JP4923668B2 - 水性塗料用樹脂組成物の製造方法 - Google Patents
水性塗料用樹脂組成物の製造方法 Download PDFInfo
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- JP4923668B2 JP4923668B2 JP2006085408A JP2006085408A JP4923668B2 JP 4923668 B2 JP4923668 B2 JP 4923668B2 JP 2006085408 A JP2006085408 A JP 2006085408A JP 2006085408 A JP2006085408 A JP 2006085408A JP 4923668 B2 JP4923668 B2 JP 4923668B2
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- water
- vinyl
- modified epoxy
- epoxy ester
- ester resin
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- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 125000001181 organosilyl group Chemical group [SiH3]* 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000008165 rice bran oil Substances 0.000 description 1
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 1
- 229960003656 ricinoleic acid Drugs 0.000 description 1
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 235000003441 saturated fatty acids Nutrition 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 239000010454 slate Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000004334 sorbic acid Substances 0.000 description 1
- 235000010199 sorbic acid Nutrition 0.000 description 1
- 229940075582 sorbic acid Drugs 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- NVKTUNLPFJHLCG-UHFFFAOYSA-N strontium chromate Chemical compound [Sr+2].[O-][Cr]([O-])(=O)=O NVKTUNLPFJHLCG-UHFFFAOYSA-N 0.000 description 1
- 239000011145 styrene acrylonitrile resin Substances 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000003142 tertiary amide group Chemical group 0.000 description 1
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 150000003566 thiocarboxylic acids Chemical class 0.000 description 1
