KR970705465A - 박막형 ud-프리프레그 및 그로부터 제조되는 pwb 적층판(foiled udprepreg and pwb laminate prepared therefrom) - Google Patents

박막형 ud-프리프레그 및 그로부터 제조되는 pwb 적층판(foiled udprepreg and pwb laminate prepared therefrom)

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KR970705465A
KR970705465A KR1019970701433A KR19970701433A KR970705465A KR 970705465 A KR970705465 A KR 970705465A KR 1019970701433 A KR1019970701433 A KR 1019970701433A KR 19970701433 A KR19970701433 A KR 19970701433A KR 970705465 A KR970705465 A KR 970705465A
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prepreg
layer
thin film
conductive metal
parallel
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KR1019970701433A
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English (en)
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에릭 미드델만
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샬크비즈크 피이터 코르넬리스; 페트 귄터
에이엠피-아크조 린람 브이오에프
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Publication of KR970705465A publication Critical patent/KR970705465A/ko

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/088—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of non-plastics material or non-specified material, e.g. supports
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/095—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/12—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/03—Use of materials for the substrate
    • H05K1/0313—Organic insulating material
    • H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0366—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement reinforced, e.g. by fibres, fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/10—Cords, strands or rovings, e.g. oriented cords, strands or rovings
    • B29K2105/101—Oriented
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/10—Cords, strands or rovings, e.g. oriented cords, strands or rovings
    • B29K2105/101—Oriented
    • B29K2105/108—Oriented arranged in parallel planes and crossing at substantial angles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
    • B29K2105/243—Partially cured
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25—Solid
    • B29K2105/253—Preform
    • B29K2105/256—Sheets, plates, blanks or films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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    • H05K2201/02—Fillers; Particles; Fibers; Reinforcement materials
    • H05K2201/0275—Fibers and reinforcement materials
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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Laminated Bodies (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

본 발명은 박막형 UD-프리프레그 및 그로부터 제조되는 PWB 적층판에 관한 것으로서, PWB 적층판 제조용 기재는 아직 완전히 응고되지 않은 매트릭스 수지에 함침된 30㎛ 이하의 직경을 갖는 평행하게 단일방향으로 배향시킨 강화 섬유로 만들어진 층에 결합된 전도성 금속 박막층으로 구성된 박막형 UD 프리프레그이고, 상기 박막형 UD-프리프레그는 비-박막형 UD 프리프레그 층 또는 비-유동성 UD 조성물층일 수 있는 다른 UD-층 사이에서 함께 스택 및 압축에 의해 UD-교차용 PWB 적층판을 제조하는데 사용될 수 있는 것을 특징으로 한다.

Description

박막형 UD-프리프레그 및 그로부터 제조되는 PWB 적층판(FOILED UD-PREPREG AND PWB LAMINATE PREPARED THEREFROM)
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제1도는 본 발명에 따른 박막형 UD 프리프레그(1)를 보여주며, x는 y방향에서 교차부분을 부여주는 도면에서는 아직 완전히 응고되지 않은 매트릭스 수지(5)에 함침된 평행하게 단일방향으로 배향시킨 강화섬유(4)로 구성되는 UD 프리프레그 층(3) 위에 가해지는 구리 박막(2)을 나타내고, 제2도는 WO 92/22191에 따른 비-유동성 UD 조성물(6)을 보여주며, 도면에서는(x 및 y의 교차부분) 비-유동성 매트릭스 수지(8)에 함침된 UD 섬유(7)로 구성된 두개의 층을 나타내며, 제3도는 두개의 박막형 UD 프리프레그(1)를 갖는 비-유동성 UD 조성물(6)을 스택하고 적층함에 의해 만들어진 Cu 0°/90° 90°/0° Cu PWB 적층판을 보여준다.

Claims (7)

  1. 아직 완전히 응고되지 않은 매트릭스 수지에 함침된 평행하게 단일반향으로 배향시킨 강화 섬유로 제조되는 UD 프리프레그 층으로 구성된 PWB 적층판 제조용 기재에 있어서, 상기 기재는 UD 프리프레그 층에 결합된 전도성 금속 박막층으로 구성된 박막형 UD 프리프레그이고, 상기 UD 프리프레그 층내의 강화 섬유는 30㎛ 이하의 직경을 갖는 것을 특징으로 하는 PWB 적층판 제조용 기재.
  2. 제1항에 있어서, 상기 금속 박막은 18㎛ 이하의 두께를 갖는 구리 박막인 것을 특징으로 하는 기재.
  3. 제1항 또는 제2항에 있어서, 상기 매트릭스 수지가 열경화성 수지인 것을 특징으로 하는 기재.
  4. 직포의 형태로 결합되지 않은 필라멘트가 평행하게 단일 방향으로 놓여진 UD 프리프레그 층의 제조방법에 있어서, 상기 평행한 필라멘트가 전도성 금속 박막층으로 결합되고, 지지된 유동성 매트릭스 수지에 함침되는 것을 특징으로 하는 UD 프리프레그 층의 제조방법.
  5. 적층판은 복수의 UD층으로 구성되고, 각 UD층은 단일방향으로 배향된 평행한 섬유로 강화시킨 수지 매트릭스로 구성되며, 상기 UD층은 교차형으로 배열되고, 적층판은 외부면에 평행한 대칭면을 갖는, 외부면에 전도성 금속 박막층을 갖는 PWB 적층판에 있어서, 상기 전도성 금속 박막 및 인접한 외부 UD층은 제1항 내지 제3항 중 어느 한 항에 따른 박막형 UD 프리프레그로 형성되는 것을 특징으로 하는 PWB 적층판.
  6. 몇개의 프리프레그 층이 스택 및 압축되고, 상기 프리프레그 층은 아직 완전히 응고되지 않은 매트릭스 수지에 함침된 평행하게 단일 방향으로 배향시킨 강화 섬유로 구성되는 PWB 적층판의 제조방법에 있어서, 상기 적층판의 외부면을 형성하는 프리프레그 층은 UD 프리프레그 층에 결합된 전도성 금속 박막층으로 구성되는 박막형 UD 프리프레그를 형성하고, 상기 전도성 금속 박막은 적층판의 외부면에 있는 것을 특징으로 하는 PWB 적층판의 제조방법.
  7. 수지 매트릭스내에 포함된 평행하게, 단일방향으로 배향시킨 강화 섬유로 구성된 몇개의 층이 스택 및 압축된 PWB 적층판의 제조방법에 있어서, 적층판의 내부 적층판을 형성하는 상기 층이 비-유동성 UD 조성물층을 형성하고, 적층판의 외부면을 형성하는 층이 아직 완전히 응고되지 않은 매트릭스 수지에 함침된 평행하게 단일방향으로 배향시킨 강화 섬유로 구성되는 층에 결합된 전도성 금속 박막층으로 구성된 박막형 UD 프리프레그를 형성하고, 상기 전도성 금속 박막은 적층판의 외부면에 있는 것을 특징으로 하는 PWB 적층판의 제조방법.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019970701433A 1994-09-19 1995-09-18 박막형 ud-프리프레그 및 그로부터 제조되는 pwb 적층판(foiled udprepreg and pwb laminate prepared therefrom) KR970705465A (ko)

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PCT/EP1995/003652 WO1996009158A1 (en) 1994-09-19 1995-09-18 Foiled ud-prepreg and pwb laminate prepared therefrom

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