TW201940209A - 運動用墊 - Google Patents

運動用墊 Download PDF

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TW201940209A
TW201940209A TW108102768A TW108102768A TW201940209A TW 201940209 A TW201940209 A TW 201940209A TW 108102768 A TW108102768 A TW 108102768A TW 108102768 A TW108102768 A TW 108102768A TW 201940209 A TW201940209 A TW 201940209A
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layer
sports
mat
top layer
polyurethane
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優建卓 丹達普爾
凱薩琳 道格拉斯
格蘭 波荷先
高振益
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加拿大商露露檸檬運動加拿大公司
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    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B2209/00—Characteristics of used materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B2266/06—Open cell foam
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2274/00—Thermoplastic elastomer material
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51—Elastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
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Abstract

本發明揭示一種運動用墊，其包含頂層，該頂層包含聚胺基甲酸酯；及鄰近該頂層之底層，該底層包含熱塑性彈性體。

Description

運動用墊 相關申請案之交互參考
本申請案係根據2011年3月24日提出之美國臨時專利申請案第61/467,233號且引申其申請日權利。該申請案之完整內容係以全文引用之方式併入本文中。
本發明涉及運動用墊、用於製造運動用墊之方法，及製造墊材料之方法。
本技術中已存在運動用墊、用於製造運動用墊之方法，及製造墊材料之方法。然而，需要可由使用者放置於平坦表面上以提供緩衝、止滑性、支撐、或安定性或其任何組合，使該使用者更容易且有效進行瑜伽或其他運動的運動用墊。亦需要用於製造運動用墊之方法及用於製造墊材料之方法。
在此等狀況下，提出本發明。本發明提出運動用墊、用於製造運動用墊之方法，及製造墊材料之方法。
根據本發明之實施樣態，運動用墊可包含至少一層頂層，該至少一層頂層包含聚胺基甲酸酯；及鄰近該至少一層頂層的至少一層底層，該至少一層底層包含至少一種熱塑性彈性體。
根據本發明之實施樣態，運動用墊可包含至少一層頂層，其由聚胺基甲酸酯所製成且具有至少一種開放式細孔結構，其中該至少一層頂層包含至少一種抗微生物劑；至少一層穿孔底層，其包含至少一種熱塑性彈性體；及至少一層中間層，其包含配置在該至少一層頂層與該至少一層底層之間的至少一種聚酯棉摻合織造布。
