JP2015504835A - パーコレーションムライトおよびその形成方法 - Google Patents
パーコレーションムライトおよびその形成方法 Download PDFInfo
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- JP2015504835A JP2015504835A JP2014545044A JP2014545044A JP2015504835A JP 2015504835 A JP2015504835 A JP 2015504835A JP 2014545044 A JP2014545044 A JP 2014545044A JP 2014545044 A JP2014545044 A JP 2014545044A JP 2015504835 A JP2015504835 A JP 2015504835A
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- mullite
- percolation
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- alumina
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- 229910052863 mullite Inorganic materials 0.000 title claims abstract description 170
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 title claims abstract description 169
- 238000005325 percolation Methods 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000000203 mixture Substances 0.000 claims abstract description 94
- 238000010438 heat treatment Methods 0.000 claims abstract description 74
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 73
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 claims abstract description 38
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 35
- 239000010881 fly ash Substances 0.000 claims description 59
- 239000000835 fiber Substances 0.000 claims description 57
- 230000004907 flux Effects 0.000 claims description 40
- 230000009970 fire resistant effect Effects 0.000 claims description 19
- 229910052752 metalloid Inorganic materials 0.000 claims description 13
- 150000002738 metalloids Chemical class 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 13
- 239000011521 glass Substances 0.000 claims description 10
- 229910001570 bauxite Inorganic materials 0.000 claims description 9
- 229910000272 alkali metal oxide Inorganic materials 0.000 claims description 7
- 229910052736 halogen Inorganic materials 0.000 claims description 7
- 150000002367 halogens Chemical class 0.000 claims description 7
- 239000004615 ingredient Substances 0.000 claims description 7
- 229910052747 lanthanoid Inorganic materials 0.000 claims description 7
- 150000002602 lanthanoids Chemical class 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 7
- 238000005245 sintering Methods 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 229910052723 transition metal Inorganic materials 0.000 claims description 7
- 150000003624 transition metals Chemical class 0.000 claims description 7
- 239000004927 clay Substances 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 6
- 230000007797 corrosion Effects 0.000 claims description 6
- 238000005260 corrosion Methods 0.000 claims description 6
- 238000009792 diffusion process Methods 0.000 claims description 6
- 239000010438 granite Substances 0.000 claims description 6
- WKBPZYKAUNRMKP-UHFFFAOYSA-N 1-[2-(2,4-dichlorophenyl)pentyl]1,2,4-triazole Chemical compound C=1C=C(Cl)C=C(Cl)C=1C(CCC)CN1C=NC=N1 WKBPZYKAUNRMKP-UHFFFAOYSA-N 0.000 claims description 5
- INJRKJPEYSAMPD-UHFFFAOYSA-N aluminum;silicic acid;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O INJRKJPEYSAMPD-UHFFFAOYSA-N 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 5
- 230000009477 glass transition Effects 0.000 claims description 5
- 239000010443 kyanite Substances 0.000 claims description 5
- 229910052850 kyanite Inorganic materials 0.000 claims description 5
- 239000011031 topaz Substances 0.000 claims description 5
- 229910052853 topaz Inorganic materials 0.000 claims description 5
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 229910052614 beryl Inorganic materials 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 3
- 239000003054 catalyst Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000013078 crystal Substances 0.000 claims description 3
- 239000011094 fiberboard Substances 0.000 claims description 3
- 239000002241 glass-ceramic Substances 0.000 claims description 3
- 238000002386 leaching Methods 0.000 claims description 3
- 239000000615 nonconductor Substances 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 3
- 239000010456 wollastonite Substances 0.000 claims description 3
- 229910052882 wollastonite Inorganic materials 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000010419 fine particle Substances 0.000 claims 1
- 238000001878 scanning electron micrograph Methods 0.000 description 22
- 238000005530 etching Methods 0.000 description 20
- 238000005498 polishing Methods 0.000 description 20
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 17
- 239000000047 product Substances 0.000 description 13
- 239000003607 modifier Substances 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 11
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 10
- 239000008187 granular material Substances 0.000 description 9
- 235000013980 iron oxide Nutrition 0.000 description 9
- 229910000323 aluminium silicate Inorganic materials 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 230000000930 thermomechanical effect Effects 0.000 description 7
- -1 alkaline earth Chemical class 0.000 description 6
- 238000009826 distribution Methods 0.000 description 6
- 239000011019 hematite Substances 0.000 description 6
- 229910052595 hematite Inorganic materials 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 6
- 239000000395 magnesium oxide Substances 0.000 description 6
- 235000012245 magnesium oxide Nutrition 0.000 description 6
- 238000000280 densification Methods 0.000 description 5
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical class O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000011819 refractory material Substances 0.000 description 5
- 238000013459 approach Methods 0.000 description 4
- 239000003245 coal Substances 0.000 description 4
