JP2018008072A - 車両内装部材にステッチを施す方法 - Google Patents
車両内装部材にステッチを施す方法 Download PDFInfo
- Publication number
- JP2018008072A JP2018008072A JP2017152063A JP2017152063A JP2018008072A JP 2018008072 A JP2018008072 A JP 2018008072A JP 2017152063 A JP2017152063 A JP 2017152063A JP 2017152063 A JP2017152063 A JP 2017152063A JP 2018008072 A JP2018008072 A JP 2018008072A
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- JP
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- Prior art keywords
- looper
- sewing needle
- interior member
- interior
- rotary looper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000009958 sewing Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims description 14
- 239000000758 substrate Substances 0.000 claims description 9
- 239000006260 foam Substances 0.000 claims description 8
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000010985 leather Substances 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 2
- 229920002554 vinyl polymer Polymers 0.000 claims description 2
- 229920002397 thermoplastic olefin Polymers 0.000 claims 1
- 239000000463 material Substances 0.000 description 24
- 239000010410 layer Substances 0.000 description 21
- 208000015177 X-linked erythropoietic protoporphyria Diseases 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B1/00—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both
- D05B1/02—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both for making single-thread seams
- D05B1/06—Single chain-stitch seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K35/00—Instruments specially adapted for vehicles; Arrangement of instruments in or on vehicles
- B60K35/50—Instruments characterised by their means of attachment to or integration in the vehicle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/58—Seat coverings
- B60N2/5816—Seat coverings attachments thereof
- B60N2/5883—Seat coverings attachments thereof by sewing, stitching or threading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/58—Seat coverings
- B60N2/5891—Seat coverings characterised by the manufacturing process; manufacturing seat coverings not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
- B60R13/0256—Dashboard liners
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B15/00—Machines for sewing leather goods
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B57/00—Loop takers, e.g. loopers
- D05B57/02—Loop takers, e.g. loopers for chain-stitch sewing machines, e.g. oscillating
- D05B57/04—Loop takers, e.g. loopers for chain-stitch sewing machines, e.g. oscillating rotary
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B57/00—Loop takers, e.g. loopers
- D05B57/30—Driving-gear for loop takers
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B57/00—Loop takers, e.g. loopers
- D05B57/30—Driving-gear for loop takers
- D05B57/32—Driving-gear for loop takers in chain-stitch sewing machines
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C7/00—Special-purpose or automatic embroidering machines
- D05C7/04—Special-purpose or automatic embroidering machines for boring or jogging
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Aviation & Aerospace Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Sewing Machines And Sewing (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
Description
この出願は、2011年7月8日に提出された米国仮出願第61/505,836号に基づく優先権を主張する。当該仮出願の内容は、参照することによりここに組み込まれる。
Claims (11)
- 内装部材にステッチを施す方法であって、
ロータリールーパーを備える一本針チェーンステッチ装置を用いて、前記内装部材の外皮層にステッチを施し、
前記装置の縫い針を、前記内装部材を貫通するように下降させ、
前記装置の縫い針を、前記内装部材を貫通した後に、上昇させて引き戻し、
前記ロータリールーパーの回転時に、前記内装部材の一部を前記ロータリールーパーの上方及び下方に位置するようにした状態で、前記縫い針が前記内装部材を下へと通り抜けた後に前記縫い針が引っ込む時に形成される糸ループと前記ロータリールーパーのフックを係合させ、
前記内装部材を前記縫い針及び前記ロータリールーパーに対して移動させて、所定のステッチ長さを形成する、方法。 - 請求項1に記載の方法であって、
