TWI658970B - 積層剝離容器及其製法 - Google Patents

積層剝離容器及其製法 Download PDF

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TWI658970B
TWI658970B TW107127452A TW107127452A TWI658970B TW I658970 B TWI658970 B TW I658970B TW 107127452 A TW107127452 A TW 107127452A TW 107127452 A TW107127452 A TW 107127452A TW I658970 B TWI658970 B TW I658970B
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container
outer layer
mold
air introduction
inner layer
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TW202007602A (zh
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陳佳慶
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臺三榮實業有限公司
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Priority to CN201910666297.8A priority patent/CN110817053B/zh
Priority to US16/528,085 priority patent/US10882240B2/en
Publication of TW202007602A publication Critical patent/TW202007602A/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D83/00Containers or packages with special means for dispensing contents
    • B65D83/0055Containers or packages provided with a flexible bag or a deformable membrane or diaphragm for expelling the contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D23/00Details of bottles or jars not otherwise provided for
    • B65D23/02Linings or internal coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/22Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor using multilayered preforms or parisons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • B29C49/50Moulds having cutting or deflashing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0207Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features
    • B65D1/0215Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features multilayered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0223Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
    • B65D1/0261Bottom construction
    • B65D1/0284Bottom construction having a discontinuous contact surface, e.g. discrete feet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/14Linings or internal coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • B29C49/50Moulds having cutting or deflashing means
    • B29C2049/503Moulds having cutting or deflashing means being independently movable during the mould closing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/58Blowing means
    • B29C2049/5893Mounting, exchanging or centering blowing means
    • B29C2049/5896Centering means therefore
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/079Auxiliary parts or inserts
    • B29C2949/08Preforms made of several individual parts, e.g. by welding or gluing parts together
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3086Interaction between two or more components, e.g. type of or lack of bonding
    • B29C2949/3094Interaction between two or more components, e.g. type of or lack of bonding preform having at least partially loose components, e.g. at least partially loose layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • B29L2009/001Layered products the layers being loose
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7158Bottles

Abstract

本發明係關於一種積層剝離容器及其製法,其包含有一外層及一內層,該內層用以容置一內容物,並可隨著內容物的減少相對外層剝離收縮,所述外層底面接縫處(Parting Line)設置有一貫穿外層底面的空氣導入縫,而藉此構成一種結構簡單且製造方便的積層剝離容器者。