- NJRXVEJTAYWCQJ-UHFFFAOYSA-N thiomalic acid Chemical compound OC(=O)CC(S)C(O)=O NJRXVEJTAYWCQJ-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- AUTOISGCBLBLBA-UHFFFAOYSA-N trizinc;diphosphite Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])[O-].[O-]P([O-])[O-] AUTOISGCBLBLBA-UHFFFAOYSA-N 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- MFXMOUUKFMDYLM-UHFFFAOYSA-L zinc;dihydrogen phosphate Chemical class [Zn+2].OP(O)([O-])=O.OP(O)([O-])=O MFXMOUUKFMDYLM-UHFFFAOYSA-L 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
- XAEWLETZEZXLHR-UHFFFAOYSA-N zinc;dioxido(dioxo)molybdenum Chemical compound [Zn+2].[O-][Mo]([O-])(=O)=O XAEWLETZEZXLHR-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Description
攪拌機、温度計、温度調節装置及び窒素導入管を装備した4つ口のフラスコに、脱水ひまし油脂肪酸13部、大豆油脂肪酸91部、エピクロン1050(大日本インキ化学工業株式会社製ビスフェノールA型エポキシ樹脂、エポキシ当量475g/当量)156部およびトリエチルアミン0.13部を仕込み、攪拌しながら180℃まで昇温した。次いで、脱水状態を見ながら230℃まで昇温させてエステル化させた。樹脂の酸価が1(mgKOH/g)以下になったところで125℃まで冷却し、重量平均分子量7,000の不飽和脂肪酸変性エポキシエステル樹脂(A1−1)の溶融物を得た。
高速ゲルパーミエーションクロマトグラフィー(東ソー株式会社製、HLC−8220GPC)を用い、温度40℃、流速1ml/minの条件下で、不飽和脂肪酸変性エポキシエステル樹脂(A1−1)の重量平均分子量を測定した。結果を第1表に示す。
マイクロトラック粒度分析計(マイクロトラック9340−UPA、日機装株式会社製)による水性塗料用樹脂組成物中の粒子径測定結果から、以下の基準で評価した。
◎:粒子径50nm以上、100nm未満
○:粒子径100nm以上、150nm未満
△:粒子径150nm以上、200nm未満
×:粒子系200nm以上
水性塗料用樹脂組成物中に含まれる揮発性有機化合物を、ガスクロマトグラム(島津製作所製のQP−5050A)で測定し、以下の基準で評価した。
○:1.0重量%以上、3.0重量%未満
△:3.0重量%以上、10重量%未満
×:10重量%以上
水性塗料用樹脂組成物を100ccガラス瓶に50cc仕込み、10名が臭いを確認し、以下の基準で評価した。
○:10名中10名が顕著な悪臭がないと評価した。
△:10名中1〜5名が顕著な悪臭があると指摘した。
×:10名中1〜5名が顕著な悪臭があると指摘した。
使用する原料を下記第1表に記載のものに変更した以外は実施例1と同様にして、不飽和脂肪酸変性エポキシエステル(A1−2)、ビニル変性エポキシエステル樹脂(A2−2)およびビニル変性エポキシエステル樹脂中和物(A3−2)の溶融物を得、水中に分散させた後、200メッシュで濾過して、水性塗料用樹脂組成物(p−2)〔不揮発分40重量%、中和前のビニル変性エポキシエステル樹脂(A2−2)の酸価26(mgKOH/g)、pH8.8〕を得た。なお、本実施例2で用いたM−230Gは、新中村化学工業株式会社製のメトキシポリエチレングリコールメタクリレート(エチレンオキサイド構造の平均繰返し数:23)である。
使用する原料を下記第1表に記載のものに変更した以外は実施例1と同様にして、不飽和脂肪酸変性エポキシエステル(A1−3)、ビニル変性エポキシエステル樹脂(A2−3)およびビニル変性エポキシエステル樹脂中和物(A3−3)の溶融物を得、水中に分散させた後、200メッシュで濾過して、水性塗料用樹脂組成物(p−3)〔不揮発分37重量%、中和前のビニル変性エポキシエステル樹脂(A2−3)の酸価25(mgKOH/g)、pH8.8〕を得た。
