JP5722091B2 - ワイヤハーネス、及び、ワイヤハーネスの製造方法 - Google Patents
ワイヤハーネス、及び、ワイヤハーネスの製造方法 Download PDFInfo
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- JP5722091B2 JP5722091B2 JP2011059424A JP2011059424A JP5722091B2 JP 5722091 B2 JP5722091 B2 JP 5722091B2 JP 2011059424 A JP2011059424 A JP 2011059424A JP 2011059424 A JP2011059424 A JP 2011059424A JP 5722091 B2 JP5722091 B2 JP 5722091B2
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- wire
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- 238000004519 manufacturing process Methods 0.000 title claims description 25
- 238000000034 method Methods 0.000 title claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 70
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 70
- 229910052751 metal Inorganic materials 0.000 claims description 29
- 239000002184 metal Substances 0.000 claims description 29
- 238000000465 moulding Methods 0.000 claims description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 16
- 229910052802 copper Inorganic materials 0.000 claims description 15
- 239000010949 copper Substances 0.000 claims description 15
- 230000013011 mating Effects 0.000 claims description 11
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 5
- 229910000881 Cu alloy Inorganic materials 0.000 description 12
- 238000001746 injection moulding Methods 0.000 description 8
- 239000003566 sealing material Substances 0.000 description 8
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000012778 molding material Substances 0.000 description 4
- 238000004078 waterproofing Methods 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- -1 for example Polymers 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
- Y10T29/49181—Assembling terminal to elongated conductor by deforming
- Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Description
2 電線(アルミ電線)
4 防水部材
5 芯線
6 被覆部
7 オス端子(端子金具)
7´ パイプ部材(筒状の部材)
7´´ 金属板
8 端子部
9 接続部
10 ハウジング
16 メス端子(相手方の端子金具)
Claims (8)
- 芯線と、該芯線を覆う被覆部と、を備えた電線と、
前記電線の前記被覆部から露出した前記芯線に取り付けられる端子金具と、を備えたワイヤハーネスにおいて、
前記被覆部に取り付けられ、前記端子金具を埋設するハウジングをさらに備え、
前記ハウジングが、前記電線の軸方向における前記端子金具及び前記芯線の接続部分と前記芯線の露出部分及び前記被覆部の境界部分とを含む領域を封止するものであり、
前記ハウジングと前記被覆部との間には、これらの隙き間を埋めるリング状の防水部材が設けられ、
前記防水部材は、軟質樹脂から構成されていることを特徴とするワイヤハーネス。 - 前記芯線はアルミニウムから構成されていることを特徴とする請求項1に記載のワイヤハーネス。
- 前記芯線は銅から構成されていることを特徴とする請求項1に記載のワイヤハーネス。
- 請求項1乃至請求項3のうちいずれか一項に記載のワイヤハーネスの製造方法であって、
前記電線の前記被覆部から露出した前記芯線に前記端子金具を取り付ける第1工程と、 前記芯線に前記端子金具を取り付けた状態で、前記被覆部の外周部に前記防水部材を取り付ける第2工程と、
前記被覆部の外周部に前記防水部材を取り付けた状態で、前記防水部材の外周部に前記ハウジングを取り付ける第3工程と、を順次行うことを特徴とするワイヤハーネスの製造方法。 - 前記端子金具が、相手方の端子金具に接続される端子部と、前記端子部に連なり前記芯線に接続される接続部と、を備えたものであって、
前記芯線を導電性の金属から構成された筒状の部材の内側に位置付けた状態で、プレス加工を施すことで、これら端子部及び接続部を同時に形成することを特徴とする請求項4に記載のワイヤハーネスの製造方法。 - 前記端子金具が、相手方の端子金具に接続される端子部と、前記端子部に連なり前記芯線に接続される接続部と、を備えたものであって、
前記芯線を導電性の金属板に載置した後、前記芯線を挟むように前記金属板を折り曲げて前記芯線を前記金属板に挟んだ状態で、プレス加工を施すことで、これら端子部及び接続部を同時に形成することを特徴とする請求項4に記載のワイヤハーネスの製造方法。 - 前記防水部材が、前記被覆部にインサート成型によって一体に設けられることを特徴とする請求項4乃至請求項6のうちいずれか一項に記載のワイヤハーネスの製造方法。
- 前記ハウジングが、前記電線及び該電線の前記被覆部に取り付けられた前記防水部材にインサート成型によって一体に設けられることを特徴とする請求項4乃至請求項7のうちいずれか一項に記載のワイヤハーネスの製造方法。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011059424A JP5722091B2 (ja) | 2011-01-11 | 2011-03-17 | ワイヤハーネス、及び、ワイヤハーネスの製造方法 |
US13/326,608 US8664528B2 (en) | 2011-01-11 | 2011-12-15 | Wire harness and method for making the same |
DE102012100142.1A DE102012100142B4 (de) | 2011-01-11 | 2012-01-10 | Verfahren zur Herstellung eines Kabelstrangs |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2011002930 | 2011-01-11 | ||
JP2011002930 | 2011-01-11 | ||
JP2011059424A JP5722091B2 (ja) | 2011-01-11 | 2011-03-17 | ワイヤハーネス、及び、ワイヤハーネスの製造方法 |
Publications (2)
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JP2012160423A JP2012160423A (ja) | 2012-08-23 |