Description

積層剝離容器及其製法
本發明係關於一種積層剝離容器及其製法,尤指一種易於製造的積層剝離容器者。
現有的積層剝離容器主要包含有一外層與可與外層剝離的內層,如台灣公告第I570029號發明專利案或台灣公告第I602683號發明專利案等,然而該等前案之結構複雜,製造工序麻煩,因此,現有積層剝離容器整體製造成本高,實有進一步改良的必要。
另外,台灣公告第504451號發明專利案(以下簡稱為參考案)揭示有一附有壓力等化開口容器的製造方法及容器,其包含有一外容器及一內袋,於外容器底面形成有一等化開口,其製造方法係自一吹出模開放半組間共擠出一共軸之初模,將適量原料擠出,使外容器與縫部份接觸之原料熔合,形成內袋之管被夾住,再沿軸向在外容器壁部份間固定並熔合,使內袋受壓力作用,而形成等化開口。
然而,此等如參考案的製造方法,需於外容器及內依吹製成形後,施予外容器一壓力方能擠出形成等化開口,在製造時工序較為繁複,另外,因參考案在成型時,內袋係被外容器所夾住,因此,如參考案圖7所示者,在施予壓力擠出等化開口後,內袋仍有一部份貼附於等化開口的一側面上,如此將使等化開口的面積縮小,降低空氣經等化開口進入外容器的效果。
因此,本發明人有鑑於現有積層剝離容器結構與製造方法上的問題與缺失,特經過不斷的試驗與研究,終於發展出一種可改進現有缺失之本發明。
本發明的主要目的,在於提供一種積層剝離容器及其製法,其可簡化積層剝離容器的製造工序,以達到節省整體製造成本之目的者。
為達上述目的,本發明提供一種積層剝離容器,,具有內層及外層,該內層用以容置一內容物,並可隨著內容物的減少相對外層剝離收縮,其特徵在於:所述外層底面接縫處(Parting Line)設置有一貫穿外層底面的空氣導入縫,該空氣導入縫係呈下寬上窄截面開口。
本發明另提供一種積層剝離容器的製造方法,其包含有下列步驟:提供一熔融管狀積層結構,該積層結構包含有一外層及一內層;將熔融管狀積層結構置入於一容器模具中,該容器模具係由兩可相對開合的模座所組成,於其中一模座的底部設置有一可相對該模座移動的刀具;使兩模座相靠近移動而蓋合,於兩模座蓋合時,利用兩模座的底面抵壓熔融管狀積層結構,使熔融管狀積層結構的近底端處收縮靠合,使其熔融管狀積層結構的外層與內層於收縮處形成一封閉面;將一吹嘴置入於熔融管狀積層結構頂端,並將空氣吹入於熔融管狀積層結構中,使熔融管狀積層結構依容器模具之形狀成型為具特定形狀容器;向上移動刀具,以利用該刀具將容器底端的廢料同時切除,並同時於外層底面切割出一道呈三角形截面開口的空氣導入縫;以及開啟模具,取出容器,以完成積層剝離容器的製作。
藉由上述的技術手段,本發明可適當地簡化積層剝離容器的結構與製法,以達到節省積層剝離容器整體生產成本之效果者。
10,10A,10B‧‧‧外層
12,12A,12B‧‧‧空氣導入縫
14‧‧‧定位凸部
20‧‧‧內層
22‧‧‧定位凹槽
30‧‧‧熔融管狀積層結構
40‧‧‧模座
42‧‧‧刀具
50‧‧‧吹嘴
圖1係本發明積層剝離容器第一實施例之局部立體剖面圖.。
圖2係本發明積層剝離容器第二實施例之局部立體剖面圖。
圖3係本發明積層剝離容器第二實施例之側視剖面圖.。
圖4係本發明積層剝離容器第二實施例之底視圖。
圖5係本發明操作實施例之底視圖。
圖6至圖9係本發明製造方法之剖面示意圖。
圖10係本發明製造方法移動刀具以切割空氣導入縫之側視剖面圖。
圖11係本發明第三實施例之局部放大剖面圖。
圖12係本發明第四實施例之局部放大剖面圖。
本發明係關於一種積層剝離容器及其製法,請配合參看圖1,由圖中可看到,本發明的積層剝離容器主要包含有一外層10及一內層20,該內層20係設置於外層10內,於其中可用以容置一凝膠、液狀或膏狀等之內容物,且可隨內容物的減少而使內層20從外層10剝離收縮,又於外層10底面於其接縫處(Parting Line)設置有一貫穿外層10底面的空氣導入縫12,其中該空氣導入縫係呈一下寬上窄的截面開口,藉由該空氣導入縫12的設置,當內容物由容器被排出時,會造成外層10與內層20間的壓力不平衡,此時,可經由空氣導入縫12將容器外部的空氣導入於外層10與內層20之間,來提供容器壓力的補償作用,以幫助內層20由外層10剝離收縮,而使內容物可順利被排出容器。
另請配合參看圖2至圖4,又於外層10底部凸設有兩定位凸部14,而於內層20底面則相對凹設有兩可分別被夾制於外層10定位凸部14內的定位凹槽22,藉由外層10定位凸部14對內層20的定位凹槽22的夾制效果,請配合參看圖4,可用以限制內層20相對外層10剝離收縮的方向,如此可令內層20在相對外層10剝離時有較為規則的收縮變形,使內容物能被充份地由容器中擠出,以避免因內層20的不規則變形而殘留過多的內容物於容器中,造成浪費,較佳地,該兩定位凸部14與定位凹槽22的位置係分別位於空氣導入縫12的兩端,如此將可將內層20剝離收縮的方向控制於與空氣導入縫12的切割面相垂直的方向。
另外,本發明的該空氣導入縫12可呈三角形截面開口,如圖8所示者,亦外層10A,10B的空氣導入縫12A,12B亦可如圖11所示,係呈半圓形截面,或如圖12所示,係呈多角形截面。
請再配合參看圖6至圖10,本發明積層剝離容器的製造方法主要包含有下列步驟:
提供一熔融管狀積層結構30,該積層結構30包含有一外層10及一內層20。
將熔融管狀積層結構30置入於一容器模具中,該容器模具係由兩可相對開合的模座40所組成,於其中一模座40的底部設置有一可相對該模座40上下移動的刀具42,另外,於兩模座40的內側底面可分別凹設有一凹槽402。
使兩模座40相靠近移動而蓋合,於兩模座40蓋合時,利用兩模座40的底面抵壓熔融管狀積層結構30,使管狀積層結構30的近底端處收縮靠合而形成一接縫處(Parting Line),使其管狀積層結構30的外層10與內層20於收縮處形成一封閉面。
將一吹嘴50由熔融管狀積層結構30頂端開口置入於熔融管狀積層結構30內,並將空氣吹入於熔融管狀積層結構30中,使熔融管狀積層結構30膨脹並依容器模具之形狀成型為具特定形狀容器,其中可藉由控制兩模座40的內側底面凹槽402的寬度,而使容器於吹製成型時,於外層10形成有可恰夾內層20底面所形成定位凹槽22的定位凸部14。
向上移動刀具42,以利用該刀具42將容器底端的廢料切除,並同時於外層10底面接縫處(Parting Line)切割出一道呈三角形截面開口空氣導入縫12,且內層20並未為外層10於空氣導入縫12處所夾住,可提高空氣導入縫12整體的面積,以提昇氣經由空氣導入縫12進入內層20與外層10間的效果。
開啟模具,取出容器,以完成積層剝離容器的製作。
藉由上述的製法,可於刀具42切除廢料時同時於外層10底面形成空氣導入縫12,可大幅簡化積層剝離容器的製作工序,以藉此達到降低積層剝離容器整體製造成本之效果者。

