JP6631881B2 - 熱硬化型帯電防止コーティング剤、その硬化皮膜、プラスチックフィルム - Google Patents
熱硬化型帯電防止コーティング剤、その硬化皮膜、プラスチックフィルム Download PDFInfo
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- JP6631881B2 JP6631881B2 JP2016098647A JP2016098647A JP6631881B2 JP 6631881 B2 JP6631881 B2 JP 6631881B2 JP 2016098647 A JP2016098647 A JP 2016098647A JP 2016098647 A JP2016098647 A JP 2016098647A JP 6631881 B2 JP6631881 B2 JP 6631881B2
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- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000002070 nanowire Substances 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- 229920006284 nylon film Polymers 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 229940105570 ornex Drugs 0.000 description 1
- 150000002918 oxazolines Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000447 polyanionic polymer Polymers 0.000 description 1
- 229920006289 polycarbonate film Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000414 polyfuran Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- JTBKFHQUYVNHSR-UHFFFAOYSA-N propan-2-yloxyalumane Chemical compound CC(C)O[AlH2] JTBKFHQUYVNHSR-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007763 reverse roll coating Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 239000002109 single walled nanotube Substances 0.000 description 1
- 239000012748 slip agent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- IUCJMVBFZDHPDX-UHFFFAOYSA-N tretamine Chemical compound C1CN1C1=NC(N2CC2)=NC(N2CC2)=N1 IUCJMVBFZDHPDX-UHFFFAOYSA-N 0.000 description 1
- 229950001353 tretamine Drugs 0.000 description 1
- 125000005409 triarylsulfonium group Chemical group 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 description 1
- HKFSBKQQYCMCKO-UHFFFAOYSA-N trichloro(prop-2-enyl)silane Chemical compound Cl[Si](Cl)(Cl)CC=C HKFSBKQQYCMCKO-UHFFFAOYSA-N 0.000 description 1
- QIUCZEHMRNXCBS-UHFFFAOYSA-N trichloro(thiophen-2-ylmethyl)silane Chemical compound Cl[Si](Cl)(Cl)Cc1cccs1 QIUCZEHMRNXCBS-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000001947 vapour-phase growth Methods 0.000 description 1
- 239000005050 vinyl trichlorosilane Substances 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
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- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/12—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
