TW200416915A - Wirebonding insulated wire - Google Patents
Wirebonding insulated wire Download PDFInfo
- Publication number
- TW200416915A TW200416915A TW093104133A TW93104133A TW200416915A TW 200416915 A TW200416915 A TW 200416915A TW 093104133 A TW093104133 A TW 093104133A TW 93104133 A TW93104133 A TW 93104133A TW 200416915 A TW200416915 A TW 200416915A
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- Taiwan
- Prior art keywords
- wire
- electrical connection
- welding
- item
- protrusion
- Prior art date
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- H—ELECTRICITY
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/002—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating specially adapted for particular articles or work
- B23K20/004—Wire welding
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Description
200416915 玖、發明說明: 【發明所屬之技術領域】 本發明係與線及絲焊有關,更特定言之,其係與一種絕 緣線絲焊方法有關。 【先前技術】 一積體電路(integrated circuit ; 1C)晶粒為形成於一諸如 矽晶圓之半導體晶圓上的一小型裝置。此晶粒通常係從該 晶圓上切割下來,並附著於一基板或基礎載體上用於互連 再分佈。接著,晶粒上的焊墊藉由絲焊與該載體上的引線 電性連接。不斷需要有更密集的積體電路(1C),且該1C之印 跡的尺寸不應有相應之增加。還需要有更多1(:輸入及輸 出,使晶片與其封裝之間具有高密度的連接,並需要有精 細的間距與超精細間距的絲焊。由於已將焊墊之間的間隔 減小,來容納更多數量的焊墊,故焊線直徑亦應減小。例 如,在63 μχη間距之應用中使用了直徑25 μιη的線,而在52 Mm與44 μπι間距之應用中要使用直徑2〇·3 μηι的線。現在已 經發展到能在37 μιη間距之應用中使用直徑17 μιη的線。 線直徑的減小給操作及絲焊造成困難。在模造階段,使 用更小直徑線的零件容易遭到更多線掃除拒絕,這會造成 線知:路。此等線掃除及短路可藉由使用絕緣或塗佈線來減 ,、而,^使用塗佈線,特別是為該第二焊接使用時, 报難獲彳于良好的焊接品質。即,一絲焊機要在裝置焊墊處 進行第焊接,並在載體焊墊處進行第二焊接。使用絕緣 線的一普遍問題是在該第二焊接上不能黏合。
〇:_12〇6_D〇C 200416915 【發明内容】 本,明提供—種使用標準超聲波絲焊機的方法,其可改 善。亥第—焊接的焊接品質,從而進一步提高絕緣線在絲 應用中的使用。 【實施方式】 下文中參考附圖所作的詳細說明旨在說明本發明目前的 較佳具體實施例,並非代表本發明的唯一實施形式。應明 白’藉一由包含在本發明之精神及範,内的不同具體實施 例’可貫現相同或相當的功能。 為方便說明’圖式中的某些特徵被放大’圖式及复中的 元件不一定為正確的比例。然而,熟習此項技術者报容易 明白此類細節。圖式中,相同的數字係用來表示相同的元 件0 一本發明為—電性連接,用於連接—第-裝置之-烊墊及 一第二裝置之-焊塾。該電性連接包括—第__絲烊,用於 將-絕緣谭線之-第一部分固定至該第—裝置谭塾。—第 二絲焊將該絕緣焊線之―第:部分固定至該第二裝d 塾。—凸起形成於該第二絲焊之上,其可提高該第二于 _離強度。該凸起係從該第二絲焊之一中心處偏移,偏 =距離較佳應約為凸起之—直徑的—半。在—較佳具 軛例中,該凸起係由金形成。 、 本發明亦提供-種用於將一第一衷置電性連接至—第二 =二該方法包括形成一第,、一第二… 干接上之一凸起的步驟。該第—焊接係藉由將一絕
