TW200821123A - Manufacturing method of Yoga pad - Google Patents

Manufacturing method of Yoga pad Download PDF

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Publication number
TW200821123A
TW200821123A TW95140607A TW95140607A TW200821123A TW 200821123 A TW200821123 A TW 200821123A TW 95140607 A TW95140607 A TW 95140607A TW 95140607 A TW95140607 A TW 95140607A TW 200821123 A TW200821123 A TW 200821123A
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Taiwan
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foaming
fiber
materials
agent
kneading
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TW95140607A
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Chinese (zh)
Inventor
Zhen-Yi Gao
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Shiuh Jiuh Ind Co Ltd
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Priority to TW95140607A priority Critical patent/TW200821123A/en
Publication of TW200821123A publication Critical patent/TW200821123A/en

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Abstract

The present invention is to provide a manufacturing method of Yoga pad, which is to adequately pressurize, knead, and blend predetermined proportion of raw material of elastic material, foaming agent, promoting agent, and some proper-length fiber reinforced material. The blended material after being adequately-mixed is fed into a sheet extruder to be extruded into sheet-shaped foam material, wherein most of the fiber reinforced material can be forced to approximately extend in the foam material along the extrusion direction of the sheet extruder. Finally, the aforementioned foam material is subject to vulcanization, foaming and cooling, and air-pressure shaping, to obtain the Yoga pad having therein the fiber reinforced material.