使用する原料を下記第1表に記載のものに変更した以外は実施例1と同様にして、不飽和脂肪酸変性エポキシエステル(A1−4)、ビニル変性エポキシエステル樹脂(A2−4)およびビニル変性エポキシエステル樹脂中和物(A3−4)の溶融物を得た。中和後、80℃まで冷却し、メチルエチルケトン71.1重量部を加え、80℃で1時間攪拌してビニル変性エポキシエステル樹脂中和物(A3−4)を溶解させた後、イオン交換水656.7部を少量ずつ添加して、転相乳化させた。転相乳化後、142.2部を減圧除去後、200メッシュで濾過して、水性塗料用樹脂組成物(p−4)〔不揮発分40重量%、中和前のビニル変性エポキシエステル樹脂(A2−4)の酸価25(mgKOH/g)、pH8.8〕を得た。
使用する原料を下記第1表に記載のものに変更した以外は実施例1と同様にして、不飽和脂肪酸変性エポキシエステル(A1−5)、ビニル変性エポキシエステル樹脂(A2−5)およびビニル変性エポキシエステル樹脂中和物(A3−5)の溶融物を得た。中和後、水を585.6部仕込んだアンカーミクサー、ホモディスパー、ホモミクサーを備えた3軸攪拌の釜へビニル変性エポキシエステル樹脂中和物(A3−5)を移送し、1時間攪拌後、200メッシュで濾過して、水性塗料用樹脂組成物(p−5)〔不揮発分40重量%、中和前のビニル変性エポキシエステル樹脂(A2−5)の酸価25(mgKOH/g)、pH8.8〕を得た。
実施例1と同様にして不飽和脂肪酸変性エポキシエステル樹脂(A1−6)の溶融物を得た。得られた不飽和脂肪酸変性エポキシエステル樹脂(A1−6)の溶融物を攪拌機、温度計、窒素ガス導入管、ビニル単量体を定量的に供給する定量ポンプおよびラジカル重合開始剤を定量的に供給する定量ポンプを有する耐圧密閉釜へ移送後、攪拌を開始し、アロニクスM−5300 20部と、M−230G〔新中村化学工業株式会社製メトキシポリエチレングリコールメタクリレート(エチレンオキサイド構造の平均繰返し数:23)〕20部を加え、170℃まで加温、保持した。スチレン80部、2−エチルヘキシルアクリレート12部およびアクリル酸8部からなるビニル単量体混合物と、ジ−t−ブチルパーオキサイド(1時間半減期141℃、架橋効率49)6部を3時間かけて定量ポンプにより連続供給し、更に同温度で2時間塊状重合させて、酸価25(mgKOH/g)のビニル変性エポキシエステル樹脂(A2−6)の溶融物を得た。次に、80℃まで冷却し、ジメチルエタノールアミン16部を加えてビニル変性エポキシエステル樹脂(A2−6)の溶融物を中和し、ビニル変性エポキシエステル樹脂中和物(A3−6)の溶融物とした後、攪拌しながら80℃に加温したイオン交換水585.6部を少量ずつ添加して、ビニル変性エポキシエステル樹脂中和物(A3−1)を水中に分散させた。200メッシュで濾過し、水性塗料用樹脂組成物(p−6)〔不揮発分40重量%、中和前のビニル変性エポキシエステル樹脂(A2−6)の酸価25(mgKOH/g)、pH8.8〕を得た。
使用する原料を下記第2表に記載のものに変更した以外は実施例1と同様にして不飽和脂肪酸変性エポキシエステル樹脂(A1−7)の溶融物を得た。得られた不飽和脂肪酸変性エポキシエステル樹脂(A1−7)をブチルセロソルブ169.7部に溶解させ、125℃に保持し、下記第2表に記載のビニル単量体、ラジカル重合開始剤を3時間かけて滴下し、滴下終了後5時間保持し、固型分酸価37(mgKOH/g)のビニル変性エポキシエステル樹脂(A2−7)の有機溶剤溶液を得た。次に、80℃まで冷却し、ジメチルエタノールアミン24部を加えて中和し、ビニル変性エポキシエステル樹脂中和物(A3−7)の有機溶剤溶液とした後、攪拌しながらイオン交換水460.9部を少量ずつ添加して、転相乳化させた。200メッシュで濾過し、比較対照用の水性塗料用樹脂組成物(p−7)〔不揮発分37重量%、中和前のビニル変性エポキシエステル樹脂(A2−7)の酸価37(mgKOH/g)、pH8.8〕を得た。
