KR970073842A - 마찰 교반 용접 - Google Patents

마찰 교반 용접 Download PDF

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Publication number
KR970073842A
KR970073842A KR1019970022165A KR19970022165A KR970073842A KR 970073842 A KR970073842 A KR 970073842A KR 1019970022165 A KR1019970022165 A KR 1019970022165A KR 19970022165 A KR19970022165 A KR 19970022165A KR 970073842 A KR970073842 A KR 970073842A
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South Korea
Prior art keywords
cutting
rotating member
edge
friction stir
stir welding
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KR1019970022165A
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English (en)
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KR100492835B1 (ko
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제이. 콜리간 케빈
제이. 아빌라 스티븐
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버나드 에이. 도나휴
더 보잉 캄파니
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Publication of KR970073842A publication Critical patent/KR970073842A/ko
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Publication of KR100492835B1 publication Critical patent/KR100492835B1/ko

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114—Single butt joints
    • B29C66/1142—Single butt to butt joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/16—Milling-cutters characterised by physical features other than shape
    • B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/22—Securing arrangements for bits or teeth or cutting inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/1255—Tools therefor, e.g. characterised by the shape of the probe
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/08—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for flash removal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/02—Deburring or deflashing
    • B29C37/04—Deburring or deflashing of welded articles, e.g. deburring or deflashing in combination with welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • B29C65/0681—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding created by a tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/14—Particular design of joint configurations particular design of the joint cross-sections the joint having the same thickness as the thickness of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • B29C66/81429—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth comprising a single tooth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • B29C66/81811—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
    • B29C66/81812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws the welding jaws being cooled from the outside, e.g. by blowing a gas or spraying a liquid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81422—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being convex
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5147—Plural diverse manufacturing apparatus including means for metal shaping or assembling including composite tool
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00—Cutters, for shaping
    • Y10T407/19—Rotary cutting tool
    • Y10T407/1906—Rotary cutting tool including holder [i.e., head] having seat for inserted tool
    • Y10T407/1908—Face or end mill
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00—Cutters, for shaping
    • Y10T407/19—Rotary cutting tool
    • Y10T407/1946—Face or end mill

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Optics & Photonics (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Milling Processes (AREA)

Abstract

본 발명은 하나 이상의 반경방향 절삭 날(32)을 갖는 부착가능 절삭 공구(30)를 포함하는 것을 특징으로 하는 회전 부재를 갖는 마찰 교반 용접 공구에 관한 것이다. 절삭 공구의 제 1실시 예는 하부 단부 절삭 날을 갖는 하나 이상의 절삭 인서트(42)와, 같은 수의 인서트 결합 홈(44)과, 결합된 인서트와 회전 부재 주위에 밀접하게 결합되는 크기의 칼라(46)와, 절삭 인서트(42)를 부재(38)에 고정하는 칼라 부착 장치와, 절삭 인서트(42)를 부재(38)에 고착하는 다수의 세트 스크루(48)를 포함한다. 절삭 공구의 제 2실시 예는 하부 단부 절삭 날을 갖는 절삭 인서트 홀더(60)와, 회전 부재를 통해 연장되고 회전 부재 회전축(64)으로부터 각도로 이격 지향된 인서트 홀더 구멍(62)과, 회전 부재(38)에 형성된 반경 방향 나사 구멍(66)과, 절삭 인서트 홀더에 대해 가압되도록 반경방향 구멍으로 회전되는 단일 스크루 패스너(68)를 포함한다. 절삭 공구의 제 3실시 예는 회전 부재(38)로부터 반경방향으로 연장되는 하나 이상의 탭(80)을 포함한다. 모서리 절삭 인서트(70)가 각 탭의 하부 단부에 저거 가능하게 부착된다, 모서리 절삭 인서트(70)는 절삭 날로서 작용하는 하나 이상의 모서리(72)를 포함한다. 또한 향상된 마찰 교반 용접 방법이 절삭 날을 갖는 절삭 공구를 종래의 마찰 교반 용접 공구에 부착하는 단계와, 재료가 절삭 날에 들어 붙지 않고 절삭 공구가 과일 용접 재료를 절삭해 내게 허용하도록 절삭 날 표면을 신속히 냉각하기 위해 용접부가 형성될 때 절삭 날에 액체를 공급하는 단계를 포함한다.

