TWI328867B - Integrated structure and method for fabricating the same - Google Patents

Integrated structure and method for fabricating the same Download PDF

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Publication number
TWI328867B
TWI328867B TW093126420A TW93126420A TWI328867B TW I328867 B TWI328867 B TW I328867B TW 093126420 A TW093126420 A TW 093126420A TW 93126420 A TW93126420 A TW 93126420A TW I328867 B TWI328867 B TW I328867B
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Taiwan
Prior art keywords
dielectric layer
layer
semiconductor device
connector
wafer
Prior art date
Application number
TW093126420A
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English (en)
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TW200524119A (en
Inventor
H Bernhard Pogge
Chandrika Prasad
Roy Yu
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Ibm
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Publication of TW200524119A publication Critical patent/TW200524119A/zh
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Publication of TWI328867B publication Critical patent/TWI328867B/zh

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    • H01L23/49816Spherical bumps on the substrate for external connection, e.g. ball grid arrays [BGA]
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Description

2 九、發明說明: 【發明所屬之技術領域】 本發明係關於包括高效能半導 b干等體裝置(其包括CMOS邏輯 裝置、DRAM記憶體裝詈;5甘相,,, 其類似物)及彼等裝置間之内連 〜的電子裝置模組之製造。 y 子。之,本發明係關於具有改 良的可靠性及降低的成本苒曰 问在度晶片内連結之製造0 【先前技#f】 每7代電子裝置不斷變得更複雜,_其各自的裝置 凡件變得更小。此對更高裝置密度及複純之趨勢對裝置 封裝技術人員提出了特殊的挑戰。半導體裝置目前利用導 線結合焊墊或C4焊墊加以製造從而連結此等裝置至下一級 内連結;通常稱其為第一級封裝。 多年來封裝區已表示對許多半導體晶片技術的改良系統 速度方面之主要約束。