O:\9A91206.DOC 200416915 緣線之-第一部分絲焊至該第一裝置之_焊塾上而形成, 其電性連接該焊線及該第一裝置。該第二焊接係藉由將該 絕緣線之-第二部分絲焊至該第二裝置之一烊墊上而形 成,其電性連接該第一裝置與第二裝置。形成於該第二焊 接上的凸起係從該第二焊接之一中心處偏移。 現在翏考ΒΠ ’其顯示依據本發明之_電性連接的一放大 t視圖。該電性連接使—第-裝置之—料iq與—第二裝 ^之^焊㈣連接,從而使該等第—與第二裝置電性連 板上^ 4置可以為—半導时置,諸如形成於—石夕基 諸七^ a /弟一虞置亦可以為一半導體裝置, 诸如一堆璺晶粒組態中— 較佳且矽每_丨^下邛日日粒。然而在目前的 第二裝置為—載體,且第二裝置焊 墊2為该载體之一引線。該 類型已為孰習此項脖本“、弟置及其焊墊之 明而做乂 瞭解’且無須為完全理解本發 明而做詳細說明。 町十私 該電性連接包括一絕緣焊線14,1且右一 將絕緣焊線14之一第—部分或端部固i至第弟^焊16, 上。—第二絲蟬18將絕緣焊線14之 衣卜㈣ 裝置焊墊12上。在目前…土 弟分固定至第二 ., 車父佳具體實施例巾,第一辞们6 為一球形焊接,第二料18為—㈣ 《、接16 产術語「絲焊」公認為指晶片與基板經^ 等線接合至焊塾最常用的 ,、互連。將该 超聲波焊接。超聲波 / 5 U由熱超聲波焊接或是 &耳/反、、、糸谇使用振動鱼 焊塾間的介面,造成局部溫來摩擦線與 k而促進橫跨邊界之
O:\91\91206.DOC 416915 2子的擴散。而熱超聲波焊接除振動之外,還使用了熱, 步促進了材料的移動。在球形料中,用—毛細管 線。使形成於該線之-端的_球體正對該毛細管表 =壓。該球體可以氫焰或火花方式形成。該毛細管對著焊 推動球體’隨後’當其對著該第—焊塾保持該球體時^ =加超聲波振動,將球體焊接至該晶粒上。此舉稱為該第 /接。:旦球體已焊接至晶粒上,將仍保持線的該毛細 官移至-第二焊墊之上,該焊墊將與第—料電性連接。 要形成一針腳形焊接,需使線正對第二焊墊受壓,形成一 t形桿接。然後再次施加一超聲波能量,直至將線焊接至 弟二焊墊。隨後將毛細管提起,從該焊接移開,折斷線。 此針腳形焊接稱為f二焊接。針腳形焊接與球形 熟習此項技術者所孰知。 /雖然針腳形焊接已為吾人所熟知,但在使用絕緣線時, 很難獲得-良好的第二絲焊。通常,不牢固㈣二焊接係 由於在線與焊接引線之間仍存在線絕緣,阻止了良好黏 合。即在線與引線之間僅有少量接觸區域,其位於第二焊 接之尾部區域。在該線對面,將該絕緣體之一更大部分在 楔形構造過程中拿掉。該不牢固的黏合在線剝離測試結果 中顯而易見。在一線剝離測試中,將一鉤置於最接近第二 焊接的線之下,並施加一提升力,藉此測試第二焊接的強 度。絕緣精細線及絕緣超精細線通常顯示出甚低的線剝離 強度。為克服低線剝離強度問題,於第二絲焊18上形成一 凸起20。
O:\91\91206.DOC -9 - 200416915 現在參考圖2,其顯示該第二絲焊丨8之一大幅放大的示意 圖。可以看到,凸起2〇係從第二絲焊丨8處偏移。在本發明 目月il之一較佳具體實施例中,凸起2〇偏移的距離約為其直 徑「d」的一半。凸起2〇的直徑在相當程度上需依據其得-以 形成的線14的直徑。對於直徑為25 μηι的線,凸起2〇的直徑 可以為約40至約50 μιη。例如,就25 μπι(1密爾)線而言,凸 起20的直徑可控制在約45與55之間。為提供良好黏合, 凸起20較佳應由與線14之導電材料相同的材料形成。例 若線14具有一金質導電核心,則凸起較佳應由金形 成在本發明之一具體實施例中,一 20 μηι塗佈金線係絲焊 至一 76 μηι X 7ό μηι的焊墊上。形成於該焊墊上之凸起的直 徑約為35 μπι。 凸起20可以與形成第一絲焊16相同之方式,諸如採用氫 焰或高壓電火花的方式形成或沈積於第二裝置焊墊12之 上。更特定言之,一球體係形成於該絲焊機中之線14的一 端。形成的球體正對絲焊機毛細管的表面受壓。該毛細管 對著第二絲悍18推動球體,隨後,當其對著焊墊Η保持該 球體時,施加超聲波振動,將球體焊接至第二絲焊18及焊 墊12。一旦球體已焊接至焊墊12,即可在上提毛細管時, 藉由失住毛細管上的線來切斷已焊接球體上的線。球體上 方的線區域最不牢固,將其空出,僅留下凸起2〇。凸起2〇 可採用目前可利用的絲焊機,諸如〖111泌]^與8〇:^&8〇6〇絲焊 機來形成,而無須修改毛細管。 圖3為圖1之焊線14之放大斷面圖。通常,金與鋁為製造