Description

마찰 교반 용접
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제 8도는 본 발명에 의해 형성된 절삭 공구의 제 1실시 예의 사시도.

Claims (24)

  1. 회전 부재에 부착된 비 소모 회전 탐침을 갖는 마찰 교반 용접 공구에 있어서, 하나 이상의 절삭 날과, 절삭 날을 상기 부재에 장착하는 하나 이상의 지지 기구를 포함하고, 상기 부재 및 상기 비 소모 탐침의 회전은 하나 이상의 절삭 날이 마찰 교반 용접 부의 외부 표면을 기계 가공하게 하는 하나 이상의 절삭 날의 같은 회전을 일으키는 것을 특징으로 하는 마찰 교반 용접 공구.
  2. 제 1항에 있어서, 절삭 날을 장착하는 하나 이상의 지지기구는 회전 부재의 수준 아래로 대략 0.051 내지 0.25㎜(0.002 내지 0.010inch)의 깊이로 회전 부재의 외주연 가까이에 절삭 날을 위치시키는 것을 특징으로 하는 마찰 교반 용접 공구.
  3. 제 1항에 있어서, 절삭 날을 장착하는 하나 이상의 지지 기구는 그 하부 단부에서 절삭 날을 갖는 하나 이상의 절삭 인서트와, 절삭 인서트를 회전 부재의 외주연에 탈착 가능하게 장착하는 수단을 포함하는 것을 특징으로 하는 마찰 교반 용접 공구.
  4. 제 3항에 있어서, 절삭 인서트를 탈착 가능하게 장착하는 수단은 각 절삭 인서트가 홈에 결합 가능하도록 회전 부재에 형성된 하나 이상의 홈과, 각 절삭 인서트를 회전 부재에 고정하고 회전 부재의 외주연에 부착 가능한 칼라와, 원하는 장소에서 홈 내에 절삭 인서트를 고정하는 수단을 포함하는 것을 특징으로 하는 마찰 교반 용접 공구.
  5. 제 4항에 있어서, 칼라는 상이한 치수를 갖는 절삭 인서트의 사용을 허용하도록 각 절삭 인서트 장소에서 내부 절취부를 포함하는 것을 특징으로 하는 마찰 교반 용접 공구.
  6. 제 4항에 있어서, 절삭 인서트 고정 수단은 칼라에 형성된 반경 방향 구멍들을 통해 나사 체결되는 세트 스크루들을 포함하고, 세트 스크루들은 절삭 인서트를 홈 내로 가압하는 것을 특징으로 하는 마찰 교반 용접 공구.
  7. 제 3항에 있어서, 절삭 날은 회전 부재의 수준에 대해 대략 0.051 내지 0.25㎜(0.002 내지 0.010inch)의 깊이와, 회전 부재의 측면에 대해 약 1.27 내지 2.54㎜(0.050 내지 0.100inch)의 외측 거리로 위치되는 것을 특징으로 하는 마찰 교반 용접 공구.
  8. 제 1항에 있어서, 절삭 날을 장착하는 하나 이상의 지지 기구는 하나 이상의 절삭 날을 갖는 하나 이상의 모서리 절삭 날과, 하나 이상의 모서리 절삭 날을 회전 부재의 외주연 가가이 장착하는 수단을 포함하는 것을 특징으로 하는 마찰 교반 용접 기구.
  9. 제 8항에 있어서, 하나 이상의 모서리 절삭 날은 하나의 모서리 절삭 인서트이고 모서리 절삭 인서트를 장착하는 수단은 하부 단부를 갖는 절삭 인서트 홀더와, 회전 부재에 형성되고 절삭 인서트 홀더가 결합 가능한 인서트 홀더 구멍과, 절삭 인서트 홀더를 원하는 장소에서 인서트 홀더 구멍 내에 고정하는 수단과, 모서리 절삭 인서트를 절삭 인서트 홀더 하부 단부에 부착하는 수단을 포함하는 것을 특징으로 하는 마찰 교반 용접 공구.
  10. 제 9항에 있어서, 모서리 절삭 인서트는 절삭 날로서 작용 가능한 4개의 모서리를 갖는 것을 특징으로 하는 마찰 교반 용접 공구.
  11. 제 9항에 있어서, 모서리 절삭 인서트는 스크루 장치에 의해 절삭 인서트 홀더에 제거 가능하게 부착되는 것을 특징으로 하는 마찰 교반 용접 공구.