同時,裝置之封裝表示高比例之總 成本;最近成本模型化指示:就前沿裝置而言,封裝成本 可占總成本的80%之多。 給封裝技術帶來挑戰的複雜大尺度晶片之一實例為包括 多個具有不同功能的内連結晶片之晶片上系統(s〇c)。可使 用傳送及接合(T&J)方法論自分離的處理器或記憶體晶片 製造大SOC,其中經由與多個晶片結合之一薄膜進行晶片 至晶片之内連結。在圖1A中展示此方法之一實例。在一玻 璃晶圓或板上製造具有内連結佈線之薄膜結構。使用間柱, 通道連結來將塗布有分別具有伟線級(wiring level) 1 3及2a 之溥膜的晶片1及晶片2結合至内連結層20。在此實例中, 95200-98122l.d〇, ^^867
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内連結層上形成間柱丨5且使用焊接連結16將巧签馬诸f餐替組^ 至晶片。將間柱與形成於晶片上之層1〇(通常為聚醯亞胺) 内形成之通道11對準。晶片1及晶片2之背側受到平面化且 塗布有黏接層3,而一背概晶圓(backing wafer)4附著至該 毒接層。自内連結層2〇移除玻璃晶圓或板,而留下具有結 合晶片之内連結佈線。在晶片至晶片内連結層2〇上形成電 結合焊墊21,且電結合焊墊21具有在其上形成之以焊墊 22。在第6,444,560號美國專利中討論t&j方法之細節,其 揭示内容以引用的方式倂入本文中。 利用上述t&j方法論之晶片至晶片置放可近至25 μιη至 60 μηι,其置放精確度約為i μπι。值得注意的是,晶片】及 晶片2可具有不同功能且以不同方法製造。因此T&j方法允 許製造晶片上系統,其中不同裝置緊密地内連結(參看圖 1B)。
歸因於焊墊之間隔要求(典型的C4間距為至少1 5 〇 μηι,且 通常自0.5 mm至2.5 mm),使用C4焊墊或導線結合焊墊來 SOC連結至主機板對封裝裝置之佈線密度及帶寬強加了實 際限制。此外’每一 C4連結表示約5〇 psec之訊號延遲。 為了(1)允許更有效的高密度裝置封裝及(2)製造成本降 低之裝置模組,因此需要將上述的丁&J方法論自晶片至晶片 内連結方案延伸至晶片至封裴整合技術。 【發明内容】 本發明提供一種包括一半導體裝置及連結該半導體裝置 至主機板之連結器結構的整合式結構,且提供一種製造 95200-981221.doc -6 · 此結:構之方法。 ,根據本毛明之第一態樣,該方法包括以下步驟:在可讓 /肖=輕射透過之板上形成_第_層a在半導體裝置上形成 一第二層。第一層具有安置於其中之第一組導體;第一組 導體連結至結合焊墊,該等結合焊餘據至主機板之連結 所需的間隔以第一間隔距離間隔。第二層具有安置在其中 且連結至半導體裝置之第二組導體。接著在第一層及第二 層之一者上形成間柱,且在第一層及第二層之另一者上形 成-第三層;言亥等間柱以小於第一間隔距離之第二間隔距 離間°纟第二層内形成通道,其同樣根據第二間隔距離 而間隔。接著使間柱與通道對準’且將半導體裝置附著至 第一層,以使得經由間柱連結第一組導體及第二組導體。 該方法亦包括下一步驟:使用藉由透射穿過板之消熔輻射 :肖炫第與板之間的介面,#&分離板接著將連結器附 著至,、.σ 5知塾。連結器結構形成插腳柵格陣列(PGA)、球狀 柵格陣列(BGA)、C4陣列及平臺柵格陣列(LGA)之一。 一支撐結構或加強件(stiffener)較佳附著至第一層,以使 得支撐結構環繞半導體裝置;可在半導體裝置附著至第一 層之前或之後附著該支撐結構。支撐結構具有對應於結合 焊墊佔據之面積的面積。支撐結構有利地具有與主機板之 熱膨脹係數(TCE)近似之熱膨脹係數。利用有機填充材料來 填充半導體裝置與支撐結構之間的間隙β值得注意的是, 第二組導體通常為複數個BEOL金屬層;此等金屬層之數目 小於扇出(fanout)至以第一間隔距離間隔之結合焊墊所需 95200-981221.doc 1328867 根據本發明之第二態樣,一種類似方法具備1^ 一層之間的連結器(C4連結器)。