使用する原料を下記第2表に記載のものに変更した以外は実施例1と同様にして不飽和脂肪酸変性エポキシエステル樹脂(A1−8)の溶融物を得た。得られた不飽和脂肪酸変性エポキシエステル樹脂(A1−8)をノルマルブタノール71.7部に溶解させ、118℃に保持し、下記第2表に記載のビニル単量体、ラジカル開始剤を3時間かけて滴下し、滴下終了後5時間保持し、固型分酸価60(mgKOH/g)のビニル変性エポキシエステル樹脂(A2−8)有機溶剤溶液を得た。次に、80℃まで冷却し、ジメチルエタノールアミン24部を加えて中和し、ビニル変性エポキシエステル樹脂中和物(A3−8)の有機溶剤溶液とした後、攪拌しながらイオン交換水460.9部を少量ずつ添加して、転相乳化させた。転相乳化後、142.6部を減圧除去した後、200メッシュで濾過し、比較対照用の水性塗料用樹脂組成物(p−8)〔不揮発分30重量%、中和前のビニル変性エポキシエステル樹脂(A1−8)の酸価60(mgKOH/g)、pH8.8〕を得た。
実施例1で得られた水性塗料用樹脂組成物(p−1)87.5部に、酸化チタン(石原産業株式会社製、タイペークR930)20部、炭酸カルシウム(白石産業株式会社製、ホモカルD)45部、消泡剤(サンノプコ株式会社製、SNデフォーマー777)0.2部およびイオン交換水19部を混合し、サンドミルで30分間練肉して練肉ベースを得た。次いで、この練肉ベースに、レベリング剤(BYK社製、BYK−348)0.5部およびドライヤー(大日本インキ化学工業株式会社製、ディックネート3111)0.6部を配合し、ホモディスパーで混合して、水性塗料(P−1)を調製した。
水性塗料を25℃で7日間放置した後の水性塗料の顔料沈降状態を観察すると共に、顔料再分散性の有無を調べ、以下の基準で評価した。
◎:顔料の沈降なし。
○:塗料の最上部にクリヤー層発生。
△:顔料の下部に顔料の沈降があるものの、手攪拌により顔料再分散可能。
×:顔料の下部に顔料の沈降があり、手攪拌では顔料再分散不能。
水性塗料を、脱脂した鉄板(日本テストパネル製、SPCC−SD板)上に、乾燥塗膜の膜厚が30μmとなるようにバーコーターで塗装し、常温で7日乾燥して、試験用の塗板を得、得られた塗板を、常温の水中に3日間浸漬した後の外観を観察し、以下の基準で評価した。
◎:塗膜に異常が認められない。
○:塗膜に極僅かに膨れが認められる。
△:塗膜に膨れが認められる。
×:塗膜に膨れ、ハガレが認められる。
前記塗板を、カッターナイフの刃先で、塗膜の上から基材に達するように、交差する2本の切れ目を入れた。35℃における濃度が5重量%の塩化ナトリウム水溶液を、JIS Z2371に規定する噴霧装置を用いて、前記方法で切れ目を入れた塗板に125時間噴霧した。噴霧後、塗板を水洗いし、2時間乾燥させた後、セロハン粘着テープを塗膜に貼付し、セロハン粘着テープを剥がしたときの、塗膜の剥離の程度を下記の基準で評価した。なお、下記評価における剥離幅とは、カッターナイフで入れた切れ目を中心としたときの、塗膜が剥離した幅を示す。
◎:剥離試験の剥離幅が、1mm未満。
○:剥離試験の剥離幅が、1mm以上〜2mm未満。
△:剥離試験の剥離幅が、2mm以上〜4mm未満。
×:剥離試験の剥離幅が、4mm以上。
水性塗料用樹脂組成物(p−1)の代わりに水性塗料用樹脂組成物(p−2)〜(p−8)をそれぞれ使用した以外は実施例7と同様にしてで水性塗料(P−2)〜(P−8)を調製した。
Claims (7)
- 前記不飽和脂肪酸変性エポキシエステル樹脂(A1)の重量平均分子量が3,000〜15,000である請求項1に記載の水性塗料用樹脂組成物の製造方法。
- 前記一般式(I)で示される末端カルボキシル基含有構造が、n=2でR1が炭素原子数5のアルキレン基である請求項1に記載の水性塗料用樹脂組成物の製造方法。
- 前記ビニル変性エポキシエステル樹脂(A2)が、不飽和脂肪酸変性エポキシエステル樹脂(A1)、末端カルボキシル基含有ビニル単量体(a1)およびその他のビニル単量体(a2)を加圧下で塊状重合させて得られるビニル変性エポキシエステル樹脂である請求項1〜3のいずれか1項に記載の水性塗料用樹脂組成物の製造方法。
- 前記ビニル変性エポキシエステル樹脂(A2)の溶融物を、塩基性化合物と混合してビニル変性エポキシエステル樹脂中和物(A3)の溶融物とした後、水と混合してビニル変性エポキシエステル樹脂中和物(A3)を水に分散させる請求項1〜3のいずれか1項に記載の水性塗料用樹脂組成物の製造方法。
- 前記ビニル変性エポキシエステル樹脂中和物(A3)を、沸点90℃以下の有機溶剤に溶解し、水と混合して水に分散させた後、有機溶剤の一部又は全部を減圧除去する請求項1〜3のいずれか1項に記載の水性塗料用樹脂組成物の製造方法。
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