Description

200821123 九、發明說明: 【發明所屬之技術領域】 本發明係與可供進行瑜珈運動者使用之瑜珈墊有 關,更詳而言之是指一種内含纖維補強材之瑜珈墊之 製法者。 【先前技^标】 按,傳統瑜珈墊多係以發泡材料所發泡而成之發 泡墊體,俾可利用發泡墊體之防滑性便於瑜珈練習者 於地面上進行肢體伸展之運動。 惟,單純之以發泡材料製成之發泡墊體伸縮性甚 佳,於其上進行講求肢體伸展之瑜珈運動時易因發泡 墊體文力而伸縮之特性導致練習者不甚扭傷或滑倒, 因此,乃有業者利用於發泡墊體表面再黏貼一層布之 方式,俾達成防止發泡墊體受力伸縮及可於布表面印 刷圖案或文字之效果,如中華民國發明第9〇115918 號、第91 132350號及第92100377號等專利案所示。 不過,布的防滑性不佳,雖然具有可供印刷美觀之圖 案或文字之效果,使用時反而會影響動作進行之順暢。 其次,前揭各專利案製作時係在橡膠片尚未送進 加硫發泡箱(加硫成型機)成型前於其表面塗佈膠合 劑或接著劑,再將不同物性之材質(如布)置於橡膠= 上一併送入加硫發泡箱,始可發泡成型為具不同物性 200821123 之發泡製品。雖然前揭於橡膠發泡物表面貼合不同物 性材質之技術可獲得預期之效果,不過,利用膠合劑 或接著劑進行貼合之方式卻會導致空氣或水Μ之環 【發明内容】 本發明之主要目的即在提供一種输琢塾之製法, 其内部含有/大致上沿瑜㈣軸向延伸之多數纖維補強 材’俾表面不料貼合布料即可防止使用者於表面進 行:伽動作時因發泡塾體之柔軟伸縮特性而不甚受傷 开^發生進而可解決習知瑜珈墊製作時表面須使 用勝& Μ或接著劑貼合布料而導致之環保污染問題。 緣疋,為達成前述之目的,本創作係提供一種瑜 珈墊之製法’其步驟係包含有原料混合:將預定比例 之彈性材、發泡劑與促進劑等原料予以充分加壓揉捏 混煉;添加纖維補強材:將適當長度之多數纖維補強 材混合於原料中;押出發泡材:將充份混合後之混合 料达入一押片機予以押出為片狀發泡材,多數纖維補 強材則可叉力而大致沿押片機之押出方向延伸於發泡 中’發/包成型:將發泡材予以加硫、發泡並冷卻定 型’即可獲致内含纖維補強材之瑜珈墊者。 【實施方式】 200821123 以下,茲舉本創作二較佳實施例,並配合圖式做 進一步之詳細說明如後: 請參閱第一圖所示,本發明一較佳實施例之瑜珈 墊ίο之製法,其步驟如下·· 原料混合110 :係將預定比例之彈性材與發泡 劑、促進劑及安定劑等原料置於一習知捏合機内予以 加壓揉捏混練,再將揉捏後之捏合料送入一習知混合 機内進行再充份混合修正之動作。該原料係包含有約 4 ·· 1比例之彈性材與人造彈性料(如苯乙烯-丁二烯橡 膠,SBR、丁二烯橡膠,BR、乙烯-丙烯-非-共軛二烯橡 膠,EPDM等)以及適量之加硫劑(如硫磺等)、有機 發泡劑(如偶氮二甲胺,Azodicarbonamide,ADCA等) (無機發泡劑亦可)、促進劑(如橡膠硫化促,TMTD、 MBT等)及填充劑(或補強劑)等用以降低成本且改 良橡膠成品物理性質之添加劑(如橡膠級黑煙,Rubber Grade Carbon Black、純二氧化石夕,Fumed Silica、碎酸 鈣,CaSi03、碳酸鈣,CaC03等)。該彈性材可為天然 橡膠(NR)、合成橡膠(PU)、聚氨乙烯(PVC)、聚乙烯(PE) 或苯乙烯丁二烯橡膠(SBR)等習知彈性材料,本實施例 係採用天然橡膠。 添加纖維補強材120 :將適當長度之多數纖維補 強材12混合於原料中,各該纖維補強材12係木材纖 維,當然亦可為尼龍纖維等其他具適當長度之纖維補 200821123 強材料 押出發泡材130 ··將充份混合後之混合料送入一 習知押片機予以押出為片狀發泡材,多數纖維補強材 12則可於發泡材受擠壓推出之際受力而大致沿押片機 之押出方向延伸於發泡材中。 發泡成型140:最後再將發泡材置於習知加硫發 泡箱内予以加硫、發泡成型,藉由天然橡膠發泡時所 產生之力量及發泡劑起化學變化時所產生之氣體壓力 而發泡成型,再並冷卻㈣,即可獲致内含纖維補強 材12之瑜珈墊1〇,如第二圖所示。 藉此,本發明該瑜珈墊10之製法,其利用橡膠原 料發泡時所產生之力量及發泡劑起化學變化時所產生 之氣體壓力可將纖維補強材12結合於瑜珈墊1〇内, 且:各該纖維補強材12在發泡材受押片機押出之際, =力大致上沿押片機之押出方向延伸而參雜於發泡 ,如此一來’該瑜㈣10即可產生軸向無法伸 縮、徑向僅可略為伸縮之效果,俾供使用者於並上進 行瑜物動作時不會輕易伸縮而導致使用者受傷,基 此’該瑜珈墊10表面即不需如習知瑜珈 ; 料,進而可省略黏著劑之使用、更為環保者。、占口布 之制TL圖所示,係本發明另一較佳實施例输•墊 之衣法’其技術大體上與前揭實施例相同, 於係將纖維補強材直接添加於原料尹予以混合再進行 200821123 後續之相同步驟者。 綜上所陳’本發明所提供之瑜珈墊之製法, 部含有大致上沿瑜珈墊軸向延伸之多數纖維補強^内 俾表面不需再貼合布料即可防止使用者於表面進〜 珈動作時因發泡墊體之柔軟伸縮特性而不甚受傷2瑜 形發生,進而可解決習知瑜珈墊製作時表面須使 合劑或接著劑貼合布料而導致之環保污染問題者;二 是,本發明確實符合發明專利之規^,爰依法提出= 【圖式簡單說明】 第一圖係本發明一較佳實施例之流程圖。 f:圖係本發明一較佳實施例所製成之成品圖 第二圖係本發明另一較佳實施例之流程圖。 【主要元件符號說明】 添加纖維補強材12〇 瑜珈墊10 發泡成型140 維補強材12 原料混合110 出發泡材130200821123 IX. INSTRUCTIONS: [Technical Field of the Invention] The present invention relates to a yoga mat for use by a yoga exerciser, and more particularly to a yoga mat containing a fibrous reinforcing material. [Previous technical standards] According to the traditional yoga mats, foaming mats made of foamed materials are used. The anti-slip properties of the foaming mats can be used to facilitate the stretching of the limbs by the yoga practitioners on the ground. . However, the foamed cushion body made of foamed material is excellent in stretchability, and the characteristics of the foaming body due to the strength of the foaming cushion body during the yoga exercise for stretching the limbs cause the practitioner not to be sprained or Slip, therefore, there is a way for the manufacturer to apply a layer of cloth on the surface of the foaming pad body to achieve the effect of preventing the foaming pad body from being stretched and contracted, and printing a pattern or a character on the surface of the cloth, such as the invention of the Republic of China.