- H01B1/124—Intrinsically conductive polymers
- H01B1/127—Intrinsically conductive polymers comprising five-membered aromatic rings in the main chain, e.g. polypyrroles, polythiophenes
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- C08J2333/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
- C08J2333/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
- C08J2333/06—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
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Description
(D)成分は金属酸化物系導電性フィラー(D1)及び炭素系導電性フィラー(D2)からなる群より選ばれる少なくとも一種を含み、
(D1)成分を使用する場合、その量は(A)成分と(B)成分の合計100質量部(固形分換算)に対して5〜30質量部(固形分換算)であり、
(D2)成分を使用する場合、その量は(A)成分と(B)成分の合計100質量部(固形分換算)に対して0.5〜10質量部(固形分換算)である、
熱硬化型帯電防止コーティング剤。
(a1)成分:3〜30質量%程度、好ましくは5〜20質量%程度
(a2)成分:70〜97質量%、好ましくは80〜95質量%程度
(a1)成分:3〜30質量%程度、好ましくは5〜20質量%程度
(a2)成分:20〜96質量%程度、好ましくは50〜90質量%程度
(a3)成分:1〜50質量%程度、好ましくは5〜30質量%程度
製造例1
窒素ガス導入管、温度計、還流冷却器及び撹拌装置を備えた四つ口フラスコに、アクリル酸16部及びメタクリル酸メチル144部を仕込み、更にイソプロピルアルコール446部を加えて単量体溶液を調製した。次いで該単量体溶液に、重合開始剤として2,2’−アゾビスイソブチロニトリル3.2部を加えた。次いで、反応系を80℃にし、8時間、ラジカル重合反応を行った。次いで、反応系にトリエチルアミン22.4部、イオン交換水1000部を加え、よく撹拌し、常温まで冷却することで、固形分10%のカルボキシラートアニオン基含有アクリルコポリマー(A−1)成分の溶液を得た。(A−1)成分のカルボキシラートアニオン基量は0.00139mol/g、ガラス転移温度は100℃、数平均分子量は30000であった。
製造例1と同様の四つ口フラスコに、アクリル酸24部およびメタクリル酸メチル136部を仕込み、更にイソプロピルアルコール435部を加えて単量体溶液とした。次いで該単量体溶液に、重合開始剤としてアゾビスイソブチロニトリル3.2部を加えた。次いで、反応系を80℃まで昇温してから、8時間、ラジカル重合反応を行った。その後、反応系にトリエチルアミン33.7部、イオン交換水1000部を加え、よく撹拌し、常温まで冷却することで、固形分が10%のカルボキシラートアニオン基含有アクリルコポリマー(A−2)成分の溶液を得た。なお、(A−2)成分のカルボキシラートアニオン基量0.00208mol/g、ガラス転移温度は95℃、数平均分子量は30000であった。
製造例1において、重合反応後にトリエチルアミンを用いずに、反応系へイソプロピルアルコール1000部のみを加え、よく撹拌し、常温まで冷却することで、固形分10%のカルボキシル基含有アクリルコポリマー(E−1)の溶液を得た。(E−1)成分のカルボキシラートアニオン基量:0mol/g、ガラス転移温度は100℃、数平均分子量は30000であった。
(A)成分として、(A−1)成分700部(固形分換算:70部)、(B)成分としてトリメチロールプロパン−トリス(1−アジリジニルプロピオネ−ト)(商品名「ケミタイトPZ−33」、日本触媒(株)製)30部、(C)成分としてPEDOT/PSS水溶液(商品名「Orgacon ICP1010」、日本アグフアマテリアルズ(株)製、固形分1.2%)1000部(固形分12部)、(D)成分としてアンチモンドープ酸化スズ(商品名「TDL−1」、三菱マテリアル(株)製、固形分17%)60部(固形分10部)、トリエチルアミンを3.0部、レベリング剤としてBYK−333(ポリエーテル変性ポリジメチルシロキサン、ビックケミージャパン(株)製)1部、触媒としてパラトルエンスルホン酸1部、イオン交換水6900部及びイソプロピルアルコール3500部を室温で10分間混合して、固形分1.0%のコーティング剤を調製した。
表1に示すような種類あるいは使用量に変えて、実施例1と同様の方法でコーティング剤をそれぞれ調製した。
バーコーターNo.3を用いて、実施例1のコーティング剤をPETフィルム上に塗工し、当該塗工フィルムを順風乾燥機内乾燥(100℃、1分間)させて、試験用フィルムを作成した。実施例2〜16及び比較例1〜17のコーティング剤についても同様にして、試験用フィルムを作成した。
