JPWO2018079466A1 - 樹脂組成物、接着剤、封止材、ダム剤、半導体装置、およびイメージセンサーモジュール - Google Patents
樹脂組成物、接着剤、封止材、ダム剤、半導体装置、およびイメージセンサーモジュール Download PDFInfo
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- JPWO2018079466A1 JPWO2018079466A1 JP2018547645A JP2018547645A JPWO2018079466A1 JP WO2018079466 A1 JPWO2018079466 A1 JP WO2018079466A1 JP 2018547645 A JP2018547645 A JP 2018547645A JP 2018547645 A JP2018547645 A JP 2018547645A JP WO2018079466 A1 JPWO2018079466 A1 JP WO2018079466A1
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Classifications
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/38—Layered products comprising a layer of synthetic resin comprising epoxy resins
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/66—Mercaptans
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/68—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3442—Heterocyclic compounds having nitrogen in the ring having two nitrogen atoms in the ring
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
- H01L23/295—Organic, e.g. plastic containing a filler
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Abstract
Description
〔1〕(A)エポキシ樹脂、
(B)下記一般式(1)で表されるチオール化合物
(b)前記(B)以外の多官能チオール化合物、
(C)潜在性硬化促進剤、
を含有することを特徴とする、樹脂組成物。
〔2〕(b)成分が、エステル結合を有しないチオール化合物である、上記〔1〕記載の樹脂組成物。
〔3〕(b)成分が、チオール置換グリコールウリル誘導体である、上記〔1〕または〔2〕記載の樹脂組成物。
〔4〕(B)成分及び(b)成分のチオール化合物の合計量100質量部に対する、(B)成分の量が5〜80質量部である、上記〔1〕〜〔3〕のいずれか記載の樹脂組成物。
〔5〕80℃、1時間で硬化可能な上記〔1〕〜〔4〕のいずれか記載の樹脂組成物。
〔6〕上記〔1〕〜〔5〕のいずれか記載の樹脂組成物を含む、接着剤。
〔7〕上記〔1〕〜〔5〕のいずれか記載の樹脂組成物を含む、封止材。
〔8〕上記〔1〕〜〔5〕のいずれか記載の樹脂組成物を含む、ダム剤。
〔9〕上記〔1〕〜〔5〕記載の樹脂組成物の硬化物、上記〔6〕記載の接着剤の硬化物、上記〔7〕記載の封止材の硬化物、または上記〔8〕記載のダム剤の硬化物を含む、半導体装置。
〔10〕エンジニアリングプラスチック、セラミックス、および金属からなる群より選択される少なくとも1種の材料により形成される少なくとも2個の被着材が、上記〔6〕記載の接着剤の硬化物で接着されている、上記〔9〕記載の半導体装置。
〔11〕エンジアリングプラスチックが、スーパーエンジニアリングプラスチックである、上記〔10〕記載の半導体装置。
〔12〕エンジニアリングプラスチックが、液晶ポリマー、ポリカーボネート、ポリイミド、ポリアミド、ポリアミドイミド、ポリエーテルイミド、およびエポキシ樹脂からなる群より選択される少なくとも1種である、上記〔10〕または〔11〕記載の半導体装置。