专利115918, 91132350 and 92100377 are shown in the patent cases. However, the anti-slip property of the cloth is not good, and although it has the effect of printing a beautiful picture or text, it will affect the smooth movement of the action. Secondly, the pre-existing patents are made by applying a glue or an adhesive to the surface of the rubber sheet before it is fed into the vulcanization foaming box (sulphurizing molding machine), and then the materials of different physical properties (such as cloth). It is placed on the rubber = and sent to the vulcanization foaming box. It can be foamed into foamed products with different physical properties of 200821123. Although the technique disclosed above for attaching different physical materials to the surface of the rubber foaming material can achieve the desired effect, the manner of bonding with a glue or an adhesive may result in a ring of air or water. [Invention] The present invention The main purpose of the invention is to provide a method for the production of sputum, which contains/is substantially a plurality of fiber reinforced materials extending along the axial direction of the ( (4) 俾 俾 不 不 不 不 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可 即可The soft and flexible characteristics of the foamed carcass are not particularly irritating. This can solve the problem of environmental pollution caused by the use of a smashing or squeezing adhesive on the surface of a conventional yoga mat. In order to achieve the above objectives, the present invention provides a method for preparing a yoga mat, the steps of which include mixing raw materials: a predetermined proportion of elastic materials, foaming agents and accelerators are sufficiently pressurized and kneaded and kneaded. Adding fiber reinforcing material: mixing most fiber reinforcing materials of appropriate length into the raw material; extruding the foaming material: the mixed mixture is put into a tableting machine and extruded into a sheet-like foaming material, and most of the fiber is reinforced. The material can be forked and extended along the extrusion direction of the tablet machine in the foaming process. The hair/bag molding: the foaming material is sulphurized, foamed and cooled and shaped to obtain the yoga mat containing the fiber reinforcing material. By. [Embodiment] 200821123 The following is a preferred embodiment of the present invention, and further detailed description with reference to the following: Please refer to the first figure, a method for manufacturing a yoga mat ίο according to a preferred embodiment of the present invention The steps are as follows: · Raw material mixing 110: a predetermined proportion of the elastic material and a foaming agent, an accelerator, a stabilizer, and the like are placed in a conventional kneading machine to be kneaded and kneaded by kneading, and then kneaded after kneading. The material is fed into a conventional mixer for refilling and correcting. The raw material comprises an elastic material of about 4··1 ratio and an artificial elastic material (such as styrene-butadiene rubber, SBR, butadiene rubber, BR, ethylene-propylene-non-conjugated diene rubber, EPDM). Etc.) and an appropriate amount of sulfurizing agents (such as sulfur, etc.), organic foaming agents (such as azodiamine, Azodicarbonamide, ADCA, etc.) (inorganic foaming agents can also be), accelerators (such as rubber vulcanization, TMTD, Additives such as MBT, etc. and fillers (or reinforcing agents) to reduce the cost and improve the physical properties of the finished rubber products (such as rubber grade black smoke, Rubber Grade Carbon Black, pure silica dioxide, Fumed Silica, calcium sulphate, CaSi03, Calcium carbonate, CaC03, etc.). The elastic material may be a