OA91\91206.DOC -10- 200416915 焊線取常用的元件。金與鋁均有硬度及延展性,並在多數 %境下具有類似的電阻。為加強穩定性,有時用諸如鈹、 鈣等摻雜劑對金線摻雜。直徑較小的鋁線常常用矽或有時 用鎂來摻雜,以改善其折斷負荷及延長參數。除金與鋁之 外,亦已知有銅、鈀合金、鉑或銀質焊線。本發明之焊線 14包括塗佈有電絕緣材料24的一導電核心22,適用於精細 間距及超精細間距之絲焊。焊線14具有小於約55 且可小 於30 μηι之一直徑。核心22較佳應包括金或銅,且絕緣材料 24為一有機絕緣塗層,厚度為約〇 5至約2 〇从㈤,在流通空 氣球體形成過程中可遭受熱分解。而且,焊線14較佳應具 有約180。至260。(:的一溫度Tg,其中,Tg指軟化溫度,亦稱 為玻璃轉變溫度。 參考圖4,其顯示不同線與絲焊之剝離強度的曲線圖。點 4〇表示採用標準楔形焊接的一標準2〇 μιη直徑(未塗佈)線的 剝離強度約為7 gm。點42表示依據本發明採用標準楔形焊 接與凸起20的一標準20 μηι直徑(未塗佈)線的剝離強度約為 6.5 gm,比無凸起的焊接小〇 5 gm。點44表示採用標準楔形 焊接的一 23 μηι直徑塗佈線的剝離強度。該剝離強度僅約為 2 gm,此強度甚低。與此相反,點46表示依據本發明採用 標準楔形焊接與凸起20的該23 μηι直徑塗佈線的剝離強 度。包括凸起20的該塗佈線與焊接具有約51 §111的剝離強 度,與無凸起焊接相比,此係一重大改善。然而,其結果 卻有些令人吃驚,因為事實發現,當該絲焊包括一凸起時, 未塗佈線的剝離強度降低了。
O:\91\91206.DOC -11 - 200416915 業已發現本發明能提供 使用絕緣線時,由於” :Λ·():以"^準絲烊機 由於5亥弟二焊接處的「未能在引線上黏 H,離零件拒絕現象幾乎可以消除,·⑻以—增加的線拉動/ 相離強度來提高位於第二焊接處的絕緣線的邊界性 無須㈣新的或修改過的絲焊設備,且在執行該第二谭接 操作前亦不需要進行任何額外的升級來移除該線上的絕緣 層’⑷減少了模造處的線短路拒絕現象;⑷無須使用具有 甚精細之填充劑的昂貴模造化合物;(f)使用的精細塗佈線 能夠橫向焊接;以及⑷焊墊/晶粒設計規則無須僅限於周邊 焊塾。 本發明較佳具體實施例之說明係為了說明及描述本發 明,並不希望包攬無遺或將本發明限於所揭露的形式。熟 習此項技術者應明白,可對上述具體實施例進行修改,而 不背離本發明之寬廣的發明概念。本發明適用於所有絲焊 封裝類型,包括但不限於BGA、QFN、QFP、PIXC、 CUEBGA、TBGA與TSOP封裝。因此,應明瞭本發明不限 定於所揭示的特定具體實施例,而是涵蓋由所附申請專利 範圍疋義的本發明之精神及範缚内的修改。 【圖式簡單說明】 當配合附圖詳讀前面的發明内容及上文中的本發明一較 佳具體實施例之詳細說明時,將可更明白本發明。基於解 說本發明之目的,圖式中顯示本發明目前的較佳具體實施 例。但是,應明白,本發明不限定於如圖所示的精確配置 及機構。圖式中: O:\91\91206.DOC -12- 200416915 圖1為依據本發明之一電性連接的放大側視圖; 圖2為圖1之第二絲焊之一放大侧視圖; 圖3為圖1之焊線的放大斷面圖;以及 圖4為使用各種線及絲焊的該第二焊接之剝離強度的曲 線圖。 【圖式代表符號說明】 10 焊墊 12 焊墊 14 絕緣焊線 16 第一絲焊 18 第二絲焊 20 凸起 22 導電核心 24 絕緣材料 40 > 42 ^ 44 ^ 46 點 d 直徑
O:\91\91206.DOC 13-
Claims (1)
- 200416915 拾、申請專利範園:一種將一第一裝置與一第 法包括如下步驟: 二裝置電性連接之方法, 該方 藉由將一絕緣線之一第一 焊墊上而形成一第一焊接, 一裝置; 部分絲焊至該第一裝置之〜 從而電料#該焊線與該第 …N工吻示一览晋 丈干塾上而形成一 H ^ -r* 該第二裝置;収 補袭置與 於該第二焊接上形成一凸 I其中该凸起係從該第二 少干接之一中心處偏移。 2.如申請專利範圍第丨項之電性 埂接方法,其中位於該第二 知妾上的該凸起偏移的距離 „ 、j局忒凸起之一直徑的一 平0 其中該凸起具有 其中該凸起係由 3. 如申請專利範圍第1項之電性連接方法 約40至50 μη的一直徑。 4. 如申請專利範圍第1項之電性連接方法 金形成。 5,如申請專利範圍第丨項之電性 甘士— π试A — 逆镬方法,其中該絕緣線包 括具有一有機絕緣塗層的一金或銅線之一。 6 ·如申%專利範圍第5項之電性彳查拉+ 包『生連接方法,其中該絕緣線具 有丨、於或荨於約2 5 μχη的一直經。 7.如申請專利範圍第6項之電性連接方法,其中該絕緣塗層 具有約為0·5 μιη至2.0 μιη的一厚度。 O:\9I\9I206.DOC 8. 8. 