JP2020137353A - 防水栓付き電線の製造方法 - Google Patents
防水栓付き電線の製造方法 Download PDFInfo
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- electric wire
- waterproof plug
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 239000011248 coating agent Substances 0.000 claims abstract description 100
- 238000000576 coating method Methods 0.000 claims abstract description 100
- 238000009413 insulation Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims description 46
- 239000004020 conductor Substances 0.000 claims description 34
- 238000005520 cutting process Methods 0.000 claims description 9
- 101100008044 Caenorhabditis elegans cut-1 gene Proteins 0.000 abstract description 8
- 238000002788 crimping Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5205—Sealing means between cable and housing, e.g. grommet
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
Abstract
【解決手段】電線Wの絶縁被覆Wbに全周切り込み1を入れる第1工程と、全周切り込み1を入れた電線Wの先端部を、全周切り込み1の先方側の絶縁被覆Wb1を残した状態のまま筒状の防水栓10に挿入し、切り込み1を入れた位置が防水栓10よりも先方側に位置するように電線Wの絶縁被覆Wbの外周に防水栓10を装着する第2工程と、切り込み1より先方側の絶縁被覆Wb1を剥ぎ取って導体露出部Wa1を形成する第3工程と、を具備する。
【選択図】図1
Description
まず、図5(a)に示すように、絶縁被覆の剥ぎ取りのための切り込みを入れる前に防水栓10に電線Wの先端部を挿入する。その際、図5(b)に示すように、切り込みを入れる後工程を考慮して、防水栓10を実際に加締め固定する定位置よりも手前側(電線Wの先端部に対し離隔する方向)に移動しておく。つまり、先端縁WeからL1(>L2=定位置での寸法)の位置に防水栓10を装着しておく。
(1) 導体の外周を絶縁被覆で覆った電線の先端部に、絶縁被覆を剥ぎ取ることで電線の先端縁から所定長の導体露出部を設けると共に、前記絶縁被覆の外周に筒状の防水栓を装着した防水栓付き電線の製造方法であって、
前記電線の先端縁から所定長の位置の絶縁被覆に、当該位置より前記先端縁側の絶縁被覆を剥ぎ取るための切り込みを入れる第1工程と、
前記第1工程で前記絶縁被覆に切り込みを入れた電線の先端部を前記防水栓に挿入し、切り込みを入れた位置が前記防水栓よりも先方側に位置するように前記絶縁被覆の外周に前記防水栓を装着する第2工程と、
前記第2工程後に、前記切り込みより先方側の絶縁被覆を剥ぎ取って前記導体露出部を形成する第3工程と、
を具備する、
ことを特徴とする防水栓付き電線の製造方法。
ことを特徴とする特徴とする上記(1)に記載の防水栓付き電線の製造方法。
ことを特徴とする上記(1)または(2)に記載の防水栓付き電線の製造方法。
ことを特徴とする上記(3)に記載の防水栓付き電線の製造方法。
この方法は、図1(a)〜図1(d)に示すように、導体(芯線)Waの外周を絶縁被覆Wbで覆った電線Wの先端部に、絶縁被覆Wbを剥ぎ取ることで電線Wの先端縁Weから所定長の導体露出部Wa1を設けると共に、当該導体露出部Wa1の手前側の絶縁被覆Wbの外周に筒状の防水栓10を装着した防水栓付き電線の製造方法である。
[1] 導体(Wa)の外周を絶縁被覆(Wb)で覆った電線(W)の先端部に、絶縁被覆(Wb)を剥ぎ取ることで電線(W)の先端縁(We)から所定長の導体露出部(Wa1)を設けると共に、前記絶縁被覆(Wb)の外周に筒状の防水栓(10)を装着した防水栓付き電線の製造方法であって、
前記電線(W)の先端縁(We)から所定長の位置の絶縁被覆(Wb)に、当該位置より前記先端縁(We)側の絶縁被覆(Wb1)を剥ぎ取るための切り込み(1)を入れる第1工程と、
前記第1工程で前記絶縁被覆(Wb)に切り込み(1)を入れた電線(W)の先端部を前記防水栓(10)に挿入し、切り込み(1)を入れた位置が前記防水栓(10)よりも先方側に位置するように前記絶縁被覆(Wb)の外周に前記防水栓(10)を装着する第2工程と、