実施例1に係る試験用フィルムの塗工面において、JIS K6911に準拠して、三菱化学社製ハイレスターUP MCP−HT450を用い、印加電圧100V及び1000Vで、温度23℃、湿度50%の環境下での表面抵抗率(Ω/□)をそれぞれ測定した。また、実施例2〜17及び比較例1〜17に係る試験用フィルムも同様に測定した。表面抵抗率の値が小さいほど、帯電防止性能が良好であることを意味する。結果を表1に示す(以下同様)。
実施例1に係る試験用フィルムを温度40℃、湿度90%の環境下で4日間放置した後、前記同様の方法で表面抵抗率を測定した。実施例2〜16及び比較例1〜17に係る試験用フィルムも同様に測定した。表面抵抗率の値が小さいほど、帯電防止性能が良好であることを意味する。
試験用フィルムのヘイズ値を、ヘイズメーター「HM−150」(村上色彩技術研究所)を用いて、JIS−K−7136に準拠して測定した。PETフィルムのみのヘイズ値との差を△Hzとし、数値が小さいほど、透明性が良好であることを意味する。
試験用フィルムをメチルエチルケトンに浸した綿棒で擦り、基材が露出するまでの回数(往復)を測定した。
◎:100回以上擦っても基材が露出しない
○:60〜100回擦った際に基材が露出する
△:20〜59回擦った際に基材が露出する
×:1〜19回擦った際に基材が露出する
試験用フィルムに粘着テープを貼り付けてよく圧着させた後、これを勢いよく引き剥がし、残存する塗膜の量を以下の基準で目視評価した。
◎・・・100%塗膜が残った
○・・・70%以上100%未満の塗膜が残った
△・・・40%以上70%未満の塗膜が残った。
×・・・40%未満の塗膜が残った。
(B−1)トリメチロールプロパン−トリス(1−アジリジニルプロピオネ−ト)(商品名「ケミタイトPZ−33」、日本触媒(株)製)
(B−2)テトラメチロールメタン−トリス(1−アジリジニルプロピオネ−ト)(商品名「CLOSSLINKER CL427」、相互薬工(株)製)
(B−3)カルボジイミド系硬化剤(商品名「カルボジライト V−02」、日清紡績(株)製)
[(C)成分]
(C−1)PEDOT/PSS(商品名「Orgacon ICP1010」、日本アグフアマテリアルズ(株)製、固形分1.2%)
[(D1)成分]
(D1−1)アンチモンドープ酸化スズ(商品名「TDL−1」、三菱マテリアル(株)製、固形分17%)
(D1−2)スズドープ酸化インジウム(商品名「試作ITO水分散液」、三菱マテリアル(株)製、固形分20%)
(D1−3)リンドープ酸化スズ(商品名「セルナックスCX−S301H」、日産化学工業(株)製、固形分30%)
(D1−4)アンチモン酸亜鉛(商品名「セルナックスCX−Z330H」、日産化学工業(株)製、固形分30%)
[(D2)成分]
(D2)カーボンナノチューブ(商品名「UW−153」、宇部興産(株)製、固形分2.5%)
[他の導電性成分]
(F−1)トリフルオロメタンスルホン酸リチウム(商品名「EF−15」、三菱マテリアル(株)製)
(F−2)リチウムビス(トリフルオロメタンスルホニル)イミド(商品名「EF−N115」、三菱マテリアル(株)製)
(G−1)アセチレングリコール系界面活性剤(商品名「サーフィノール485」、日信化学工業(株)製)
Claims (11)
- カルボキシラートアニオン基含有アクリルコポリマー(A)、硬化剤(B)、π共役系導電性ポリマー(C)、及び導電性無機フィラー(D)を含有し、
(D)成分は金属酸化物系導電性フィラー(D1)及び炭素系導電性フィラー(D2)からなる群より選ばれる少なくとも一種を含み、
(D1)成分を使用する場合、その量は(A)成分と(B)成分の合計100質量部(固形分換算)に対して5〜30質量部(固形分換算)であり、
(D2)成分を使用する場合、その量は(A)成分と(B)成分の合計100質量部(固形分換算)に対して0.5〜10質量部(固形分換算)である、
熱硬化型帯電防止コーティング剤。 - (A)成分が、α,β不飽和カルボン酸類(a1)及び(メタ)アクリル酸アルキルエステル類(a2)を含む単量体群(α)からなる共重合体の中和塩である、請求項1の熱硬化型帯電防止コーティング剤。
- (A)成分のカルボキシラートアニオン基含有量(mol/g)が0.0003〜0.005である、請求項1又は2の熱硬化型帯電防止コーティング剤。
- (B)成分が、アジリジン系化合物である、請求項1〜3のいずれかの熱硬化型帯電防止コーティング剤。
- (A)成分と(B)成分の固形分質量比〔(A)/(B)〕が5/5〜9/1である、請求項1〜4のいずれかの熱硬化型帯電防止コーティング剤。
- (C)成分がポリチオフェン類である、請求項1〜5のいずれかの熱硬化型帯電防止コーティング剤。
- (C)成分の含有量が、(A)成分と(B)成分の合計100質量部に対して固形分換算で5〜25質量部である、請求項1〜6のいずれかの熱硬化型帯電防止コーティング剤。
- (D1)成分が、アンチモンドープ酸化スズ、スズドープ酸化インジウム、リンドープ酸化スズ、酸化スズ、アルミニウムドープ酸化亜鉛、ガリウムドープ酸化亜鉛及びアンチモン酸亜鉛からなる群より選ばれる少なくとも一種である、請求項1〜7のいずれかの熱硬化型帯電防止コーティング剤。
- (D2)成分がカーボンナノチューブである、請求項1〜8のいずれかの熱硬化型帯電防止コーティング剤。
- 請求項1〜9のいずれかの熱硬化型帯電防止コーティング剤の硬化皮膜。
- 請求項10の硬化皮膜を少なくとも片面に備えるプラスチックフィルム。
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