JP5722091B2 true JP5722091B2 (ja) | 2015-05-20 |
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JP2011059424A Active JP5722091B2 (ja) | 2011-01-11 | 2011-03-17 | ワイヤハーネス、及び、ワイヤハーネスの製造方法 |
Country Status (3)
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US (1) | US8664528B2 (ja) |
JP (1) | JP5722091B2 (ja) |
DE (1) | DE102012100142B4 (ja) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8152563B1 (en) * | 2010-12-28 | 2012-04-10 | Lex Products Corporation | Electrical connector having a spin ring, a pre-mold and an over-mold |
JP5712911B2 (ja) * | 2011-12-08 | 2015-05-07 | 株式会社オートネットワーク技術研究所 | 端子付電線及びその製造方法 |
ES2683007T3 (es) * | 2012-08-29 | 2018-09-24 | Nexans | Procedimiento para cubrir a prueba de humedad una unión entre un conductor eléctrico y un elemento de contacto |
JP5888266B2 (ja) * | 2013-03-01 | 2016-03-16 | 株式会社オートネットワーク技術研究所 | ワイヤハーネス及びワイヤハーネス製造方法 |
JP2014216165A (ja) * | 2013-04-25 | 2014-11-17 | 矢崎総業株式会社 | コネクタ |
US10249414B2 (en) * | 2014-06-30 | 2019-04-02 | Emerson Electric Co. | Connecting electrical equipment through wiring harnesses |
JP2018147844A (ja) * | 2017-03-09 | 2018-09-20 | Smk株式会社 | 電気コネクタの取付構造及び電気コネクタモジュールの製造方法 |
JP6965595B2 (ja) * | 2017-06-23 | 2021-11-10 | 住友電気工業株式会社 | 端子付電線及びその製造方法 |
JP7299127B2 (ja) * | 2019-10-02 | 2023-06-27 | 矢崎総業株式会社 | 端子、並びにこれを用いた端子付き電線、及び電気接続部材 |
CN111555238A (zh) * | 2020-05-16 | 2020-08-18 | 阜宁县石油机械有限公司 | 一种安全接头 |
CN114069363A (zh) * | 2021-11-04 | 2022-02-18 | 合肥邦立电子股份有限公司 | 一种轮速传感器线束端子压接后密封绝缘方法及装置 |
CN115764366A (zh) * | 2022-11-22 | 2023-03-07 | 长春捷翼汽车零部件有限公司 | 接插线束及其生产方法 |
Family Cites Families (15)
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JPS61171077A (ja) * | 1985-01-23 | 1986-08-01 | 日立電線株式会社 | 電線端末処理方法 |
JPH0584031U (ja) * | 1992-04-08 | 1993-11-12 | 日立プラント建設株式会社 | C型圧着端子 |
JP3657177B2 (ja) * | 2000-06-26 | 2005-06-08 | 株式会社オートネットワーク技術研究所 | シールドコネクタ |
US6595789B2 (en) * | 2000-10-20 | 2003-07-22 | Autonetworks Technologies, Ltd. | Electronic unit, shield cable connecting structure, connecting method, wires waterproof-connecting structure, and method |
JP2002158044A (ja) * | 2000-11-17 | 2002-05-31 | Yazaki Corp | 端子と電線の接続構造及び接続方法 |
JP4838942B2 (ja) | 2001-03-30 | 2011-12-14 | 株式会社カネカ | 太陽光発電装置用コネクタ付き電線ケーブル |
JP3845336B2 (ja) * | 2002-05-14 | 2006-11-15 | ユニオンマシナリ株式会社 | 圧着端子 |
DE10313833A1 (de) | 2003-03-21 | 2004-10-07 | Tyco Electronics Pretema Gmbh | Baueinheit und Verfahren zur Herstellung derselben |
JP2005005177A (ja) * | 2003-06-13 | 2005-01-06 | Yazaki Corp | ケーブルとハウジング間の防水装置 |
JP2005339850A (ja) | 2004-05-25 | 2005-12-08 | Furukawa Electric Co Ltd:The | アルミ線ケーブル用端子の防水構造 |
US7195505B1 (en) | 2004-11-08 | 2007-03-27 | Oyo Geospace Corporation | Connector assembly |
DE102006025134A1 (de) * | 2006-05-30 | 2007-12-06 | Escha Bauelemente Gmbh | Steckverbinder |
DE202006012240U1 (de) | 2006-08-08 | 2007-12-13 | Rema Lipprandt Gmbh & Co. Kg | Elektrischer Steckverbinder |
JP5308935B2 (ja) | 2009-06-30 | 2013-10-09 | 矢崎総業株式会社 | コネクタの一体成形方法 |
JP2011059424A (ja) | 2009-09-10 | 2011-03-24 | Fujitsu Ltd | 光伝送装置、光伝送システムおよび光伝送方法 |
-
2011
- 2011-03-17 JP JP2011059424A patent/JP5722091B2/ja active Active
- 2011-12-15 US US13/326,608 patent/US8664528B2/en active Active
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2012
- 2012-01-10 DE DE102012100142.1A patent/DE102012100142B4/de active Active
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Publication number | Publication date |
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DE102012100142A1 (de) | 2012-07-12 |
US8664528B2 (en) | 2014-03-04 |
JP2012160423A (ja) | 2012-08-23 |
US20120175166A1 (en) | 2012-07-12 |
DE102012100142B4 (de) | 2019-06-06 |
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