JP6439388B2 - 端子金具 - Google Patents
端子金具 Download PDFInfo
- Publication number
- JP6439388B2 JP6439388B2 JP2014224949A JP2014224949A JP6439388B2 JP 6439388 B2 JP6439388 B2 JP 6439388B2 JP 2014224949 A JP2014224949 A JP 2014224949A JP 2014224949 A JP2014224949 A JP 2014224949A JP 6439388 B2 JP6439388 B2 JP 6439388B2
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- JP
- Japan
- Prior art keywords
- electric wire
- wire
- terminal
- joined
- barrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005304 joining Methods 0.000 claims description 35
- 238000003466 welding Methods 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 238000009413 insulation Methods 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229910000881 Cu alloy Inorganic materials 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 229910000640 Fe alloy Inorganic materials 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
- H01R11/12—End pieces terminating in an eye, hook, or fork
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/06—Riveted connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/04—Pins or blades for co-operation with sockets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/023—Soldered or welded connections between cables or wires and terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/029—Welded connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/64—Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
Landscapes
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Description
本発明の端子金具は、前記電線接続部が、前記電線の端末部に圧着されるバレル部を有し、前記電線接続部には、前記接合片に接合される部分が前記バレル部の後方に突出して設けられているものとしてもよい。このような構成によれば、電線接続部と他の構成部品との接合部がバレル部の後方にずれて配されるので、バレル部を圧着したときのバレル部の変形が接合部に与える影響を小さくすることができる。
以下、本発明を具体化した一実施例について、図1〜図8を参照しつつ詳細に説明する。
本実施例における端子金具Tは、図1に示すように、電線30の端末部に接続される電線接続部10と、電線接続部10の前側に配される他の構成部品20とが、別体に形成されたものである。電線接続部10および他の構成部品20は、それぞれ適切な金属板材をプレス加工することで形成されている。以下、各構成部材において、図2の左手前側(相手との接続側)を前側、右奥側(電線30との接続側)を後側、上側を上方、下側を下方として説明する。
まず、電線接続部10および他の構成部品20をそれぞれ最適な材料によって最適な形状に形成する。このとき、電線接続部10の材料と他の構成部品20の材料とを異なるものとすることで、材料コストを抑制することができる。例えば、電線接続部10を銅または銅合金製、他の構成部品20を鉄または鉄合金製とすることで、銅に比して安価な材料を用いることにより、端子金具Tの全体を銅または銅合金製とする場合に比して材料コストを抑制することができる。
まず、図1および図2に示すように、電線接続部10の上面側に他の構成部品20を重ねる。他の構成部品20の接合片24を電線接続部10の上面(バレル部11の底部12)に重ね合わせる。すると、電線接続部10の前端(ワイヤバレル部11Aの前端)が接続本体部22の傾斜縁23に当接して前後方向の位置決めがなされる(図2参照)。また、他の構成部品20の後端と電線接続部10の後端とが揃って配され、他部品側接合部25と電線接続側接合部14とが全面的に重なり合った状態になる(図3参照)。そして、他部品側接合部25と電線接続側接合部14とを溶接により接合する。これにより、電線接続部10と他の構成部品20とが一体化する。
以上により、端子金具Tの製造作業が完了する。
本実施例の端子金具Tは、電線30の端末部に接続される電線接続部10と、電線接続部10とは別体に形成されて電線接続部10の前側に配される他の構成部品20と、を有し、他の構成部品20には、電線接続部10に重ねられて接合される接合片24が設けられ、電線接続部10のうち電線30の芯線31に圧着する部分よりも後側の部分が、接合片24に接合されている。この構成によれば、電線接続部10と他の構成部品20との接合部が電線30に沿って配されるから、接合部が電線30とともに振れるので、電線接続部10と他の構成部品20との接合部に大きな力が作用することを防ぐことができる。
本発明は上記記述及び図面によって説明した実施例に限定されるものではなく、例えば次のような実施例も本発明の技術的範囲に含まれる。
(1)上記実施例では、電線接続部10のバレル部11がオープンバレル型とされているが、これに限らず、例えば電線接続部のバレル部はクローズドバレル型であってもよい。
(2)上記実施例では、電線接続部10が、電線30の端末部に圧着されるバレル部11を有しているが、これに限らず、例えば電線接続部が、電線の芯線が圧接される圧接刃を有するものとしてもよい。
(3)上記実施例では、接合片24が、バレル部11の底部12の上側に重ねられて接合されているが、これに限らず、接合片は、バレル部の底部の下側に重ねられて接合されてもよい。
(4)上記実施例では、電線接続部10と他の構成部品20とが溶接によって接合されているが、これに限らず、例えば接合部にカシメ片を設けて接合してもよく、また、溶接に加えてカシメ片によるかしめ付けを行うものとしてもよい。
(5)上記実施例では、他の構成部品20が、アース部位にボルト締めされるためのボルト挿通孔21を有する接続本体部22を備えているが、これに限らず、他の構成部品は、電線接続部の前側に配されるものであればどのようなものであってもよく、例えば、相手側端子金具のタブ部が挿入されて接続される雌側の筒状接続部や、タブ部を有する雄側の接続部等であってもよい。
(6)上記実施例では、他部品側接合部25と電線接続側接合部14とが溶接により接合されているが、溶接部位はこの部分に限らず、接合片と電線接続部とが重なり合う範囲内において広くしてもよい。
10…電線接続部
11…バレル部
12…底部