conventional elastic material such as natural rubber (NR), synthetic rubber (PU), polyvinyl chloride (PVC), polyethylene (PE) or styrene butadiene rubber (SBR), and this embodiment is adopted. natural rubber. Adding fiber reinforcing material 120: a plurality of fiber reinforcing materials 12 of appropriate length are mixed in the raw material, and each of the fiber reinforcing materials 12 is a wood fiber, and of course, other fibers having a suitable length such as nylon fiber can be used for foaming. Material 130 ·· The mixed mixture is sent to a conventional tablet machine and extruded into a sheet-like foam material. Most of the fiber reinforcement material 12 can be stressed when the foam material is squeezed out. Extending in the direction of the extrusion machine in the foaming material. Foaming molding 140: Finally, the foaming material is placed in a conventional vulcanization foaming box to be vulcanized and foamed, and the force generated by the foaming of the natural rubber and the chemical change of the foaming agent are generated. The gas pressure is foamed and then cooled (4) to obtain the yoga mat 1 of the fibrous reinforcing material 12, as shown in the second figure. Therefore, the method for manufacturing the yoga mat 10 of the present invention can combine the fiber reinforcing material 12 into the yoga mat 1 by using the force generated when the rubber material is foamed and the gas pressure generated when the foaming agent chemically changes. And: when the foam reinforcing material 12 is pushed out by the foaming material by the tableting machine, the force is substantially extended along the extrusion direction of the tableting machine and mixed with the foaming, so that the 'Yu (4) 10 can generate the shaft The effect of not being able to expand and contract, the radial direction can only be slightly stretched, and the user does not easily expand and contract when performing yoga movements on the side, causing injury to the user. Therefore, the surface of the yoga mat 10 does not need to be like a yoga. The material can be omitted, and the use of the adhesive can be omitted. According to another embodiment of the present invention, the TL diagram of the present invention is substantially the same as the previously disclosed embodiment, and the fiber reinforcing material is directly added to the raw material Yin. Mix and then proceed to the same steps as 200821123. In summary, the method for manufacturing the yoga mat provided by the present invention comprises a plurality of fibers reinforced in the axial direction of the yoga mat. The inner surface of the inner lining does not need to be attached to the fabric to prevent the user from entering the surface. At the time, due to the soft and flexible characteristics of the foaming pad body, it is not particularly injured. 2, it can solve the problem of environmental pollution caused by the combination of the mixture or the adhesive on the surface of the conventional yoga mat; second, this The invention is indeed in accordance with the regulations of the invention patent, and is proposed according to law. [First description of the drawings] The first figure is a flow chart of a preferred embodiment of the present invention. f: Figure 1 is a finished view of a preferred embodiment of the present invention. The second drawing is a flow chart of another preferred embodiment of the present invention. [Main component symbol description] Add fiber reinforcement 12〇 Yoga mat 10 Foam molding 140-dimensional reinforcing material 12 Raw material mixing 110 Out-foaming material 130