前記第2工程後に、前記切り込み(1)より先方側の絶縁被覆(Wb)を剥ぎ取って前記導体露出部(Wa1)を形成する第3工程と、
を具備する、
ことを特徴とする防水栓付き電線の製造方法。
ことを特徴とする特徴とする上記[1]に記載の防水栓付き電線の製造方法。
ことを特徴とする上記[1]または[2]に記載の防水栓付き電線の製造方法。
ことを特徴とする上記[3]に記載の防水栓付き電線の製造方法。
10 防水栓
30,31,32 カッタ
W 電線
Wa 導体
Wa1 導体露出部
Wb 絶縁被覆
Wb1 切り込みの先方側の絶縁被覆
We 先端縁
Claims (4)
- 導体の外周を絶縁被覆で覆った電線の先端部に、絶縁被覆を剥ぎ取ることで電線の先端縁から所定長の導体露出部を設けると共に、前記絶縁被覆の外周に筒状の防水栓を装着した防水栓付き電線の製造方法であって、
前記電線の先端縁から所定長の位置の絶縁被覆に、当該位置より前記先端縁側の絶縁被覆を剥ぎ取るための切り込みを入れる第1工程と、
前記第1工程で前記絶縁被覆に切り込みを入れた電線の先端部を前記防水栓に挿入し、切り込みを入れた位置が前記防水栓よりも先方側に位置するように前記絶縁被覆の外周に前記防水栓を装着する第2工程と、
前記第2工程後に、前記切り込みより先方側の絶縁被覆を剥ぎ取って前記導体露出部を形成する第3工程と、
を具備する、
ことを特徴とする防水栓付き電線の製造方法。 - 前記第2工程において、前記防水栓を治具により位置決め保持した状態で、当該防水栓に前記電線の先端部を挿入し、当該電線の先端縁を前記治具に設けた突当壁に突き当てることで、前記防水栓と前記電線との軸線方向の位置決めを行う、
ことを特徴とする特徴とする請求項1に記載の防水栓付き電線の製造方法。 - 前記第1工程において、前記切り込みとして、前記絶縁被覆の全周に連続した全周切り込みを形成する、
ことを特徴とする請求項1または2に記載の防水栓付き電線の製造方法。 - 前記第1工程において、前記電線の軸線方向に対し垂直方向にスライドするカッタの刃先を前記絶縁被覆に食い込ませ、その状態で前記カッタまたは前記電線の少なくともいずれか一方を前記電線の軸線周りに回転させることで、前記絶縁被覆に全周切り込みを入れる、
ことを特徴とする請求項3に記載の防水栓付き電線の製造方法。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019031674A JP6856683B2 (ja) | 2019-02-25 | 2019-02-25 | 防水栓付き電線の製造方法 |
CN202010074937.9A CN111613948B (zh) | 2019-02-25 | 2020-01-22 | 制造具有防水塞的电线的方法 |
DE102020200722.5A DE102020200722A1 (de) | 2019-02-25 | 2020-01-22 | Verfahren zur herstellung einer elektrischen leitung mit wasserdichtem stopfen |
US16/751,479 US20200274308A1 (en) | 2019-02-25 | 2020-01-24 | Method of Manufacturing Electric Wire with Waterproof Plug |
Applications Claiming Priority (1)
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JP2019031674A JP6856683B2 (ja) | 2019-02-25 | 2019-02-25 | 防水栓付き電線の製造方法 |
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JP2020137353A true JP2020137353A (ja) | 2020-08-31 |
JP6856683B2 JP6856683B2 (ja) | 2021-04-07 |
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US (1) | US20200274308A1 (ja) |
JP (1) | JP6856683B2 (ja) |
CN (1) | CN111613948B (ja) |
DE (1) | DE102020200722A1 (ja) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0787644A (ja) * | 1993-09-17 | 1995-03-31 | Yazaki Corp | 防水栓付電線の皮剥き装置 |
JPH08288043A (ja) * | 1995-04-10 | 1996-11-01 | Sumitomo Wiring Syst Ltd | 防水ゴム栓への電線挿通方法および電線挿通用治具 |
JPH08315945A (ja) * | 1995-05-12 | 1996-11-29 | Sumitomo Wiring Syst Ltd | 防水ゴム栓への電線挿通方法および防水コネクタの組立方法 |