相應地’除了半導體裝置 與加強件之間的間隙之外,半導體裝置與環繞C4連結器的 第-層之間存在-間隙,其同樣填充有填充材料。 根據本發明之-額外態樣,提供—種包括—半導體裝置 及連結該半導體裝置至一主機板之連結器結構的整合式結 構。此外,此整合式結構包括具有安置在其中 體的第一層;第一組導體連結至安置在該層之下表面:的 結合焊塾。該等結合焊塾根據至主機板之連結之所需間隔 以第一間隔距離而相互間隔。在半導體裝置上安置面向第 一層之第二層且此第二層與半導體裝置接觸;第二層具有 安置在其中且連結至半導體裝置之第二組導體。複:個連 結器將第一組導體連結至第二組導體;此等導體為—組間 柱/通道連結器或一組C4連結器。此等連結器以小於第一間 隔距離之第二間隔距離相互間隔。支撐結構或加強件附^ 至第一層之上表面且環繞半導體裝置,且利用填充材料來 填充支撐結構與半導體裝置之間的_間隙。將連結器結構 連、至、,&焊墊,此等連結益結構可形成插腳柵格陣列 (PGA)、球狀柵格陣列(BGA)、C4陣列或平臺柵格陣列 (LGA)。 【實施方式】 根據本發明,使用T&J技術來減少個別晶片上所需的 BEOL金屬層之數目,同時提供自晶片至晶片及晶片與下— 95200-981221.doc 1328867 ^ΛΛΨ^Μ t封展乏間的有效且具成本效益之内連結。 第一實施例··使用間柱/通道連結將晶片接合至佈線層。 在透明基板23 (參看圖2 A)上的介電層26(通常為聚醯亞 胺或氧化物)内嵌入内連結佈線27(較佳為Cu)。基板23通常 由諸如硼浮玻璃(boro-float glass)之玻璃製成且直徑大小 為200 mm,其與製造中使用的晶圓大小相當。儘管包括導 體27之層26顯示為一單層,但是應瞭解為了便於製造其常 被設計及製造為多層結構。層26中佈線層之數目視與晶片 連結匹配所需之連結密度而定;通常需要3至5個金屬層。 Cu導體27連結至通常由Ni(但也可為Cu、Au、c〇或其組合) 形成的結合焊墊27p。結合焊墊2715具有根據至主機板之連 結所需的間隔之一間隔。舉例而言,若導體27使用以技術 (其中C4連結器要求之間隔至少為〇 5 mm)而連結 理之 較後階段)至一主機板,則焊墊27p之間隔同樣為〇·5 mm。 如圖2A所示,可提供一薄層介電材料來覆蓋焊墊,藉以 使該等焊墊與基板23分離。 參看圖2B,在佈線層26之頂部形成一對準結構^以形成 至晶片之實體或電連結。在此實施例中,該對準結構具有 在内連結佈線層上形成之間柱以與在晶片上之另一層上形 成之通道對準。形成之連結器焊塾29p連結至頂部&佈線。 焊墊29P具有形成於其上之間柱29;該等間柱可由Ni、cu、 鑛Ni之Cu、贾或其他一些金屬或金屬之組合而形成。佈線 層26之頂表面塗布有—層熱塑性聚合物黏接層μ ;間柱μ 自此層突出。層28充當用於隨後將晶片結合至佈線層%之 95200-981221.do« 1328867 [年9 j 12日兔正替換買 黏接劑。在每一間柱29之表面上形成一層低炫^ 30 ;此促成在晶片接合過程中形成電連結。此材料通常為 90/10 Pb/Sn焊料,其為2 Fm或更薄;替代合金材料包括 Au/Sn及Sn/Ag。如圖2B中所示,合金材料可經受熱軟熔處 理以使得層30獲得圓形狀;此促成了間柱與在晶片上形成 之通道結構對準。 根據此項技術中已知之方法製造晶片31。如此項技術中 之理解,在晶片之頂部表面31t處形成金屬佈線層33(嵌入介 電層32中且由此介電層所環繞)。此等佈線層通常被稱作線 後端或BEOL層。與此項技術的當前狀態對比’沒有必要構 建BEOL層,其扇出至區域密度降低的C4焊墊或線結合焊墊 以連結至晶片封裝;如下文更詳細的描述,在本實施例中 不使用C4或線結合焊墊而形成晶片與封裝間之連結。因 此,所需的BEOL金屬層33之數目通.常自6或7個(此扇出通 常所需要的數目)減少至3個或4個(參看圖3A)。