14…電線接続側接合部(電線接続部のうち接合片に接合される部分)
20…他の構成部品
21…ボルト挿通孔
22…接続本体部
24…接合片
30…電線
31…芯線
Claims (5)
- 電線の端末部に接続される電線接続部と、
前記電線接続部とは別体に形成されて前記電線接続部の前側に配される他の構成部品と、
を有し、
前記他の構成部品には、前記電線接続部に重ねられて接合される接合片が設けられ、
前記電線接続部が、前記電線の端末部に接続される部分と、前記接合片に接合される部分とを有し、
前記接合片に接合される部分が、前記電線の端末部に接続される部分の後端縁から後方に突出して設けられている端子金具。 - 前記電線接続部が、前記電線の端末部に圧着されるバレル部を有し、
前記電線接続部には、前記接合片に接合される部分が前記バレル部の後方に突出して設けられている請求項1に記載の端子金具。 - 前記バレル部が、上面側に配された前記電線の端末部にかしめ付けられるものであり、
前記接合片が、前記バレル部の底部の上側に重ねられて接合されている請求項1または請求項2に記載の端子金具。 - 前記電線接続部と前記他の構成部品とが溶接によって接合されている請求項1ないし請求項3のいずれか一項に記載の端子金具。
- 前記他の構成部品が、アース部位にボルト締めされるためのボルト挿通孔を有する接続本体部を備えている請求項1ないし請求項4のいずれか一項に記載の端子金具。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014224949A JP6439388B2 (ja) | 2014-11-05 | 2014-11-05 | 端子金具 |
US15/515,000 US9893439B2 (en) | 2014-11-05 | 2015-10-15 | Terminal fitting with wire connection portion |
CN201580058012.2A CN107148703A (zh) | 2014-11-05 | 2015-10-15 | 端子零件 |
PCT/JP2015/079107 WO2016072232A1 (ja) | 2014-11-05 | 2015-10-15 | 端子金具 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014224949A JP6439388B2 (ja) | 2014-11-05 | 2014-11-05 | 端子金具 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2016091799A JP2016091799A (ja) | 2016-05-23 |
JP6439388B2 true JP6439388B2 (ja) | 2018-12-19 |
Family
ID=55908959
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2014224949A Expired - Fee Related JP6439388B2 (ja) | 2014-11-05 | 2014-11-05 | 端子金具 |
Country Status (4)
Country | Link |
---|---|
US (1) | US9893439B2 (ja) |
JP (1) | JP6439388B2 (ja) |
CN (1) | CN107148703A (ja) |
WO (1) | WO2016072232A1 (ja) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6666211B2 (ja) * | 2016-07-19 | 2020-03-13 | タイコエレクトロニクスジャパン合同会社 | コンタクト |
USD807155S1 (en) * | 2016-11-01 | 2018-01-09 | Ge Sun Sung | Container for coil hose |
USD803032S1 (en) * | 2016-12-01 | 2017-11-21 | Khodayar Jammehdiabadi | Vacuum hose caddy |
USD807156S1 (en) * | 2016-12-13 | 2018-01-09 | Kelly Hauser | Bungee cord holder |
USD809908S1 (en) * | 2017-01-11 | 2018-02-13 | Ge Sun Sung | Holder for coil hose |
DE102017121924B3 (de) | 2017-09-21 | 2019-02-21 | Tdk Electronics Ag | Elektrisches Bauelement mit Anschlussbereich und Verfahren zur Herstellung eines Anschlussbereichs |
DE102017121908B4 (de) * | 2017-09-21 | 2023-12-07 | Tdk Electronics Ag | Elektrisches Bauelement mit Litzenkontakt und Verfahren zur Herstellung eines Litzenkontakts |
DE102017131371A1 (de) * | 2017-12-28 | 2019-07-04 | Te Connectivity Germany Gmbh | Mechanisches Verbindungselement, elektrische Kontakteinrichtung sowie elektrischer Verbinder |
CN108521033A (zh) * | 2018-01-31 | 2018-09-11 | 东莞市联洲知识产权运营管理有限公司 | 一种应用于汽车端子座上的线束连接件 |
JP7041180B2 (ja) * | 2020-02-10 | 2022-03-23 | 矢崎総業株式会社 | 電線の接続構造及び接続方法 |
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DE102012017949A1 (de) | 2011-09-28 | 2013-03-28 | Sumitomo Wiring Systems, Ltd. | Anschlusspassstück |
JP5720526B2 (ja) | 2011-10-12 | 2015-05-20 | 住友電装株式会社 | 端子金具 |
WO2013137429A1 (ja) * | 2012-03-15 | 2013-09-19 | 株式会社オートネットワーク技術研究所 | 端子及び端子付き電線 |
JP5521124B1 (ja) | 2012-08-07 | 2014-06-11 | 古河電気工業株式会社 | 圧着端子、接続構造体、コネクタ、ワイヤハーネス、並びに圧着端子の製造方法、接続構造体の製造方法 |
CN203826568U (zh) * | 2014-05-14 | 2014-09-10 | 昌德成电子有限公司 | 接线端子与插片的插接结构 |
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US20170214156A1 (en) | 2017-07-27 |
US9893439B2 (en) | 2018-02-13 |
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JP2016091799A (ja) | 2016-05-23 |
WO2016072232A1 (ja) | 2016-05-12 |
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