〔13〕上記〔9〕〜〔12〕のいずれか1項記載の半導体装置を含む、イメージセンサーモジュール。
本実施形態の樹脂組成物(以下、樹脂組成物という)は、
(A)エポキシ樹脂、
(B)下記一般式(1)で表されるチオール化合物
(b)前記(B)成分以外の多官能チオール化合物、および、
(C)潜在性硬化促進剤、
を含有する。
(B)成分は、上述のように、その構造から他のチオール化合物に比べて低い粘度を有する。(C)成分に含まれ得るイミダゾールおよび3級アミンは、アミノ基を有している。そのアミノ基と樹脂組成物中のチオール基との反応が起点となり、(A)成分と(B)成分の重合が開始される。潜在性硬化促進剤としての成分(C)は、室温ではアミノ基の反応が起こりにくいように、設計されている。しかしながら、本発明者らの得た知見によると、(B)成分は、その低い粘度のため、成分(C)に浸透しやすい。その結果、(B)成分と(C)成分とが反応しやすい。そのため、樹脂組成物のポットライフが短くなってしまう。そこで、本実施形態では、(B)成分と(B)成分以外のチオール化合物((b)成分)とを併用することにより、ポットライフの向上が図られている。
本開示の半導体装置は、エンジニアリングプラスチック、セラミックス、および金属からなる群より選択される少なくとも1種の材料から形成される少なくとも2個の被着材が、上述の接着剤の硬化物で接着されている。
調製されてから1時間以内に、樹脂組成物の粘度が、東機産業社製E型粘度計(型番:TVE−22H、ロータ名称:1°34’×R24)を用いて、10rpm、および、予め設定された適切な測定レンジ(H、R、またはU)で、測定された。粘度は、注入性の観点から、低ければ低いほど好ましい。表1〜表2に、測定結果を示す。
調製された樹脂組成物の初期粘度(Pa・s)が、東機産業社製E型粘度計(型番:TVE−22H、ロータ名称:1°34’×R24)を用いて、10rpm、25℃で測定された。次に、25℃、湿度50%の環境にて、密閉容器に保存された樹脂組成物の一部が、1時間おきに密閉容器から取り出された。そして、取り出された樹脂組成物の粘度が測定された。初期粘度測定時から、初期粘度の2倍の粘度が測定される迄の経過時間が、ポットライフ(hr)と定義された。ポットライフは3時間以上であることが好ましい。表1〜表2に、結果を示す。
下側基材(SUS−304製、平滑板:40mm×60mm×0.3mm)上の、20mm×60mmの領域が、樹脂組成物で塗布された。塗布された領域上の樹脂組成物は、50μmの厚みを有するように、スペーサを用いて、調整された。気泡を噛み込まないように注意しながら、上側基材(SUS―304製リボン(厚さ20μm、幅5mm、長さ50mm))が、樹脂組成物の上に載置された。このようにして、5mm×20mmの接着面をもつ試験片が5つ作製された。次に、送風乾燥機で、作製された試験片を80℃×60分保持することにより、試験片の樹脂組成物が熱硬化された。これにより、ピール強度測定用の試験片が得られた。
その後、室温にて、ピール試験機(ミネベア株式社製荷重測定器LTS−500N−S100、および90°剥離ジグ)により、上記試験片の上側基材が把持された。その後、硬化物の一端がわずかに剥がされたあと、90°の角度および50mm/minの引き上げ速度で、15mmの引き上げ距離まで、上記基材が試験片から剥がされた。このとき、引き上げ距離と同じ距離だけ、試験片が、剥離操作に追従するように、水平に移動した。引き上げ距離が5〜15mmのときの測定値の平均値が、初期ピール強度と定義された。
1枚のヘモカバーグラス(松浪硝子工業株式会社製、幅(W)16mm×長さ(L)22mm×厚さ(T)0.5mm)の両長辺端(22mm)のそれぞれに、その全長にわたって、スペーサとして、厚さ(T)0.05mmの両面テープ(幅(W)3mm×長さ(L)20mm)2枚が重ねて貼付けられた。引き続き、もう一枚のヘモカバーグラスが、前述のヘモカバーガラス上に、それらヘモカバーグラスの両長辺が、対向するように、載置された。このようにして、その両端に開口部を有し、さらに、高さ(H)0.1mm×幅(W)10mm×長さ(L)20mmの空間を有する試験片が、作製された。この後、調製された樹脂組成物で、試験片の一方の開口部が塗布された。その後、一分間に試験片の空間内で、樹脂組成物が移動した距離が、初期注入速度(mm/分)と定義された。
〈接着強度〉