其具有改良 晶片良率及降低晶片製造成本之效應。 最後的金屬層由一介電層35(觀察圖3B)覆蓋。層35通常 為在薄膜封裝處理中使用之聚醯亞胺材料。層35具有在其 中形成之通道36。如圖3B所示,該等通道可以一傾斜壁角 度形成以作為一用於將間柱29高精度、自我對準地置放於 通道36中之引導器。一連結至通道下的金屬層之導體位於 每通道36之底部。通道之壁角可設計為近似垂直或傾斜 通吊以南達此點之晶圓級製造晶片,且接著將晶片切 割為接合至封裝之個別晶片。 95200-98l221.doc •10· 年月日修正替換頁 胳m r 應注意:晶片.31(連同BEOL佈線33)及對準結構25(連通内 連結佈線層26)可加以並行處理。因為相對於習知晶片封裝 機制而言減少了 BEOL金屬佈線層之數目,所以此也具有改 良處理產量及降低成本之效應。 如圖4A所示,接著晶片31對準排列結構對準以使得間柱 29與通道36匹配。較佳地在適度提升之溫度下執行此對 準,以使知·黏接層28在與層35之表面接觸之前具有輕微的 黏性。此阻礙晶片3 1在隨後的結合操作過程中移動。 如圖4A所示,内連結面積之大小通常大於晶片面積。此 歸因於主機板上連結之較低的密度,其中連結器之典型間 距的範圍為自0.5 mm至2.5 mm。環繞晶片之區域4〇填充有 一加強件(或複數個加強件),其同樣利用黏接層28而附著至 薄膜内連結層之頂部。如圖4B中所示,加強件“在其中心 具有一稱微大於晶片31之孔。在加強件中可製作額外的開 口以允許其它裝置(例如,退耗電容器)附著在表面28a上並 鄰近晶片。加強件在其頂部表面上形成有一層熱塑性聚 醯亞胺或其它黏接劑42,且接著翻轉過來且附著至層Μ。 加強件可由陶究、金屬或有機材料製成;加強件材料 擇將視機械強度及可靠^ 你·… 加強件材料的熱膨脹 ’ 要與主機板之熱膨脹係數接近。如圖4B所 示,可選擇加強件41之厚戶 口衫所 应 使付加強件之背部表面41b ,、日日月之月部表面31b高声;ten -¥ 4¾. 厪相同。或者,可將加強 :厚:更好地容納表㈣上的熱冷卻焊料、熱傳導 或-些其它散熱片之置放。 導化口物 95200-981221.doc 1328867 ,. %eh2m^\ • 在置放於黏接層28上之後,在提升之溫度及壓力下使用 璧層處理將晶片3 1及加強件41結合至薄膜内連結結構(意 即’其上具有佈線層26及黏接層28之基板23)。視所使用之 特定材料而定,在15〇°C至400。(:之溫度及10至200 psi之壓 力執行結合。視疊層處理工具之設計而定,在實際尺寸的 玻璃基板(製造中使用的典型晶圓之尺寸,直徑為2〇〇 mm 至3 00 mm)上或以更小切割尺寸(例如,1 〇〇平方毫米平方至 300平方毫米)可執行結合操作。此結合操作會導致焊料30 流動並至少部分填充通道36且形成至Be〇l金屬層33之電 連結。因此自晶片3 1穿過金屬層33、間柱29及内連結佈線 27形成至結合焊墊27p之電連結。 接著利用有機材料(聚醯亞胺或未填滿材料)來填充晶片 與加強件之間的狹窄間隙43以確保晶片31 '加強件41及佈 線層2 6形成一剛性系統。 如圖4C不意展示,疊層結構接著經受雷射消熔處理。入 ^ 射至透明板23上之雷射輻射45穿透板且消熔了板與層26之 間的介面。其導致板自層26分層,以使得可移除板。接著 藉由灰化或雷射消熔任何聚醯亞胺殘餘物來曝光内連結層 結構中的烊墊27p。 s墊S:到曝光後,處理晶片/加強件/内連結結構以產生連 結至主機板之模組。此處之結構通常切割成個別模組且經 X適當的電測試。接下來如圖4D所示,在烊墊27p上形成連 結器冶金。連結器可為插腳栅格陣列(pGA)、插腳47、球狀 栅格陣列(BGA)、C4焊料球48或平臺栅格陣列(LGA)結構49 95200-981221.doc 12·