JP2009259663A (ja) * | 2008-04-18 | 2009-11-05 | Yazaki Corp | 防水栓付き電線およびその製造方法 |
JP2015082418A (ja) * | 2013-10-23 | 2015-04-27 | 矢崎総業株式会社 | 電線及び電線の製造方法 |
JP2015167079A (ja) * | 2014-03-03 | 2015-09-24 | 日本連続端子株式会社 | 電線端末加工装置 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4653182A (en) * | 1984-04-17 | 1987-03-31 | Sumitomo Electric Industries, Ltd. | Apparatus for fitting terminals and rubber stoppers on wires |
JP3039270B2 (ja) * | 1994-05-31 | 2000-05-08 | 住友電装株式会社 | 電線端末構造の構成方法 |
JP3028734B2 (ja) * | 1994-09-12 | 2000-04-04 | 住友電装株式会社 | ゴム栓挿入機のゴム栓ホルダ |
EP0994539B1 (de) * | 1998-09-21 | 2008-05-28 | komax Holding AG | Einrichtung zur Konfektionierung eines Kabels |
DE102006041842A1 (de) * | 2006-09-06 | 2008-03-27 | Schäfer Werkzeug- und Sondermaschinenbau GmbH | Verfahren und Vorrichtung zum Einfügen eines Kabelendes in eine Kabeltülle |
JP6304091B2 (ja) * | 2015-03-25 | 2018-04-04 | 株式会社オートネットワーク技術研究所 | コネクタ付電線及びコネクタ付電線の製造方法 |
-
2019
- 2019-02-25 JP JP2019031674A patent/JP6856683B2/ja active Active
-
2020
- 2020-01-22 DE DE102020200722.5A patent/DE102020200722A1/de not_active Withdrawn
- 2020-01-22 CN CN202010074937.9A patent/CN111613948B/zh active Active
- 2020-01-24 US US16/751,479 patent/US20200274308A1/en not_active Abandoned
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0787644A (ja) * | 1993-09-17 | 1995-03-31 | Yazaki Corp | 防水栓付電線の皮剥き装置 |
JPH08288043A (ja) * | 1995-04-10 | 1996-11-01 | Sumitomo Wiring Syst Ltd | 防水ゴム栓への電線挿通方法および電線挿通用治具 |
JPH08315945A (ja) * | 1995-05-12 | 1996-11-29 | Sumitomo Wiring Syst Ltd | 防水ゴム栓への電線挿通方法および防水コネクタの組立方法 |
JP2009259663A (ja) * | 2008-04-18 | 2009-11-05 | Yazaki Corp | 防水栓付き電線およびその製造方法 |
JP2015082418A (ja) * | 2013-10-23 | 2015-04-27 | 矢崎総業株式会社 | 電線及び電線の製造方法 |
JP2015167079A (ja) * | 2014-03-03 | 2015-09-24 | 日本連続端子株式会社 | 電線端末加工装置 |
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Publication number | Publication date |
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CN111613948B (zh) | 2021-05-25 |
JP6856683B2 (ja) | 2021-04-07 |
DE102020200722A1 (de) | 2020-08-27 |
US20200274308A1 (en) | 2020-08-27 |
CN111613948A (zh) | 2020-09-01 |
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