表3に示す組合せで、選択された材料(SUS−304平滑板、アルミナ、LCP(液晶ポリマー)、PC(ポリカーボネート)、PI(ポリイミド)、PA(ポリアミド)、FR−4(ガラスエポキシ)、PE(ポリエチレン)、およびPP(ポリプロピレン))からなる基板が、下段の被着材として、実施例6の接着剤または比較例2の接着剤で塗布された。次いで、上段の被着材(SUS―304製リボン(幅5mm、厚み20μm、長さ50mm))が下段の被着材の上に載置された。このようにして作製された試験片を80℃で60分保持することにより、試験片の接着剤が熱硬化された。ここで、LCP、PC、PI、PA、およびFR−4は、エンジニアリングプラスチックである。これらの中で、LCPおよびPIは、スーパーエンジニアリングプラスチックである。
本開示の樹脂組成物は、以下の第1〜5の樹脂組成物であってもよい。
上記第1の樹脂組成物は、(A)エポキシ樹脂、(B)下記一般式(1)で表されるチオール化合物
(式中、R1、R2、R3およびR4は、それぞれ独立して、水素、CnH2nSH(式中、nは2〜6である)であり、かつR1、R2、R3およびR4の少なくとも1つは、CnH2nSH(式中、nは2〜6である)である)、(b)前記(B)以外の多官能チオール化合物、(C)潜在性硬化促進剤、を含有することを特徴とする。
上記第2の樹脂組成物は、(b)成分が、エステル結合を有しないチオール化合物である、上記第1の樹脂組成物である。
上記第3の樹脂組成物は、(b)成分が、チオール置換グリコールウリル誘導体である、上記第1または2の樹脂組成物である。
上記第4の樹脂組成物は、(B)成分及び(b)成分のチオール化合物の合計100質量部に対して、(B)成分が5〜80質量部である、上記第1〜3のいずれかの樹脂組成物である。
上記第5の樹脂組成物は、80℃、1時間で硬化可能な上記第1〜4のいずれかの樹脂組成物である。
本開示の接着剤は、上記第1〜5のいずれかの樹脂組成物を含んでいてもよい。
本開示の封止材は、上記第1〜5のいずれかの樹脂組成物を含んでいてもよい。
本開示のダム剤は、上記第1〜5のいずれかの樹脂組成物を含んでいてもよい。
本開示の半導体装置は、以下の第1〜4の半導体装置であってもよい。
上記第1の半導体装置は、上記第1〜5の樹脂組成物の硬化物、上記接着剤の硬化物、上記封止材の硬化物、または上記ダム剤の硬化物を含む。
上記第2の半導体装置は、エンジニアリングプラスチック、セラミックス、および金属からなる群より選択される少なくとも1種の材料により形成される少なくとも2個の被着材が、上記接着剤の硬化物で接着されていることを特徴とする、上記第1の半導体装置である。
上記第3の接着剤は、エンジアリングプラスチックが、スーパーエンジニアリングプラスチックである、上記第2の半導体装置である。
上記第4の半導体装置は、エンジニアリングプラスチックが、液晶ポリマー、ポリカーボネート、ポリイミド、ポリアミド、ポリアミドイミド、ポリエーテルイミド、およびエポキシ樹脂からなる群より選択される少なくとも1種である、上記第2または3の半導体装置である。
本開示のイメージセンサーモジュールは、上記第1〜4のいずれかの半導体装置を含んでいてもよい。
Claims (13)
- (A)エポキシ樹脂、
(B)下記一般式(1)で表されるチオール化合物
(式中、R1、R2、R3およびR4は、それぞれ独立して、水素あるいはCnH2nSH(式中、nは2〜6である)である。R1、R2、R3、およびR4の少なくとも1つは、CnH2nSH(式中、nは2〜6である)である。)、
(b)前記(B)以外の多官能チオール化合物、
(C)潜在性硬化促進剤、
を含有する樹脂組成物。 - (b)成分が、エステル結合を有しないチオール化合物である、請求項1記載の樹脂組成物。
- (b)成分が、チオール置換グリコールウリル誘導体である、請求項1または2記載の樹脂組成物。
- (B)成分及び(b)成分のチオール化合物の合計量100質量部に対する、(B)成分の量が5〜80質量部である、請求項1〜3のいずれか1項記載の樹脂組成物。
- 80℃、1時間で硬化可能な請求項1〜4のいずれか1項記載の樹脂組成物。
- 請求項1〜5のいずれか1項記載の樹脂組成物を含む、接着剤。
- 請求項1〜5のいずれか1項記載の樹脂組成物を含む、封止材。
- 請求項1〜5のいずれか1項記載の樹脂組成物を含む、ダム剤。
- 請求項1〜5記載の樹脂組成物の硬化物、請求項6記載の接着剤の硬化物、請求項7記載の封止材の硬化物、または請求項8記載のダム剤の硬化物を含む、半導体装置。