Claims (1)

200821123 十、申請專利範圍: 1. 一種瑜珈墊之製法,其步驟係包含有: 原料混合:將預定比例之彈性材、發泡劑與 劑等原料予以充分加壓揉捏混煉; 添加纖維補強材:將適當長度之多數 混合於原料中; *数纖維補強材 押出發泡材:將充份混合後之混合料送入— 機予以押出為片狀發泡材,多數纖維補強材則可受力 而大致沿押片機之押出方向延伸於發泡材中; 發泡成型:將發泡材予以加硫、發泡並冷卻定型, 即可獲致内含纖維補強材之瑜珈墊者。 2. 如申凊專利範圍帛1項所述之製法,其中彈性 =與發泡劑等原料絲以—捏合機予以充份加壓揉捏 混練’再以—混合機進行混合修正之動作,用以使各 原料可混合均勻。 •如申請專利範圍第1項所述之製法,其中發泡 劑可為有機或無機發泡劑。 、4·如申請專利範圍第1項所述之製法,其中各該 纖維補強材係木材纖維。 、5·如申請專利範圍第丨項所述之製法,其中各該 纖維補強材係尼龍纖維。 …6·如中請專利範圍第i項所述之製法,其中該彈 性材可為天然橡膠(NR)、合成橡膠(pu)、聚氨乙烯 200821123 (PVC)、聚乙烯(pE)或苯乙烯丁二烯橡膠(SBR)等 材料。 7·—種瑜珈墊之製法,其步驟係包含有: 原料混合:將預定比例之彈性材、發泡劑、促進 劑與適當長度之多數纖維補強材等原料予以充分加壓 揉捏混煉; 押出發泡材:將充份混合後之混合料送入一押片 機予以押出為片狀發泡材,多數纖維補強材則可受力 而大致沿押片機之押出方向延伸於發泡材中; 發泡成型:將發泡材予以加硫、發泡並冷卻定型, 即可獲致内含纖維補強材之瑜珈墊者。200821123 X. Patent application scope: 1. A method for preparing a yoga mat, the steps of which include: mixing of raw materials: kneading and kneading a predetermined proportion of materials such as elastic materials, foaming agents and agents; adding fiber reinforcement Material: Mix a large part of the appropriate length in the raw material; *Number of fiber reinforcement material is extruded into the foam material: the mixed mixture is fed into the machine to be extruded into a sheet foam material, and most fiber reinforcement materials are acceptable. The force extends substantially in the direction of the extrusion of the tableting machine in the foaming material; foam molding: the foaming material is sulphurized, foamed and cooled to form a yoga mat which contains the fiber reinforcing material. 2. For the production method described in the scope of patent application 帛1, in which the elasticity = the raw material wire such as the foaming agent is kneaded and kneaded by a kneading machine, and then mixed and corrected by a mixer. So that each raw material can be mixed evenly. • The method of claim 1, wherein the blowing agent is an organic or inorganic blowing agent. 4. The method of claim 1, wherein each of the fiber reinforcing materials is a wood fiber. 5. The method of claim 2, wherein each of the fiber reinforcing materials is a nylon fiber. The method of claim i, wherein the elastic material may be natural rubber (NR), synthetic rubber (pu), polyurethane 200821123 (PVC), polyethylene (pE) or styrene. Materials such as butadiene rubber (SBR). 7. The method for preparing a yoga mat comprises the following steps: mixing raw materials: kneading and kneading a predetermined proportion of the elastic material, the foaming agent, the accelerator and a plurality of fiber reinforcing materials of an appropriate length; Extrusion foaming material: the mixed mixture is sent to a tableting machine to be extruded into a sheet-like foaming material, and most of the fiber reinforcing materials can be forced to extend along the extrusion direction of the tableting machine to the foaming material. Foaming: The foaming material is vulcanized, foamed and cooled to form a yoga mat with a fiber-reinforced material. 原料可混合均勻。 用以使各 9·如申請專利範圍第 劑可為有機或無機發泡劑 1〇·如申請專利範圍第 纖維補強材係木材纖維。 Π·如申請專利範圍第 纖維補強材係尼龍纖維。 7項所述之製法,其中發泡 7項所述之製法,其中各該 7項所述之製法,其中各該 12·如申請專利範圍第 性材可為天然橡膠(NR)、‘ 弟7項所述之製法,其中該彈 、合成橡膠⑽)、聚氨乙烯 11 200821123 (PVC)、聚乙烯(PE)或苯乙烯丁二烯橡膠(SBR)等彈性 材料。 12The raw materials can be mixed evenly. For the purpose of making the first agent of the patent application range, the organic agent or the inorganic foaming agent may be an industrial fiber. Π·If you apply for the patent range, the fiber reinforcement is nylon fiber. The method of claim 7, wherein the method of foaming according to item 7, wherein each of the methods described in the seventh item, wherein each of the 12th articles of the patent application scope is natural rubber (NR), 'brother 7 The method of the invention, wherein the elastic material, the synthetic rubber (10), the polyvinylidene 11 200821123 (PVC), the polyethylene (PE) or the styrene butadiene rubber (SBR). 12
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102784455A (en) * 2011-03-24 2012-11-21 加拿大露露柠檬运动用品有限公司 Exercise mat, method for making exercise mat and method for making mat material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102784455A (en) * 2011-03-24 2012-11-21 加拿大露露柠檬运动用品有限公司 Exercise mat, method for making exercise mat and method for making mat material
US9902125B2 (en) 2011-03-24 2018-02-27 Lululemon Athletica Canada Inc. Methods for making an exercise mat
CN110181908A (en) * 2011-03-24 2019-08-30 加拿大露露柠檬运动用品有限公司 Sports pad, the method for manufacturing sports pad and the method for manufacturing cushion material
US11623116B2 (en) 2011-03-24 2023-04-11 Lululemon Athletica Canada Inc. Exercise mat

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