之形態。如上所述,可在鄰近晶片3 1之加強件開口中提供 間隔以退耦電容器或其類似物;相應地’内連結層之整個 底部表面26b可用於連結器結構47、48或49之置放。 應注意:如圖4D示意展示,.完整的結構相比習知的配置 而言具有改良的内連結密度及更高的可靠性。至晶片之連 結器(在此實施例中,間柱29)相比當前的封裝裝置之150 μιη 間距而言具有典型的1 〇 μΓη間距。此外,消除晶片與内連結 之間的C4焊接連結以使得避免具有C4疲乏可靠性之問 題。另外’若選擇的加強件材料具有其與主機板的TCE匹 配,則可避免對熱應力可靠性之關心。 應瞭解:藉由顛倒圖2Β及3Β中所示的間柱及通道之位 置,亦可實現晶片3 1與内連結佈線層26之間的間柱/通道連 結;意即’在晶片31之BEOL佈線層上可形成間柱而在内連 結佈線層26上形成具有通道之聚醯亞胺層。 亦應注意到透明板23可為任何習知尺寸及形狀以容納晶 片。舉例而言’若每一晶片31為25平方毫米且位於6〇平方 毫米加強件之中心,則可在200平方‘米的板上便利地處理 3x3陣列的晶片。 如圖5所示,若需要確保在晶片附著至内連結層之前内連 結層為剛性的,則在晶片接合處理之前加強件41可附著至 黏接層28(使用施加至加強件之黏接層42)。如上文所述參看 圖4Α至4C,晶片隨後附著並結合’且移除板23以產生圖々^ 所示之整合式結構。 第二實施例:晶片使用C4連結接合至佈線層 95200-981221.doc •13· 1328867
在此實施例中’使用習知的C4連結器實現晶片3丨與内連 結佈線27之間的連結。如圖6 A所示,晶片61具有嵌入介電 層62中之BEOL金屬佈線層,而最後的金屬層連結至其上形 成有C4焊料球64之焊墊63。内連結佈線67(較佳為Cu)嵌入 透明基板68上之介電層66(通常聚醯亞胺或氧化物)中。與第 一實施例(觀察圖6B ;比較圖2A)相似,内連結佈線亦連結 至結合焊墊67p。加強件41以其頂部之黏接層42製備,接著 翻轉過來且接合至層66以形成圖6C之結構。與第一實施例 相似’加強件在其中心具有一稍微大於晶片6丨之孔。 接著藉由習知的C4晶片接合方法將晶片接合至内連結佈 線層(圖6D)。接著利用有機材料71 (圖6E)來填充晶片與加強 件之間的整個間隙(包括晶片下及環繞C4連結器之任何空 間)。此步驟可視作間隙填充及C4未填滿處理。最後,與第 一實施例相似,藉由雷射消熔處理自層66移除透明基板 68 ’將結合焊墊67p曝露出來,且將適當的結構(Pga、 BGA、C4或LGA)附著至一焊墊以與主機板連結(圖6F)。 本發明之優勢 本發明提供一種建置整合式、高密度、高效能晶片内連 結系統之方法,其具有若干優勢:(1)相對現有的系統而言, 間柱/通道連結之使用減小了晶片内連結之間距;(2)以具有 可調整TCE之加強件環繞每—晶片;(3)整體晶片/封裝成本 估計降低50% ; (4)可並行製造晶片及内連結;(5)内連結之 底部表面除了連結器外無組件或結構,以使得整合式模組 之總面積減小。 95200-981221.doc •14· 1338867—η I Μ2.Ψ^μ\ 儘管已根據特定實施例說明了本發明,但是顯然鑒於上 文描述,熟悉此項技術者將易於瞭解各種替代物、修改及 變化。因此,本發明意欲包括屬於本發明及隨後的申請專 利範圍之範疇及精神的所有此等替代物、修改及變化。 【圖式簡單說明】 圖1Α為使用上述T&J方法論利用至第一級封裝之C4連結 之内連結晶片的示意橫截面圖。 圖1B為根據圖1A之T&J方法論製造的晶片上系統(S0C) 之示意圖。 圖2A為根據本發明之第一實施例在玻璃基板上形成之内 連結佈線層的示意橫截面圖。 圖2B為在圖2A之佈線層上形成以將佈線層連結至晶片 之間柱的示意橫截面圖。 圖3A為根據本發明具有在其上形成之線後端(be〇l)金 屬層之晶片的示意戴面圖。 圖3B為具有一額外層之圖3A之晶片的示意橫截面圖,該 額外層具有在其中形成從而與圖2A之佈線層上的間柱對準 之通道。 圖4A展示根據本發明第一實施例連結至内連結佈線層之 一晶片。 圖4B展示根據本發明第一實施例具有置於内連結佈線層 上之加強件之圖4A之配置。 圖4C為自内連結佈線層移除玻璃基板所用的消熔方法之 示意圖。 95200-981221.doc -15- 1328867 圖4D為根據本發明之一完全整合式裝置之立 '、思橫戴面 圖0 圖5為一基板之示意橫截面圖,該基板上 Λ乂百—佈線 層、多個加強件及連結間柱,其中在連結晶片之前附著加 強件。 圖6Α為根據本發明之第二實施例具有C4連結器之晶片 的示意橫戴面圖。
