JP6994028B2 - 低コスト高性能材料のための添加剤被覆粒子 - Google Patents
低コスト高性能材料のための添加剤被覆粒子 Download PDFInfo
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- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
- C09C3/04—Physical treatment, e.g. grinding, treatment with ultrasonic vibrations
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- C08J3/128—Polymer particles coated by inorganic and non-macromolecular organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C15/00—Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
- B02C15/004—Shape or construction of rollers or balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
- B02C17/163—Stirring means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/183—Feeding or discharging devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/20—Disintegrating members
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/198—Graphene oxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/12—Powdering or granulating
- C08J3/124—Treatment for improving the free-flowing characteristics
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/44—Carbon
- C09C1/48—Carbon black
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
- C09C3/04—Physical treatment, e.g. grinding, treatment with ultrasonic vibrations
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
- C09C3/10—Treatment with macromolecular organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/88—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced
- B29C70/882—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced partly or totally electrically conductive, e.g. for EMI shielding
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- C—CHEMISTRY; METALLURGY
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- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08J2327/18—Homopolymers or copolymers of tetrafluoroethylene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2427/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08J2427/16—Homopolymers or copolymers of vinylidene fluoride
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/02—Elements
- C08K3/08—Metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/02—Ingredients treated with inorganic substances
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- Polymers & Plastics (AREA)
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Description
Claims (19)
- 材料特性を向上させるために複合材料を作製するための添加剤被覆ホストポリマー粒子を作製する方法であって、
粉末化ホストポリマーを用意するステップ、
前記粉末化ホストポリマーの融解点よりも高い軟化又は融解温度を有する粉末化添加剤を用意するステップ、
前記粉末化ホストポリマー及び前記粉末化添加剤をボールミルに投入するステップ、
前記粉末化ホストポリマー及び前記粉末化添加剤をミル処理して添加剤被覆ホストポリマー粒子を得るステップであって、前記粉末化ホストポリマー及び前記粉末化添加剤を十分混合するが前記添加剤被覆ホストポリマー粒子を融解させないようにミル処理をするステップ、並びに
ニートポリマー粉末をドライブレンドして、前記添加剤被覆ホストポリマー粒子の流動性及び加工性を向上させるステップ
を含む、前記方法。 - ホストポリマーが樹脂由来の粉末である、請求項1に記載の方法。
- 添加剤が、熱、電気、光学又は機械的特性を含む物理特性を変更するための粉末である、請求項1又は2に記載の方法。
- 添加剤がカーボンブラックである、請求項1~3のいずれかに記載の方法。
- ミル処理がボールミルにおいてであり、前記ボールミルでは、各々少なくとも1gの重さのステンレス鋼ボールが使用される、請求項1~4のいずれかに記載の方法。
- ミル処理が、密閉チャンバー中、1,000RPM以下で10~100分間である、請求項1~5のいずれかに記載の方法。
- ミル処理が、100~1000のrpmでのサンド、ビーズ及び横型ミルである、請求項1~6のいずれかに記載の方法。
- ミル処理が、媒体を直接かき混ぜて粉砕を実現するアトリションミルにおいてである、請求項1~7のいずれかに記載の方法。
- ニートポリマー粉末が、アトリションミル処理されるポリマーと同じポリマーである、請求項8に記載の方法。
- ニートポリマー粉末が、アトリションミル処理されるポリマーとは異なるポリマーである、請求項8に記載の方法。
- ニートポリマー粉末が非流動性PTFEであり、希釈粉末がPVDFである、請求項10に記載の方法。
- 材料特性の向上した複合材料を作製するためにホストポリマー粒子を被覆する方法であって、
粉末化ホストポリマーを用意するステップ、
前記粉末化ホストポリマーの融解点よりも高い軟化又は融解温度を有する粉末化添加剤を用意するステップ、
前記粉末化ホストポリマー及び前記粉末化添加剤をミルに投入するステップ、前記ミルにおいて前記粉末化ホストポリマーを前記粉末化添加剤で被覆して添加剤被覆ホストポリマー粒子を得るステップであって、前記粉末化ホストポリマー及び前記粉末化添加剤を十分混合するが前記添加剤被覆ホストポリマー粒子を溶解させないようにミル処理をするステップであり、
前記被覆が前記粉末化ホストポリマーにおいて浸透性回路網を達成するのに必要とされる添加剤を劇的に減少させるステップ、並びに
ニートポリマー粉末をドライブレンドして、前記添加剤被覆ホストポリマー粒子の流動性及び加工性を向上させるステップ、
を含む、前記方法。 - ホストポリマーが樹脂粉末である、請求項12に記載の方法。
- 添加剤が、熱、電気、光学又は機械的特性から選択される少なくとも1つの物理特性を変更するように選択される粉末である、請求項12又は13に記載の方法。
- 添加剤がカーボンブラックである、請求項12~14のいずれかに記載の方法。
- ミル処理がボールミル中においてであり、前記ボールミルでは、各々少なくとも1gの重さのステンレス鋼ボールが使用される、請求項12~15のいずれかに記載の方法。
- ミル処理が、密閉チャンバー中、1,000RPM以下で10~100分間である、請求項12~16のいずれかに記載の方法。
- ミル処理が、100~1000のrpmでのサンド、ビーズ及び横型ミルである、請求項12~17のいずれかに記載の方法。
- ミルが、媒体を直接かき混ぜて粉砕を実現するアトリションミルである、請求項12~18のいずれかに記載の方法。
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US201662413072P | 2016-10-26 | 2016-10-26 | |
US62/413,072 | 2016-10-26 | ||
PCT/US2017/058512 WO2018081413A1 (en) | 2016-10-26 | 2017-10-26 | Additive coated particles for low high performance materials |
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JP2019533742A JP2019533742A (ja) | 2019-11-21 |
JP6994028B2 true JP6994028B2 (ja) | 2022-01-14 |
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US (1) | US11214658B2 (ja) |
EP (1) | EP3532543B1 (ja) |
JP (1) | JP6994028B2 (ja) |
KR (1) | KR102406770B1 (ja) |
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US11038182B2 (en) * | 2015-09-21 | 2021-06-15 | Garmor Inc. | Low-cost, high-performance composite bipolar plate |
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