其中該絕緣塗層 其中該第一焊接 其中該第二焊接 其中該第二裝置 如申請專利範圍第7項之電性連接方法 具有約為180。至26〇π的一溫度Tg。 9. 10. 11. 12. 13. 14β 15. 如申凊專利範圍第1項之電性連接方法 包括一球形焊接。 如申請專利範圍第1項之電性連接方法 包括一針腳形焊接。 如申凊專利範圍第1項之電性連接方法 包括一載體。 一種提高楔形焊接至一引绩 i上h 、線的一塗佈線之一第二絲焊之 又之方法,该方法包括如下步驟: :該第二焊接上形成一凸起,其中該凸起係從該第二 知·接之一中心處偏移。 二裝置之一焊 一部分固定至 一種用於連接一第一裝置之一焊墊及一第 墊之電性連接,該電性連接包括: 一第一絲焊,其係將一絕緣焊線之一第 該第一裝置焊墊上; > Μ第_絲¥ ’其係將該絕緣焊線之—第二部分固定至 5玄苐一裝置焊墊上;以及 -凸起’其係形成於該第二絲焊之上,其中該凸起係 從該第二絲焊處偏移。 如申晴專利範圍第13項之電性連接,其中位於該第二焊 接上的該凸起偏移的距_約為言亥凸起之一直徑的一半。 如申睛專利範圍第13項之電性連接,其中該凸起具有約 4 0至5 0 μηι的一直徑。 O:\91\91206_DOC -2- 200416915 16 17. 18. 19. 20. 21. 22. 23. 之電性連接, 如申請專利範圍第13項 形成。 如申請專㈣圍第13項之電性連接, 具有—有機絕緣塗層的—金或銅線之 如申請專利範圍第17項之電性連接, 小於或等於約25 μιη的—直徑。 如申請專利範圍第18項之電性連接, 有約為〇·5 μιη至2.0 _厚度。 如申請專利範圍第17項之電性連接, 有約為180。至260〇C的一溫度Tg。 如申請專利範圍第13項之電性連接, 括一球形焊接。 如申凊專利範圍第丨3項之電性連接, 括一針腳形焊接。 如申請專利範圍第13項之電性連接方 置包括一載體。 其中該凸起係由金 其中該絕緣線包括 —〇 其中該絕緣線具有 其中該絕緣塗層具 其中該絕緣塗層具 其中該第一焊接包 其中該第二焊接包 法’其中該第二裝 O:\91\91206.DOC
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US7261230B2 (en) * | 2003-08-29 | 2007-08-28 | Freescale Semiconductor, Inc. | Wirebonding insulated wire and capillary therefor |
US7086148B2 (en) * | 2004-02-25 | 2006-08-08 | Agere Systems Inc. | Methods and apparatus for wire bonding with wire length adjustment in an integrated circuit |
US7475802B2 (en) * | 2004-04-28 | 2009-01-13 | Texas Instruments Incorporated | Method for low loop wire bonding |
JP2006324553A (ja) * | 2005-05-20 | 2006-11-30 | Renesas Technology Corp | 半導体装置及びその製造方法 |
US7205673B1 (en) * | 2005-11-18 | 2007-04-17 | Lsi Logic Corporation | Reduce or eliminate IMC cracking in post wire bonded dies by doping aluminum used in bond pads during Cu/Low-k BEOL processing |
JP5481769B2 (ja) * | 2006-11-22 | 2014-04-23 | 日亜化学工業株式会社 | 半導体装置及びその製造方法 |
US20080131998A1 (en) * | 2006-12-01 | 2008-06-05 | Hem Takiar | Method of fabricating a film-on-wire bond semiconductor device |
CA2609018A1 (en) * | 2007-09-28 | 2009-03-28 | Stephane Labelle | Systeme permettant de mieux exploiter la geothermie haute temperature |