圖6Β至6F說明根據本發明之第二實施例形成整合式裴置 之步驟。 【主要元件符號說明】 1、2 晶片 la ' 2a 佈線級 3 黏接層 4 背襯晶圓 10 層 11 通道 15 間柱 16 焊接連結 20 内連結層 21 電結合焊塾 22 C4焊塾 23 透明基板 25 對準結構 26 介電層/佈線層
95200-981221.doc -16-
Lgg.lS· 9.11 修正替顧 26b 底部表面 27 導體 27p 結合焊墊 28 黏接層 28a 表面 29 間柱 29p 焊墊 30 低熔點合金材料層 31 晶片 31b 、 41b 背部表面 31t 頂部表面 32 介電層 33 金屬佈線層 35 介電層 36 通道 40 區域 41 加強件 42 黏接層 43 間隙 45 雷射韓射 47 、 48 、 49 連結器結構 61 晶片 62 介電層 63 焊墊
95200-981221.doc 17 1328867 64 66 67 67p 68 71 焊料球 介電層 内連結佈線 結合焊墊 透明基板 有機材料
日修正替換頁I 21
95200-981221 .doc 18-

Claims (1)

  1. T328867 年月f giE替換頁I 十、申請專利範圍: 導:i:及ί合式結構之方法’該整合式結構包括-半 "以連結該半導體裝置至一主機板之多個連 結器結構,該方法包含以下步驟: 個連 可讓消μ射透過之板上形成-卜介電層,該 弟"電層具有安置在其中之一第一組導體,該第—組 導體連結至多個沾入 機板之連結之料結合焊㈣根據至該主 在該半導體裝置1—第^隔距_隔開; :有安置在其中且連結至該半導體裝置之—第二 間等二層及該第二介電層其中之-上形成多個 距離間隔開;小於該第—間隔距離卜第二間隔 於該第-介電層及該第二介電層中沒 一層上形成一第三介電層; 八上之 第在ft:電層中形成多個通道’該等通道係根據該 弟一間隔距離間隔開; 使該等間柱對準該等通道; 將該半導體裝置附著至該第_介電層 組導體及該第二組導體㈣料㈣連結第 將一支撐結構附著至 構環繞該何㈣nf/電層錢传該支擇結 ^ ^ ^ k支撐結構具有一對應於該等結 4墊所佔據的—面積外之面積; 2.
    使用透射穿過該板之消熔輻射消熔該第 板之間的—介面’藉此分離該板;及 一介電層與該 將該等連結器結構附著至該等結合焊墊。 =求項1之方法’其中該等連結器結構形成—插聊拇格 歹Upga)、一球狀柵格陣列(BG 一 c4 一 柵格陣列(LGA)的其中之_。 千臺 3.
    如凊求項1之方法 著該半導體裝置 行0 ,其中附著該支撐結構之該步驟係在附 之該步驟之前及在該消熔步驟之前執 4·如請求項1之方法 著該半導體裝置 行0 其中附著該支撐結構之該步驟係在附 之忒步驟之後及在該消熔步驟之前執 5+ 6. 如請求項1之方法,苴 产墙夕士〜 進纟包含填充該半導體褒置與該 L堯之支揮結構之間之-間隙之步驟。 7. 如請求項1之方法,其 之料挪 進#包含在附著該等連結器結構 之該步驟之前曝露出該等結合焊墊之步驟。 8. 如求項1之方法,其中今耸門如# μ 4間柱係形成於該第一介電層 上,且垓第一介電層具有一用 黏接層。 有用以結合至該第三介電層之 9. 如請求項1之一種方法,其中該第 個金屬層内,該等金屬層之數目 二級導體係排列在複數 係小於扇出至以該第一 95200-981221.doc 閭隔距離間隔開之該等結合焊墊所需的層之數目。 