前記機構により前記内装部材が移動されると、前記ロータリールーパーは先行する糸ループを開放し、
当該糸ループは前記内装部材の底に対して強く引かれる、方法。 - 請求項1又は2に記載の方法であって、
前記外皮層は、ビニール、革、及び熱可塑性ポリオレフィンから成る群から形成され、
前記外皮層には中間層が付され、
当該中間層は発泡体である、方法。 - 請求項3に記載の方法であって、前記発泡体にはプラスチック製の基材層が付される、方法。
- 請求項1から4の何れか一項に記載の方法であって、前記内装部材は、車両の内装トリム部材である、方法。
- 請求項5に記載の方法であって、前記内装トリム部材は、前記車両のインストルメントパネルの一部である、方法。
- 請求項1から6の何れか一項に記載の方法であって、前記ロータリールーパーにはアーム部材が設けられ、
当該アーム部材は、前記フックが前記アーム部材の他の部分からずれた位置となるように、オフセットによって構成される、方法。 - 請求項1から6の何れか一項に記載の方法であって、前記ロータリールーパーにはアーム部材が設けられ、
当該アーム部材には前記フックが固定され、
当該フックは、当該フックが前記アーム部材からオフセットされるように、オフセットによって構成される、方法。 - 請求項7又は8に記載の方法であって、
前記ロータリールーパーの前記アーム部材は、モータに連結された下部シャフトにより直接的に駆動され、
前記モータは、前記縫い針を駆動する上部シャフトを駆動する、方法。 - 請求項1に記載の方法であって、前記機構は、前記縫い針及び前記ルーパに対して前記部材を直接的に移動させることができるように構成される、方法。
- 請求項1に記載の方法であって、前記機構は、前記部材に対して前記縫い針及び前記ルーパを直接的に移動させることができるように構成される、方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201161505836P | 2011-07-08 | 2011-07-08 | |
US61/505,836 | 2011-07-08 | ||
JP2014519078A JP6526413B2 (ja) | 2011-07-08 | 2012-07-06 | 車両内装トリム部材にステッチを施す装置と車両内装トリム部材との組合せ |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2014519078A Division JP6526413B2 (ja) | 2011-07-08 | 2012-07-06 | 車両内装トリム部材にステッチを施す装置と車両内装トリム部材との組合せ |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2018008072A true JP2018008072A (ja) | 2018-01-18 |
JP6944835B2 JP6944835B2 (ja) | 2021-10-06 |
Family
ID=47437866
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2014519078A Active JP6526413B2 (ja) | 2011-07-08 | 2012-07-06 | 車両内装トリム部材にステッチを施す装置と車両内装トリム部材との組合せ |
JP2017152063A Active JP6944835B2 (ja) | 2011-07-08 | 2017-08-04 | 車両内装部材にステッチを施す方法 |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2014519078A Active JP6526413B2 (ja) | 2011-07-08 | 2012-07-06 | 車両内装トリム部材にステッチを施す装置と車両内装トリム部材との組合せ |
Country Status (5)
Country | Link |
---|---|
US (3) | US8919270B2 (ja) |
JP (2) | JP6526413B2 (ja) |
CN (1) | CN103649397B (ja) |
DE (1) | DE112012002890T5 (ja) |
WO (1) | WO2013009633A2 (ja) |
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US9809176B2 (en) * | 2011-07-08 | 2017-11-07 | Inteva Products, Llc | Method for stitching vehicle interior components and components formed from the method |
US9340912B2 (en) | 2011-07-08 | 2016-05-17 | Inteva Products, Llc | Method for stitching vehicle interior components and components formed from the method |
WO2013009634A2 (en) | 2011-07-08 | 2013-01-17 | Inteva Products Llc. | Method for stitching vehicle interior components and components formed from the method |
US9255352B2 (en) * | 2013-07-31 | 2016-02-09 | Inteva Products, Llc | Apparatus for stitching vehicle interior components |
US9765265B2 (en) * | 2014-04-28 | 2017-09-19 | Kbk Industries, Llc | Separation vessel with enhanced particulate removal |
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JP6187410B2 (ja) * | 2014-08-04 | 2017-08-30 | 豊田合成株式会社 | ステッチラインの形成方法 |
CN107075764B (zh) * | 2014-08-22 | 2020-08-14 | 恩坦华产品有限责任公司 | 用于暗针缝制成形部件的方法和装置以及由该方法形成的部件 |
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JP6376056B2 (ja) * | 2015-07-01 | 2018-08-22 | トヨタ車体株式会社 | 内装部品の製造方法 |
JP6531717B2 (ja) * | 2015-10-07 | 2019-06-19 | トヨタ車体株式会社 | 内装部品の製造方法 |
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WO2013009633A2 (en) | 2013-01-17 |
CN103649397A (zh) | 2014-03-19 |
US8919270B2 (en) | 2014-12-30 |
US20150176165A1 (en) | 2015-06-25 |
US20130008362A1 (en) | 2013-01-10 |
JP6944835B2 (ja) | 2021-10-06 |
JP6526413B2 (ja) | 2019-06-05 |
WO2013009633A3 (en) | 2013-03-28 |
JP2014520602A (ja) | 2014-08-25 |
DE112012002890T5 (de) | 2014-04-17 |
US20170233915A1 (en) | 2017-08-17 |
US10364520B2 (en) | 2019-07-30 |
CN103649397B (zh) | 2016-05-25 |
US9512547B2 (en) | 2016-12-06 |
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