JP5953591B2 - 圧着端子を電線に圧着する方法 - Google Patents
圧着端子を電線に圧着する方法 Download PDFInfo
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- JP5953591B2 JP5953591B2 JP2012086249A JP2012086249A JP5953591B2 JP 5953591 B2 JP5953591 B2 JP 5953591B2 JP 2012086249 A JP2012086249 A JP 2012086249A JP 2012086249 A JP2012086249 A JP 2012086249A JP 5953591 B2 JP5953591 B2 JP 5953591B2
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- JP
- Japan
- Prior art keywords
- crimping
- conductor
- electric wire
- crimp terminal
- terminal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
- Y10T29/49181—Assembling terminal to elongated conductor by deforming
- Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Description
本発明の実施例に係る圧着端子を電線に圧着する方法によって製造された圧着端子付き電線1は、導体部11が絶縁被覆部12によって覆われてなる電線10と、導体部11に圧着される導体圧着部22を含む圧着端子20とを有してなる。
電線10は、複数の金属素線11aが束ねられてなる導体部11が絶縁被覆部12によって覆われてなる。
金属素線11aは、例えばアルミニウム材からなり、複数本束ねられて導体部11として機能するようになっている。
絶縁被覆部12は、合成樹脂等の絶縁性の材料からなり、導体部11の外周面11bを覆うように形成されることによって、導体部11を絶縁可能に保護するものである。
この電線10は、電線10の端末部10aの絶縁被覆部12が除去され、露出された導体部11に圧着端子20が接続されるようになっている。
圧着端子20は、例えば銅合金からなる後述する平板部材に対して金型プレスによる型抜き加工がされることによって、複数の圧着端子20の型抜き部材が形成され、これらの型抜き部材に折り曲げ加工等が施されることによって作製される。
この圧着端子20は、雌型端子であり、不図示の相手接続先との接続部分となる相手接続部21と、露出された導体部11に圧着される導体圧着部22と、電線10の絶縁被覆部12に圧着される絶縁被覆圧着部23とを有してなる。
また、導体圧着部22は、圧着側の面20aに複数の溝部22cが形成されている。この溝部22cは、セレーションと称され、導体部11との接触面積の増大、あるいは導体圧着部22による導体部11の保持力を向上させる機能を有してなる。
なお、この実施例では導体圧着部22に溝部22cが形成されるものを例示したが、溝部22cを有しないものであってもよい。
この樹脂形成工程では、複数の圧着端子20が型抜き処理される前の平板部材24に対して、熱可塑性樹脂30が塗布される。ここで、熱可塑性樹脂30が塗布される場合、導体圧着部22の未形成部分22dが形成される複数箇所にマスキングを施し、その後に熱可塑性樹脂30を塗布するようにする。
このように、複数の圧着端子20が型抜きされる前の平板部材24に熱可塑性樹脂30を塗布することによって、複数の圧着端子20に対して一括で熱可塑性樹脂30が塗布されるようになっている。
なお、この実施例では、未形成部分22dが矩形状であるもの例示したが、これに限らず、導体圧着部22の導体部11と接続させる面20aが熱可塑性樹脂30によって覆われないようになっていればその他の形状であっても構わない。例えば、未形成部分22dが楕円形状であってもよい。
10 電線
10a 端末部
11 導体部
11a 金属素線
11b 外周面
12 絶縁被覆部
20 圧着端子
20a 圧着側の面
21 相手接続部
22 導体圧着部
22a 底部
22b 圧着片部
22c 溝部
22d 未形成部分
23 絶縁被覆圧着部
23a 底部
23b 圧着片部
24 平板部材
30 熱可塑性樹脂
Claims (2)
- 導体部の外周面が絶縁被覆部に覆われてなる電線の端末部の導体部が露出され、該露出された導体部に圧着端子の導体圧着部が圧着される圧着端子付き電線の圧着端子を電線に圧着する方法において、
前記圧着端子の圧着側の面のうち、前記導体圧着部の面に形成された溝部に一部を沿うようにして該導体圧着部の面の一部分を未形成部分として残すように該導体圧着部の面およびその周辺の面に熱可塑性樹脂の層を形成する樹脂形成工程と、
前記導体圧着部が前記導体部に圧着された後、前記熱可塑性樹脂が溶融される温度で加熱する加熱工程と、
を含むことを特徴とする圧着端子を電線に圧着する方法。 - 前記樹脂形成工程は、
複数の前記圧着端子が型抜きされる前の平板部材に対して行われる工程であることを特徴とする請求項1に記載の圧着端子を電線に圧着する方法。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012086249A JP5953591B2 (ja) | 2012-04-05 | 2012-04-05 | 圧着端子を電線に圧着する方法 |
CN201380018800.XA CN104247154B (zh) | 2012-04-05 | 2013-04-05 | 将端子压接到电线的方法与压接端子 |
PCT/JP2013/061003 WO2013151189A1 (en) | 2012-04-05 | 2013-04-05 | Method for crimping terminal to wire and crimping terminal |
DE112013001897.7T DE112013001897T5 (de) | 2012-04-05 | 2013-04-05 | Verfahren zum Crimpen eines Anschlusses auf einen Draht und Crimpanschluss |
KR20147028005A KR20140133907A (ko) | 2012-04-05 | 2013-04-05 | 단자를 전선에 압착하기 위한 방법 및 압착 단자 |
US14/506,774 US20150020384A1 (en) | 2012-04-05 | 2014-10-06 | Method for Crimping Terminal to Wire and Crimping Terminal |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012086249A JP5953591B2 (ja) | 2012-04-05 | 2012-04-05 | 圧着端子を電線に圧着する方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2013218815A JP2013218815A (ja) | 2013-10-24 |
JP5953591B2 true JP5953591B2 (ja) | 2016-07-20 |