根據本發明之實施樣態，運動用墊可包含至少一層頂層，該至少一層頂層包含聚胺基甲酸酯；及鄰近該至少一層頂層的至少一層底層，該至少一層底層包含至少一種合成橡膠及至少一種天然橡膠。
根據本發明之實施樣態，運動用墊可包含至少一層頂層，其具有至少一種開放式細孔結構，其中該至少一層頂層包含至少一種抗微生物劑；至少一層穿孔底層，其包含至少一種熱塑性彈性體；及至少一層中間層，其包含配置在該至少一層頂層與該至少一層底層之間的至少一種聚酯棉摻合織造布。
根據本發明之實施樣態，用於製造運動用墊之方法可包括澆鑄至少一層聚胺基甲酸酯層；澆鑄至少一層包含合 成橡膠及天然橡膠之層；及利用熱接合以連接該至少一層聚胺基甲酸酯層及該至少一層包含合成橡膠及天然橡膠的層。
根據本發明之實施樣態，用於製造運動用墊之方法可包括澆鑄至少一層聚胺基甲酸酯層；澆鑄至少一層熱塑性層；及利用至少一種積層物以連接該至少一層聚胺基甲酸酯層及至少一層熱塑性層。
根據本發明之實施樣態，用於製造墊材料之方法可包括製備至少一層包含至少一種液體形式之聚胺基甲酸酯的頂層，將該至少一種液體形式之聚胺基甲酸酯澆鑄至至少一個模內；製備至少一層包含至少一種熱塑性彈性體之底層，將該至少一種熱塑性彈性體通過至少一個壓延程序；及藉由將該至少一層頂層與該至少一層底層通過至少一個烘箱，使該至少一種熱塑性彈性體層合於該至少一種聚胺基甲酸酯上來製備該墊材料。
100‧‧‧運動用墊
210‧‧‧頂層
220‧‧‧中間層
230‧‧‧底層
圖1A描繪根據本發明之具體實例的運動用墊之俯視圖。
圖1B描繪根據本發明之具體實例的運動用墊之側視圖。
圖2-3描繪根據本發明一具體實例之具有三層結構層之運動用墊的具體實例。
圖1A及1B描繪根據本發明之具體實例的運動用墊100。運動用墊100可由使用者放置於平坦表面上以提供緩衝、止滑性、支撐、或安定性或其任何組合，使該使用者更容易且有效進行瑜伽或其他運動。運動用墊100可包含數層逐一疊放配置之不同材料及結構的層。圖1A係運動用墊100之俯視圖。該圖描繪具有用以支撐一般使用者身體至廣範圍瑜伽體位的充足尺寸矩形運動用墊100。實例尺寸可包括但不侷限於寬26英吋至30英吋且長70英吋至78英吋。雖然圖1A顯示矩形運動用墊100，但應注意運動用墊100可具有其他形狀，諸如正方形、圓形或橢圓形，或任何其他形狀或設計。
圖1B係運動用墊100之側視圖。如圖1B所示，運動用墊100之厚度可明顯小於其長度及寬度。實例厚度可包括但不侷限於2.0mm至7.0mm之厚度。
圖2係根據本發明之一具體實例的具有三層之運動用墊100的圖。在圖2中將這三層分開以說明其配置。應注意的是，雖然參考圖2解釋三層，但在一些具體實例中可只使用該等層其中之一或二者。此外，在一些具體實例中，可對圖示之一、二或三層添加額外層。
運動用墊100可包含頂層210。在一些具體實例中，頂層210可具有開放式細孔結構。該結構可使得頂層210吸收或芯吸濕氣，使得頂層210在運動期間保持乾燥。頂層210可對使用者提供給予充分止滑性(例如在濕及/或 乾條件下)之摩擦力水準，而不限制使用者的動作。頂層210可由以下材料製成：聚胺基甲酸酯；其他適用撓性材料，諸如以具有芯吸性質之奈米纖維或微纖維製成的聚酯/聚胺基甲酸酯摻合之織造布或不織布；熱塑性彈性體(TPE)；天然橡膠；合成橡膠；或任何丙基二甲基十八基氯化銨，但亦可使用其他抗微生物劑。(應注意的是本文所述之任何墊的任一層亦可經抗微生物劑處理。)該頂層亦可由有助於運動用墊100維持其形狀、提供緩衝、提供撓性或提供支撐或其任何組合的適用材料；或與其他運動用墊100層良好地接合之材料；或其任何組合製成。在一具體實例中，頂層210可為0.35至0.95毫米厚，惟該厚度在其他具體實例中可改變以獲致運動用墊100之不同撓性或緩衝要求。