10· -種製造-整合式結構之方法,該整合式結構包 導,裝置及用以連結該半導體裝置至4機板之多 結器結構’該方法包含以下步驟: 在一可讓消溶輻射透過之板上形成一第一介電層,該 第-介電層具有安置在其中之—第一組導體,該;一: 導體連結至多個結合焊塾,該等結合焊㈣根據至該主 機板之連結之-所需間隔以一第一間隔距離間隔開; 在該半導體裝置上形成一第二介電層,該第二介電層 具有安置在其中且連結至該半導體裝置之一第二 體; 、'等 在該第一介電層上形成複數個C4連結器,該等以連結 器係以小於該第-間隔距離之-第二間隔距離間隔開^ 使該等C4連結器對準該第一介電層; 將該等CM連結器附菩$ #楚 * _ 益W f主邊弟一介電層,以使得該第 組導體及該第二組導體連結; 將支撐、纟°構附著至該第一介電層,以使得該支撐社 構環繞該半導體裝置,該支#結構具有—對應於該等= 5烊塾所佔據的—面積外之面積; 使用透射穿過該板之消炫輻射消溶該第-介電層與該 板之間的一介面,藉此分離該板;及 將該等連結器結構附著至該等結合焊墊。 月求項10之方法,其中該等連結器結構形成一插腳拇 格陣列(PGA) ' 一球狀柵格陣列(BGA)、- C4陣列及-平 95200-98l22l.d〇l 10 0 臺柵格陣列(LGA)的其中之一。 12 13 月求項10之方法,其中附著該支撐結構之該步驟係在附 著亥C4連結盗之該步驟之前及在該消熔步驟之前執行。 如-月求項1G之方法,其中該主機板之特徵在於_熱膨服 系數(TCE),且該支撐結構具備一與該主機板之近似 之 TCE。 4.如《•月求項1G之方法,其進_步包含以下步驟填充該半 導體裝置與該環繞之支撐結構間之一間隙及該半導體裝 置與環繞該等C4連結器之該第一介電層間之一間隙。 15. 如吻求項10之方法,其進一步包含在附著該等連結器結 構之該步驟之前曝露出該等結合焊墊之步驟。 16. 如哨求項10之方法,其中該第二組導體係排列在複數個 金屬層内,該等金屬層之數目係小於扇出至以該第一間 隔距離間隔開之該等結合焊墊所需的層之數目。 17. 一種包括一半導體裝置及用以連結該半導體裝置至一主機 板之夕個連結器結構的整合式結構,該整合式結構包含: 其中女置有一互連線路之一第一介電層,該第一介電 層具有一上表面及一下表面,該互連線路連結至安置在 該下表面上之多個結合焊墊,該等結合焊墊係根據至該 主機板之連結所需的間隔而相對於彼此以一第一間隔距 離間隔開; 該半導體裝置; 安置在該半導體裝置上且與之接觸之一第二介電層, 該第二介電層具有安置在其中且連結至該半導體裝置之 95200-98I22I.doc 曰修i替換頁 一組導體,該第二介電層面對該第一介電層; 連結該互連線路至該組導體之複數個連結器該等連 結器為-組C4連結器’該等連結器相料彼此以小於該 第—間隔距離之一第二間隔距離間隔開; 附著至該第一介電層之該上表面且環繞該半導體裝置 之—支撐結構,該支撐結構與該半導體裝置之間的一間 隙填充有一填充材料;及 連結至該等結合焊墊之多個連結器結構,其中該連結 器結構形成一平臺柵格陣列(LGA)以將該半導體裝置連 接至該主機板。 18. 如請求項17之整合式結構,其中該主機板之特徵在於一 熱膨脹係、數(TCE),且該支撐結構具備—與該主機板之 TCE近似之Tce。 19. 如請求項17之整合式結構,其中該支樓結構具有一對應 於β玄等結合焊墊所佔據的一面積外之面積。 20. 如請求項17之整合式結構,其中該等複數個連結器為一 組C4連結器’且該填充材料填充了該半導體裝置與環繞 該等C4連結器之該第一介電層之間的一間隙。 21. 如請求項17之整合式結構,其中該結合焊塾包括彼此以 該第一間隔距離平均隔開之一結合焊墊陣列。 95200-9B1221.doc
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