficient of 6.0 ⁇ 10 ⁇ 6 K ⁇ 1 -9.0 ⁇ 10 ⁇ 6 K ⁇ 1 in a range of 25-500° C. may be manufactured regardless of a linear thermal expansion coefficient and a sintering temperature of a colored glass used in the porcelain stain.
• the average particle size of aluminosilicate glass used in the porcelain stain according to the present invention is preferably 3-8 ⁇ m, more preferably 4-6 ⁇ m.
• the porcelain stain according to the present invention as an internal stain or an external stain to all ceramic crown restorations formed by ordinary methods or metal ceramic crown restorations restored by using an alumina core or a zircornia core and by sintering it, it becomes possible to express white bands, stains around cervical portions and proximal surfaces, hair lines, enamel cracks and the like on natural teeth.
• Each of the porcelain stains in Examples and Comparative Examples was kneaded with distilled water and the kneaded material was filled into a button-shaped silicone mold (3 mm ⁇ 10 mm diameter). Then, the button-like mold was vibrated with a ultrasonic vibrator Ceramosonic Condenser (manufactured by Shofu Inc.), a building-up spatula or the like to percolate water from the kneaded material in a wet state in order to increase the powder tap density (condensation), and the percolated water was absorbed with tissue paper and the like. A molded form was obtained by repeating condensation and absorption.
• the obtained molded form was removed form the silicone mold and it was air-sintered in an electrical vacuum furnace for porcelain Single Mat (manufactured by Shofu Inc.) to evaluate the sintering temperature of the respective stains.
• the term “sintering temperature” means a temperature at which the surface of the molded form becomes smooth and glossy, that is, a self-glazing state. More specifically, the above molded form is placed in a furnace previously heated at 600° C. and it is air-sintered by raising a temperature from 600° C. to an appropriate peak temperature at a heating rate of 50° C./min. At a time when a temperature reaches to the peak temperature, it is rapidly cooled at room temperature and its sintered state is observed. When the surface is in a biscuit-like rough state, and sharp edges of the molded form remain, it is air-sintered again at a raised temperature by 10° C. The sintered state is observed.
• the sintering schedule temperature at which the sintered material becomes uniformly translucent and the surface becomes slightly glossy is defined as a sintering temperature.
• the obtained molded form was removed from the silicone mold and it was air-sintered twice in an electrical vacuum furnace for porcelain Single Mat (manufactured by Shofu Inc.). In either of the first and the second sintering, it was raised to approximately the final sintering temperature determined for the respective compositions by using the above mentioned method for evaluating sintering temperatures.
• a specimen prepared by cutting the both ends of the twice sintered material to form parallel surfaces and shaped into a size of 20 ⁇ 5 ⁇ 5 mm was used as a test sample and its linear thermal expansion coefficient in a range of 25-500° C. was measured with a thermal dilatometer TMA8140C (manufactured by Rigaku Corporation).
• Each of the porcelain stains in Examples and Comparative Examples was converted into a paste by adding an exclusive liquid to endow powder with an application property.
• the obtained paste was applied on a dental restoration formed by using various dental porcelains and they were sintered.
• a single crown formed by building up a dental porcelain for metal bonding which has a linear thermal expansion coefficient of 13.0 ⁇ 10 ⁇ 6 K ⁇ 1 (manufactured by Shofu Inc.) on a metal core a single crown formed by building up a dental porcelain for alumina copings which has a linear thermal expansion coefficient of 6.7 ⁇ 10 ⁇ 6 K ⁇ 1 (manufactured by Shofu Inc.) on an alumina core (manufactured by Nobel Biocare) and a single crown formed by building up a dental porcelain for zircornia copings which has a linear thermal expansion coefficient of 9.4 ⁇ 10 ⁇ 6 K ⁇ 1 (manufactured by Shofu Inc.) on a zirconia core (manufactured by Nobel Biocare).
• Single crowns were formed by sintering at 940° C. regarding the dental porcelain for metal bond and at 920° C. regarding the dental porcelains for alumina copings and zirconia copings.
• the sintering temperature for the porcelain stain was adjusted to 850° C.
• the above paste was applied on each of single crowns and they were placed in an electrical vacuum furnace for porcelain Single Mat (manufactured by Shofu Inc.), which was previously heated at 600° C. Then, they were air-sintered by raising a temperature from 600° C. to a peak temperature of 850° C. at a heating rate of 50° C./min. At a time when a temperature reaches to the peak temperature, it is rapidly removed from the furnace to cool at room temperature.
• Specimens were prepared by pressing the respective porcelain stains in Examples and Comparative Examples into a special holder with a pressing machine (at a pressure of 20 tons) and quantitative analysis was performed on a fluorescent X-ray analyzer ZSX100 e (manufactured by Rigaku Corporation).
• composition ratios of oxides were calculated based on the obtained elemental analysis values.
• the obtained molded forms were removed from the silicone mold and it was air-sintered in an electrical vacuum furnace for porcelain Single Mat (manufactured by Shofu Inc.) to prepare 10 samples. Both surfaces for these samples were ground to form planes followed by air-sintering again.
• Glasses 1-5 in Examples 1-5 have sintering temperatures and linear thermal expansion coefficients within respective desired ranges.
• Glasses 6-8 in Comparative Examples 1-3 did not satisfy both sintering temperature and linear thermal expansion coefficient.
• the glasses of Examples 1-5 could fuse well but the Glasses 7 and 8 could not fuse well because their linear thermal expansion coefficients were high.
• the porcelain stains 1-6 having compositions shown in Table 4 were manufactured by blending the Glass 1 (Example 1) having a sintering temperature of 840° C., the Glass 5 (Example 5) having a sintering temperature of 780° C. and the colored glass shown in Table 3.
• the porcelain stains 7-8 having compositions shown in Table 4 were manufactured by blending the Glass 6 having a sintering temperature of 880° C. (Comparative Example 1) and the colored glass shown in Table 3.
• the colored glass having a sintering temperature greatly deviating from the desired range (the sintering temperature: 900-1000° C.) was used, by blending the Glass 1 and Glass 5 according to the present invention, a porcelain stain having a desired sintering temperature (780-860° C.) and a desired linear thermal expansion coefficient in a range of 25-500° C. (6.0 ⁇ 10 ⁇ 6 K ⁇ 1 -9.0 ⁇ 10 ⁇ 6 K ⁇ 1 ) could be manufactured. Further, its fusing property was also good.
• a porcelain stain may be manufactured which is capable of being sintered at temperatures lower than the sintering temperature of a dental porcelain to be used for a basement and capable of being blended with various colored glasses.
• the linear thermal expansion coefficient is adjusted to be low, it can be used as internal stains and external stains for metal ceramic crown restorations and all ceramic crown restorations.
• a porcelain stain has good application properties and high adaptability with a basement.

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• Chemical & Material Sciences (AREA)
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• 2008
  • 2008-03-05 JP JP2008054992A patent/JP5072657B2/ja active Active
• 2009
  • 2009-02-19 DE DE102009009706.6A patent/DE102009009706B4/de active Active
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