圖2之具體實例的運動用墊100可具有中間層220。中間層220可對運動用墊100提供結構完整性及緩衝。中間層220可由例如以下材料製成：聚酯棉摻合不織布；50%聚酯50%棉摻合物；由100%棉或100%聚酯或棉與聚酯之摻合物其中之一製成的織造布或不織布；熱塑性彈性體；聚氯乙烯；聚胺基甲酸酯；由天然橡膠、合成橡膠或耐綸彈性纖維或其任何組成所製成之發泡體材料；有助於運動用墊100維持其形狀、提供緩衝、提供撓性或提供支撐或其任何組合的適用材料；或與其他運動用墊100層良好地接合之材料；或其任何組合製成。在本發明一些具體實例中，中間層220可為0.2至2.0毫米厚，惟該厚度在 其他具體實例中可改變以獲致運動用墊100之不同撓性或緩衝要求。
圖2之具體實例的運動用墊100亦可具有底層230。底層230可提供摩擦及/或牽引(例如在濕及/或乾條件下)，因此當使用者將運動用墊100與地板接觸放置時，在使用者使用該運動用墊100時(例如用於瑜伽或其他運動)其不會滑動。底層230亦可為運動用墊100之使用者提供緩衝。在一些具體實例中，底層230可設有具紋理之表面以加強止滑性。底層230可由熱塑性彈性體、聚氯乙烯、聚胺基甲酸酯、天然橡膠、合成橡膠或其他提供緩衝及/或止滑性的材料或其任何組成所製成。在其他具體實例中，底層230可由橡膠(包括天然橡膠、合成橡膠或此二者之摻合物)，或天然橡膠、合成橡膠及熱塑性彈性體之混合物以及上述材料或其任何組合所製成。在一些具體實例中，該底層亦可由有助於運動用墊100維持其形狀、提供緩衝、提供撓性、提供耐磨損及抗撕裂性或提供支撐或其任何組合的適用材料；或與其他運動用墊100層良好地接合之材料；或其任何組合製成。底層230亦可經穿孔(例如，如圖3所示之衝孔)以使濕氣通過運動用墊100及該運動用墊100迅速乾燥。(應注意的是本文所述之任何層亦可經穿孔。)在一具體實例中，底層230可為1.5至5.5毫米厚，惟該厚度在對運動用墊100有不同撓性或緩衝要求之其他具體實例中可改變。
應注意上述具體實例中之術語「頂層」及「底層」只 用於容易解釋。可由使用者將頂層210或底層230其中一者與地板接觸放置，該反側形成供使用者用之運動表面。此可容許使用者使用不同層特徵以加強不同運動及/或適合個人偏好。例如，當使用者預期出汗時，其可使用具有濕氣吸收及/或抗微生物性質的頂層210作為運動表面。當該使用者預期不會出汗時，其可使用具有高摩擦及/或緩衝性質之底層230作為運動表面。
上述各種不同層可使用適當接合技術彼此接合。在一具體實例中，該等層可具有在受熱時使相鄰層彼此接合的熱塑性接合性質。在一實例熱接合法中，可將液態聚胺基甲酸酯固化在不織布上且可將橡膠在或接近例如180℃下硫化在該不織布另一側上。在另一接合法中，可將液態聚胺基甲酸酯固化在不織布上且可以非甲苯積層黏著劑(例如非甲苯積層黏著劑，諸如但不侷限於635NT)或其他適用黏著劑將熱塑性彈性體膠合於該不織布的另一側。或者，可使用其他黏著劑及/或機械式連接來接合層。此外，可運用該等方法或任何其他方法的任何組合。
在一些具體實例中，運動用墊100亦可藉由製備頂層及底層而製成。頂層係藉由將液態形式之聚胺基甲酸酯澆鑄至模內而製成。底層可藉由將熱塑性彈性體通過壓延程序(例如以混合及/或平坦化)及/或硫化程序而製得。然後可將該頂層及該底層通過烘箱，使該熱塑性彈性體層合於該聚胺基甲酸酯以製成墊材料。然後該墊材料可經軋壓及/或裁切成所希望形狀。可使該墊材料及/或運動用墊 100通風一段時間(例如以去除橡膠氣味)。
在一些具體實例中，液態形式之聚胺基甲酸酯可澆鑄至包含布(fabric)(例如織造布、不織布)的中間層上，且頂層、中間層及該底層可通過烘箱以使該熱塑性彈性體層合於該布。
各種具體實例
下列具體實例係可利用之許多具體實例其中一部分。