JP5062283B2 (ja) | 2009-04-30 | 2012-10-31 | 日亜化学工業株式会社 | 半導体装置及びその製造方法 |
US8283780B2 (en) | 2010-11-25 | 2012-10-09 | Freescale Semiconductor, Inc | Surface mount semiconductor device |
US9613877B2 (en) * | 2013-10-10 | 2017-04-04 | UTAC Headquarters Pte. Ltd. | Semiconductor packages and methods for forming semiconductor package |
TWI594336B (zh) * | 2016-08-15 | 2017-08-01 | Insulation bonding wire | |
CN107731772B (zh) * | 2017-09-13 | 2020-08-04 | 北京无线电测量研究所 | 一种楔形键合引线加固结构和加固方法 |
US10366958B2 (en) | 2017-12-28 | 2019-07-30 | Texas Instruments Incorporated | Wire bonding between isolation capacitors for multichip modules |
DE102020124705A1 (de) | 2020-09-22 | 2022-03-24 | Te Connectivity Germany Gmbh | Verfahren zur Herstellung eines Leitungssystems und Leitungssystem |
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US5176310A (en) * | 1988-11-28 | 1993-01-05 | Hitachi, Ltd. | Method and apparatus for wire bond |
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JPH05129357A (ja) * | 1991-11-01 | 1993-05-25 | Tanaka Denshi Kogyo Kk | ボンデイング用ワイヤ |
JPH06291160A (ja) * | 1993-03-31 | 1994-10-18 | Nippon Steel Corp | 半導体装置および半導体装置の製造方法 |
JPH07249648A (ja) * | 1994-03-10 | 1995-09-26 | Nippon Steel Corp | 半導体装置 |
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SG76530A1 (en) * | 1997-03-03 | 2000-11-21 | Hitachi Chemical Co Ltd | Circuit boards using heat resistant resin for adhesive layers |
JPH10335368A (ja) * | 1997-05-30 | 1998-12-18 | Sanyo Electric Co Ltd | ワイヤボンディング構造及び半導体装置 |
JP2001015541A (ja) * | 1999-06-28 | 2001-01-19 | Sumitomo Electric Ind Ltd | 半導体装置および半導体装置の製造方法 |
US20020113322A1 (en) * | 2000-06-12 | 2002-08-22 | Shinichi Terashima | Semiconductor device and method to produce the same |
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US20030230796A1 (en) * | 2002-06-12 | 2003-12-18 | Aminuddin Ismail | Stacked die semiconductor device |
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