Family
ID=48182983
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2012086249A Expired - Fee Related JP5953591B2 (ja) | 2012-04-05 | 2012-04-05 | 圧着端子を電線に圧着する方法 |
Country Status (6)
Country | Link |
---|---|
US (1) | US20150020384A1 (ja) |
JP (1) | JP5953591B2 (ja) |
KR (1) | KR20140133907A (ja) |
CN (1) | CN104247154B (ja) |
DE (1) | DE112013001897T5 (ja) |
WO (1) | WO2013151189A1 (ja) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6192947B2 (ja) | 2013-02-20 | 2017-09-06 | 矢崎総業株式会社 | 端子金具付き電線 |
CN104170167B (zh) * | 2013-02-22 | 2016-01-27 | 古河电气工业株式会社 | 压接端子、压接连接结构体及压接连接结构体的制造方法 |
JP6020436B2 (ja) * | 2013-12-16 | 2016-11-02 | 住友電装株式会社 | 電線接続用の端子および該端子の電線接続構造 |
JP6426907B2 (ja) * | 2014-04-04 | 2018-11-21 | 矢崎総業株式会社 | 圧着端子と電線の接続構造 |
JP6204953B2 (ja) * | 2015-09-18 | 2017-09-27 | 矢崎総業株式会社 | 端子付き電線及びそれを用いたワイヤーハーネス |
DE102015224219A1 (de) * | 2015-12-03 | 2017-06-08 | Te Connectivity Germany Gmbh | Crimpkontakt mit verbesserter Kontaktierung und Crimpverbindung |
JP6539633B2 (ja) | 2016-10-13 | 2019-07-03 | 矢崎総業株式会社 | 圧着端子の製造方法 |
JP6701525B2 (ja) * | 2016-11-24 | 2020-05-27 | 株式会社オートネットワーク技術研究所 | 圧着端子、端子付き電線、及び、端子付き電線の製造方法 |
JP6858552B2 (ja) * | 2016-12-27 | 2021-04-14 | 矢崎総業株式会社 | 圧着端子 |
JP6858553B2 (ja) * | 2016-12-27 | 2021-04-14 | 矢崎総業株式会社 | 端子接続方法 |
JP6886813B2 (ja) | 2016-12-27 | 2021-06-16 | 矢崎総業株式会社 | 圧着端子 |
JP6886814B2 (ja) * | 2016-12-27 | 2021-06-16 | 矢崎総業株式会社 | 圧着端子 |
JP2020064880A (ja) * | 2020-01-24 | 2020-04-23 | 古河電気工業株式会社 | 圧着端子、電線接続構造体、及びワイヤハーネス |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5196535B2 (ja) * | 2007-12-20 | 2013-05-15 | 矢崎総業株式会社 | アルミニウム電線に対する端子圧着方法 |
JP2010108829A (ja) * | 2008-10-31 | 2010-05-13 | Furukawa Electric Co Ltd:The | 導体と端子の接続部および接続方法 |
JP5241529B2 (ja) * | 2009-01-14 | 2013-07-17 | 株式会社オートネットワーク技術研究所 | 連鎖端子、端子金具、及び端子金具の製造方法 |
JP5306972B2 (ja) * | 2009-11-26 | 2013-10-02 | 古河電気工業株式会社 | ワイヤハーネス、ワイヤハーネスの製造方法 |
CN102742083B (zh) * | 2010-02-05 | 2015-05-20 | 古河电气工业株式会社 | 压接端子、连接构造体以及压接端子的制作方法 |
JP2011181499A (ja) * | 2010-02-05 | 2011-09-15 | Furukawa Electric Co Ltd:The | 接続構造体 |
JP2012033378A (ja) * | 2010-07-30 | 2012-02-16 | Auto Network Gijutsu Kenkyusho:Kk | 端子付き電線 |
JP5522469B2 (ja) * | 2010-09-08 | 2014-06-18 | 株式会社オートネットワーク技術研究所 | コネクタ、端子金具付き電線、および端子金具 |
CN103250303B (zh) * | 2010-12-08 | 2015-11-25 | 古河电气工业株式会社 | 压接端子、连接构造体以及它们的制造方法 |
JP5767551B2 (ja) * | 2011-10-05 | 2015-08-19 | 古河電気工業株式会社 | 圧着端子、接続構造体及びコネクタ |
-
2012
- 2012-04-05 JP JP2012086249A patent/JP5953591B2/ja not_active Expired - Fee Related
-
2013
- 2013-04-05 KR KR20147028005A patent/KR20140133907A/ko not_active Application Discontinuation
- 2013-04-05 WO PCT/JP2013/061003 patent/WO2013151189A1/en active Application Filing
- 2013-04-05 CN CN201380018800.XA patent/CN104247154B/zh not_active Expired - Fee Related
- 2013-04-05 DE DE112013001897.7T patent/DE112013001897T5/de not_active Withdrawn
-
2014
- 2014-10-06 US US14/506,774 patent/US20150020384A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
US20150020384A1 (en) | 2015-01-22 |
CN104247154B (zh) | 2016-08-17 |
DE112013001897T5 (de) | 2015-01-22 |
CN104247154A (zh) | 2014-12-24 |
WO2013151189A1 (en) | 2013-10-10 |
KR20140133907A (ko) | 2014-11-20 |
JP2013218815A (ja) | 2013-10-24 |
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