Claims (7)

  1. 一種積層剝離容器,具有內層及外層,該內層用以容置一內容物,並可隨著內容物的減少相對外層剝離收縮,其特徵在於:所述外層底面接縫處設置有一貫穿外層底面的空氣導入縫,該空氣導入縫係呈下寬上窄的截面開口,且該內層並未為該外層於該空氣導入縫處所夾住。
  2. 如請求項1所述之積層剝離容器,其中該貫穿外層底面的空氣導入縫的兩端分別設有兩定位凸部,相對於內層底面則凹設有兩可分別被夾制於外層定位凸部的定位凹槽。
  3. 如請求項1或2所述之積層剝離容器,其中該空氣導入縫係呈三角形截面開口。
  4. 如請求項1或2所述之積層剝離容器,其中該空氣導入縫係呈半圓形截面開口。
  5. 如請求項1或2所述之積層剝離容器,其中該空氣導入縫係呈多角形截面開口。
  6. 一種積層剝離容器的製造方法,其包含有下列步驟:提供一熔融管狀積層結構,該積層結構包含有一外層及一內層;將熔融管狀積層結構置入於一容器模具中,該容器模具係由兩可相對開合的模座所組成,於其中一模座的底部設置有一可相對該模座移動的刀具;使兩模座相靠近移動而蓋合,於兩模座蓋合時,利用兩模座的底面抵壓熔融管狀積層結構,使熔融管狀積層結構的近底端處收縮靠合,使其熔融管狀積層結構的外層與內層於收縮處形成一封閉面;將一吹嘴置入於熔融管狀積層結構頂端,並將空氣吹入於熔融管狀積層結構中,使熔融管狀積層結構依容器模具之形狀成型為具特定形狀容器;向上移動刀具,以利用該刀具將容器底端的廢料同時切除,並同時於外層底面切割出一道空氣導入縫,且該內層並未為該外層於該空氣導入縫處所夾住;以及開啟模具,取出容器,以完成積層剝離容器的製作。
  7. 如請求項6所述之積層剝離容器的製造方法,其中於兩模座的內側底面分別凹設有一凹槽,而使容器於吹製成型時於外層與內層底面相對應形成有可相對夾制的定位凸點與定位凹槽。
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