在一些具體實例中，運動用墊可包含：至少一層頂層，該至少一層頂層包含聚胺基甲酸酯；及鄰近該至少一層頂層的至少一層底層，該至少一層底層包含至少一種熱塑性彈性體。該運動用墊亦可另外包含配置在該至少一層頂層與該至少一層底層之間的至少一層中間層。另外，該運動用墊之至少一層頂層亦可包含：聚胺基甲酸酯；紋理；至少一種抗微生物劑；或至少一種開放式細孔結構；或其任何組合。另外，該運動用墊之至少一層中間層亦可包含：聚胺基甲酸酯；聚酯奈米纖維；聚酯微纖維；不織布；至少一種開放式細孔結構；橡膠發泡體材料；織造布；棉材料；聚酯材料；至少一種熱塑性彈性體；聚氯乙烯材料；穿孔；或至少一種抗微生物劑；或其任何組合。運動用墊的該至少一層底層亦可包含：紋理；穿孔；合成橡膠；天然橡膠；聚氯乙烯、聚胺基甲酸酯或至少一種抗微生物劑；或其任何組合。另外，該至少一層頂層可作為運動表面及作為地板接觸表面操作；及/或該至少一層底 層可作為運動表面及作為地板接觸表面操作。
在其他具體實例中，運動用墊可包含：至少一層頂層，其由聚胺基甲酸酯所製成且具有至少一種開放式細孔結構，其中該至少一層頂層包含至少一種抗微生物劑；至少一層穿孔底層，其包含至少一種熱塑性彈性體；及至少一層中間層，其包含配置在該至少一層頂層與該至少一層底層之間的至少一種聚酯棉摻合織造布。另外，該至少一層中間層亦可包含：聚胺基甲酸酯；聚酯奈米纖維；聚酯微纖維；不織布；織造布；至少一種開放式細孔結構；橡膠發泡體材料；棉材料；聚酯材料；棉聚酯摻合材料；至少一種熱塑性彈性體；聚氯乙烯材料；穿孔；或至少一種抗微生物劑；或其任何組合。該至少一層底層可包含：紋理；合成橡膠；天然橡膠；至少一種抗微生物劑；或其任何組合。另外，該至少一層頂層可作為運動表面及作為地板接觸表面操作；及/或該至少一層底層可作為運動表面及作為地板接觸表面操作。
在其他具體實例中，運動用墊：可包含至少一層頂層，該至少一層頂層包含聚胺基甲酸酯；及鄰近該至少一層頂層的至少一層底層，該至少一層底層包含至少一種合成橡膠及至少一種天然橡膠。該運動用墊亦可另外包含配置在該至少一層頂層與該至少一層底層之間的至少一層中間層。該至少一層頂層亦可包含：至少一種抗微生物劑；或至少一種開放式細孔結構；或其任何組合。另外，該至少一層中間層亦可包含：聚胺基甲酸酯；聚酯奈米纖維； 聚酯微纖維；不織布；至少一種開放式細孔結構；橡膠發泡體材料；織造布；棉材料；聚酯材料；至少一種熱塑性彈性體；聚氯乙烯材料；穿孔；或至少一種抗微生物劑；或其任何組合。該至少一層底層亦可包含：紋理；穿孔；合成橡膠；天然橡膠；或至少一種抗微生物劑；或其任何組合。該至少一層頂層可作為運動表面及作為地板接觸表面操作；及/或該至少一層底層可作為運動表面及作為地板接觸表面操作。
在其他具體實例中，運動用墊可包含：至少一層頂層，其具有至少一種開放式細孔結構，其中該至少一層頂層包含至少一種抗微生物劑；至少一層穿孔底層，其包含至少一種熱塑性彈性體；及至少一層中間層，其包含配置在該至少一層頂層與該至少一層底層之間的至少一種聚酯棉摻合織造布。另外，該至少一層中間層亦可包含：聚胺基甲酸酯；聚酯奈米纖維；聚酯微纖維；不織布；至少一種開放式細孔結構；橡膠發泡體材料；至少一種熱塑性彈性體；聚氯乙烯材料；穿孔；或至少一種抗微生物劑；或其任何組合。該至少一層底層亦可包含：紋理；合成橡膠；天然橡膠；至少一種抗微生物劑；或其任何組合。該至少一層頂層可作為運動表面及作為地板接觸表面操作；及/或該至少一層底層可作為運動表面及作為地板接觸表面操作。
在一些具體實例中，用於製造運動用墊之方法可包括：澆鑄至少一層聚胺基甲酸酯層；澆鑄至少一層包含合 成橡膠及天然橡膠之層；及利用熱接合以連接該至少一層聚胺基甲酸酯層及該至少一層包含合成橡膠及天然橡膠的層。該熱接合可利用連續層合法完成。可不使用膠來連接該至少一層聚胺基甲酸酯層與該至少一層包含合成橡膠及天然橡膠的層。可將該至少一層聚胺基甲酸酯層固化在不織布一側上，且可將該至少一層包含合成橡膠及天然橡膠的層硫化在該不織布的反側。該硫化可在或接近180℃下完成。