- エンジニアリングプラスチック、セラミックス、および金属からなる群より選択される少なくとも1種の材料により形成される少なくとも2個の被着材が、請求項6記載の接着剤の硬化物で接着されている、請求項9記載の半導体装置。
- エンジアリングプラスチックが、スーパーエンジニアリングプラスチックである、請求項10記載の半導体装置。
- エンジニアリングプラスチックが、液晶ポリマー、ポリカーボネート、ポリイミド、ポリアミド、ポリアミドイミド、ポリエーテルイミド、およびエポキシ樹脂からなる群より選択される少なくとも1種である、請求項10または11記載の半導体装置。
- 請求項9〜12のいずれか1項記載の半導体装置を含む、イメージセンサーモジュール。
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CN115181521B (zh) * | 2022-07-19 | 2023-05-09 | 山东省公路桥梁建设集团有限公司 | 体外预应力钢结构注胶粘贴工艺 |
CN115029092A (zh) * | 2022-07-29 | 2022-09-09 | 上海昀通电子科技有限公司 | 一种耐湿热的单组分环氧树脂胶黏剂及其制备方法和应用 |
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JP2583789B2 (ja) * | 1988-07-28 | 1997-02-19 | 日曹丸善ケミカル株式会社 | エポキシ樹脂硬化用ポリチオール化合物 |
EP0594133B1 (en) | 1992-10-22 | 1998-05-06 | Ajinomoto Co., Inc. | Polythiol epoxy resin composition with extended working life |
JP3367532B2 (ja) | 1992-10-22 | 2003-01-14 | 味の素株式会社 | エポキシ樹脂組成物 |
JP3367531B2 (ja) | 1992-10-22 | 2003-01-14 | 味の素株式会社 | エポキシ樹脂組成物 |
JPH10298526A (ja) * | 1997-04-24 | 1998-11-10 | Hitachi Chem Co Ltd | 回路接続用組成物及びこれを用いたフィルム |
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JP4958165B2 (ja) | 2007-04-12 | 2012-06-20 | セメダイン株式会社 | エポキシ樹脂用硬化剤組成物及びエポキシ樹脂接着剤組成物 |
JP2012122012A (ja) * | 2010-12-09 | 2012-06-28 | Showa Denko Kk | エポキシ樹脂硬化剤およびエポキシ樹脂組成物 |
US20140131618A1 (en) | 2012-11-15 | 2014-05-15 | Chevron Phillips Chemical Company Lp | Methods of Mercaptanizing Unsaturated Compounds and Compositions Produced Therefrom |
TWI608029B (zh) | 2012-11-28 | 2017-12-11 | 味之素股份有限公司 | Resin hardener and one-component epoxy resin composition |
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DE102014202609B4 (de) | 2014-02-13 | 2020-06-04 | tooz technologies GmbH | Aminkatalysierte Thiolhärtung von Epoxidharzen |
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JP6216345B2 (ja) | 2015-03-12 | 2017-10-18 | ナミックス株式会社 | 樹脂組成物 |
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