  12. 제 9항에 있어서, 부착 수단은 회전 부재의 반경 방향 구멍을 통해 나사 체결되는 세트 스크루를 포함하고, 세트 스크루는 절삭 인서트 홀더를 사용 중 특정 장소에 고정하기 위해 절삭 인서트 홀더를 가압하는 것을 특징으로 하는 마찰 교반 용접 공구.
  13. 제 9항에 있어서, 절삭 날은 회전 부재의 수준에 대해 대략 0.051 내지 0.25㎜(0.002 내지 0.010inch)의 깊이와, 회전 부재의 측면에 대해 약 1.27 내지 2.54㎜(0.050 내지 0.100inch)의 외측 거리로 위치되는 것을 특징으로 하는 마찰 교반 용접 공구.
  14. 제 8항에 있어서, 하나 이상의 모서리 절삭 인서트를 장착하는 수단은 회전 부재의 하부 단부로부터 반경 방향으로 연장되는 하나 이상의 탭과, 각 모서리 절삭 인서트를 탭에 고정하는 수단을 포함하는 것을 특징으로 하는 마찰 교반 용접 공구.
  15. 제 14항에 있어서, 모서리 절삭 인서트는 하나 이상의 절삭 날로 작용하는 하나 이상의 모서리를 갖는 것을 특징으로 하는 마찰 교반 용접 공구.
  16. 제 14항에 있어서, 모서리 절삭 인서트는 중심 스크루 장치에 의해 각 탭에 제거 가능하게 부착되는 것을 특징으로 하는 마찰 교반 용접 공구.
  17. 제 14항에 있어서, 절삭 날은 회전 부재의 수준에 대해 대략 0.051 내지 0.25㎜(0.002 내지 0.010inch)의 깊이와, 회전 부재의 측면에 대해 약 1.27 내지 2.54㎜(0.050 내지 0.100inch)의 외측 거리로 위치되는 것을 특징으로 하는 마찰 교반 용접 공구.
  18. 제 14항에 있어서, 하나 이상의 탭은 회전 부재와 일체로 형성되는 것을 특징으로 하는 마찰 교반 용접 공구.
  19. 제 14항에 있어서, 절삭 날은 각 탭의 선행 날 표면에 부착되는 것을 특징으로 하는 마찰 교반 용접 공구.
  20. 비 소모 탐침을 갖는 회전 부재에 의한 마찰 교반 용접 방법에 있어서, 하나 이상의 절삭 날을 회전 부재에 부착하는 단계와, 절삭 날로 지향되는 물을 용접 과정 중 제공하는 단계와, 하나 이상의 절삭 날의 회전이 마찰 교반 용접 부의 회부 표면을 기계 가공하는 단계를 포함하는 것을 특징으로 하는 마찰 교반 용접 방법.
  21. 제 20항에 있어서, 물의 온도가 약 10 내지 30℃인 것을 특징으로 하는 마찰 교반 용접 방법.
  22. 제 20항에 있어서, 물은 공기 물 분무 혼합물의 형태로 분당 약 0.04 내지 0.381(0.01 내지 0.10gallon)의 양으로 제공되는 것을 특징으로 하는 마찰 교반 용접 방법.
  23. 제 20항에 있어서, 부재와 탐침의 회전은 탐침 이동의 선형 방향에 대해 약간 뒤의 각도에서 이루어지는 것을 특징으로 하는 마찰 교반 용접 방법.
  24. 제 20항에 있어서, 절삭 날은 회전 부재의 외부 표면에 제거 가능하게 부착되는 것을 특징으로 하는 마찰 교반 용접 방법.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019970022165A 1996-05-31 1997-05-30 마찰교반용접공구및방법 KR100492835B1 (ko)

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EP0810055B1 (en) 1999-12-22
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US5794835A (en) 1998-08-18
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