在其他具體實例中，用於製造運動用墊之方法可包括：澆鑄至少一層聚胺基甲酸酯層；澆鑄至少一層熱塑性層；及利用至少一種積層物以連接該至少一層聚胺基甲酸酯層及至少一層熱塑性層。該至少一種積層物可為至少一種非甲苯層合黏著劑。可將該至少一層聚胺基甲酸酯層固化在不織布一側上，且可將該至少一層熱塑性層層合在該不織布的反側。
雖然前文已說明各種具體實例，但應暸解該等具體實例係以舉例方法表示，且不為限制。熟悉相關技術之人士將理解在不違背本發明精神與範圍情況下，可進行形式與細節之各種改變。事實上，在閱讀上述說明之後，熟悉本技術之人士將明暸實施替代具體實例的相關技術。如此，本發明不應侷限於上述具體實例任一者。
此外，應暸解所呈現之突顯功能及優點的任何圖式僅供舉例說明。所揭示之方法及系統各具有充分靈活性及可配置性，使得可以所示之方式以外的其他方式運用。
雖然本說明書、申請專利範圍及圖式中經常使用「至少一」一詞，但申請人注意到「一(a/an)」、「該(the/siad)」等亦象徵說明書、申請專利範圍及圖式中之「至少一」或「該至少一」。
最後，本案申請人意圖只主張包括在35 U.S.C.112第6段下闡述之用語「用於...之構件」或「用於...之步驟」的權項。未明確包括用詞「用於...之構件」或「用於...之步驟」的權項不應在35 U.S.C.112第6段下闡述。

Claims (10)

  1. 一種運動用墊，其包含：至少一層頂層，該至少一層頂層包含聚胺基甲酸酯；及鄰近該至少一層頂層的至少一層底層，該至少一層底層包含至少一種熱塑性彈性體。
  2. 如申請專利範圍第1項之運動用墊，其另外包含配置在該至少一層頂層與該至少一層底層之間的至少一層中間層。
  3. 如申請專利範圍第1項之運動用墊，其中該至少一層頂層亦包含：聚胺基甲酸酯；紋理；至少一種抗微生物劑；或至少一種開放式細孔結構；或其任何組合。
  4. 如申請專利範圍第2項之運動用墊，其中該至少一層中間層包含：聚胺基甲酸酯；聚酯奈米纖維；聚酯微纖維；不織布；至少一種開放式細孔結構；橡膠發泡體材料； 織造布；棉材料；聚酯材料；至少一種熱塑性彈性體；聚氯乙烯材料；穿孔；或至少一種抗微生物劑；或其任何組合。
  5. 如申請專利範圍第1項之運動用墊，其中該至少一層底層包含：紋理；穿孔；合成橡膠；天然橡膠；或至少一種抗微生物劑；或其任何組合。
  6. 如申請專利範圍第1項之運動用墊，其中：該至少一層頂層可操作作為運動表面及作為地板接觸表面；及/或該至少一層底層可操作作為運動表面及作為地板接觸表面。
  7. 一種運動用墊，其包含：至少一層頂層，其由聚胺基甲酸酯所製成且具有至少一種開放式細孔結構，其中該至少一層頂層包含至少一種 抗微生物劑；至少一層穿孔底層，其包含至少一種熱塑性彈性體；及至少一層中間層，其包含配置在該至少一層頂層與該至少一層底層之間的至少一種聚酯棉摻合織造布。
  8. 如申請專利範圍第7項之運動用墊，其中該至少一層中間層包含：聚胺基甲酸酯；聚酯奈米纖維；聚酯微纖維；不織布；織造布；至少一種開放式細孔結構；橡膠發泡體材料；棉材料；聚酯材料；棉聚酯摻合材料；至少一種熱塑性彈性體；聚氯乙烯材料；穿孔；或至少一種抗微生物劑；或其任何組合。
  9. 如申請專利範圍第7項之運動用墊，其中該至少一層底層包含： 紋理；合成橡膠；天然橡膠；至少一種抗微生物劑；或其任何組合。
  10. 如申請專利範圍第7項之運動用墊，其中：該至少一層頂層可操作作為運動表面及作為地板接觸表面；及/或該至少一層底層可操作作為運動表面及作為地板接觸表面。
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