- 238000000354 decomposition reaction Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 235000012239 silicon dioxide Nutrition 0.000 description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 229910052573 porcelain Inorganic materials 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910001579 aluminosilicate mineral Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000010435 syenite Substances 0.000 description 2
- 238000004017 vitrification Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 229910000503 Na-aluminosilicate Inorganic materials 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- HZVVJJIYJKGMFL-UHFFFAOYSA-N almasilate Chemical compound O.[Mg+2].[Al+3].[Al+3].O[Si](O)=O.O[Si](O)=O HZVVJJIYJKGMFL-UHFFFAOYSA-N 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 239000010882 bottom ash Substances 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 238000011066 ex-situ storage Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229910052900 illite Inorganic materials 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 229910052622 kaolinite Inorganic materials 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- QPJSUIGXIBEQAC-UHFFFAOYSA-N n-(2,4-dichloro-5-propan-2-yloxyphenyl)acetamide Chemical compound CC(C)OC1=CC(NC(C)=O)=C(Cl)C=C1Cl QPJSUIGXIBEQAC-UHFFFAOYSA-N 0.000 description 1
- 229910052664 nepheline Inorganic materials 0.000 description 1
- 239000010434 nepheline Substances 0.000 description 1
- VGIBGUSAECPPNB-UHFFFAOYSA-L nonaaluminum;magnesium;tripotassium;1,3-dioxido-2,4,5-trioxa-1,3-disilabicyclo[1.1.1]pentane;iron(2+);oxygen(2-);fluoride;hydroxide Chemical compound [OH-].[O-2].[O-2].[O-2].[O-2].[O-2].[F-].[Mg+2].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[K+].[K+].[K+].[Fe+2].O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2 VGIBGUSAECPPNB-UHFFFAOYSA-L 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052655 plagioclase feldspar Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 229910052611 pyroxene Inorganic materials 0.000 description 1
- 239000011044 quartzite Substances 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000009919 sequestration Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052851 sillimanite Inorganic materials 0.000 description 1
- 239000000429 sodium aluminium silicate Substances 0.000 description 1
- 235000012217 sodium aluminium silicate Nutrition 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5208—Fibers
- C04B2235/5216—Inorganic
- C04B2235/522—Oxidic
- C04B2235/5228—Silica and alumina, including aluminosilicates, e.g. mullite
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- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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Applications Claiming Priority (3)
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| AU2011905129A AU2011905129A0 (en) | 2011-12-09 | Percolated mullite and a method of forming same | |
| AU2011905129 | 2011-12-09 | ||
| PCT/AU2012/001500 WO2013082670A1 (en) | 2011-12-09 | 2012-12-07 | Percolated mullite and a method of forming same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108746483A (zh) * | 2018-07-04 | 2018-11-06 | 李保珍 | 一种蓝晶石基复合涂料及其制备方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11078119B2 (en) * | 2014-10-23 | 2021-08-03 | Ashapura Minechem Ltd. | Composites of sintered mullite reinforced corundum granules and method for its preparation |
| CN107512917A (zh) * | 2017-08-24 | 2017-12-26 | 浙江科屹耐火材料有限公司 | 一种耐火纤维板 |
| CN108395232B (zh) * | 2018-04-26 | 2021-01-15 | 武汉理工大学 | 一种高渗流速率的堇青石基多孔陶瓷的制备方法 |
| AU2019271388B2 (en) | 2018-05-18 | 2023-05-18 | California Institute Of Technology | Process to convert reduced sulfur species and water into hydrogen and sulfuric acid |
| CN108947511B (zh) * | 2018-09-20 | 2021-03-19 | 东北大学 | 一种粉煤灰基莫来石闭孔陶瓷及其制备方法 |
| CN109970459B (zh) * | 2019-03-26 | 2021-07-16 | 宜兴市丁山耐火器材有限公司 | 一种柱状莫来石高耐磨砖及其制备方法 |
| KR20220058908A (ko) | 2019-08-13 | 2022-05-10 | 캘리포니아 인스티튜트 오브 테크놀로지 | 칼슘 보유 암석 및 광물로부터 칼슘 산화물 또는 일반 포틀랜드 시멘트를 제조하는 방법 |
| CN111943699B (zh) * | 2020-08-24 | 2022-06-28 | 宜兴瑞泰耐火材料有限公司 | 一种丙烷脱氢装置用大长径比莫来石晶须结合红柱石耐火砖及其制备工艺 |
| CN112876198B (zh) * | 2021-03-31 | 2022-02-18 | 武汉钢铁有限公司 | 一种免烧焦罐衬板用涂料及其使用方法 |
| CN114276156A (zh) * | 2022-01-18 | 2022-04-05 | 山东潍耐节能材料有限公司 | 热回收焦炉用轻质高强莫来石隔热砖的制备方法 |
| WO2024020631A1 (en) * | 2022-07-26 | 2024-02-01 | Newsouth Innovations Pty Limited | Zirconia-mullite composite and method of forming same |
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- 2012-12-07 BR BR112014013923-7A patent/BR112014013923B1/pt not_active IP Right Cessation
- 2012-12-07 KR KR1020147019080A patent/KR101925439B1/ko not_active Expired - Fee Related
- 2012-12-07 US US14/362,351 patent/US9527775B2/en active Active
- 2012-12-07 CA CA2858295A patent/CA2858295C/en active Active
- 2012-12-07 EA EA201491112A patent/EA031276B1/ru unknown
- 2012-12-07 ES ES12855249T patent/ES2947512T3/es active Active
- 2012-12-07 CN CN201280068916.XA patent/CN104159868A/zh active Pending
- 2012-12-07 MY MYPI2014701454A patent/MY171169A/en unknown
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2014
- 2014-06-06 PH PH12014501289A patent/PH12014501289B1/en unknown
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| EP2788301C0 (en) | 2023-06-07 |
| US9527775B2 (en) | 2016-12-27 |
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| BR112014013923A2 (pt) | 2017-06-13 |
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| KR20140137341A (ko) | 2014-12-02 |
| AU2012350159B2 (en) | 2016-08-25 |
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| CN104159868A (zh) | 2014-11-19 |
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| EA031276B1 (ru) | 2018-12-28 |
| CA2858295C (en) | 2020-07-14 |
| MX2014006802A (es) | 2015-11-06 |
| ES2947512T3 (es) | 2023-08-10 |
| CN110357601A (zh) | 2019-10-22 |
| AU2012350159A1 (en) | 2014-07-24 |
| MY171169A (en) | 2019-09-30 |
| EP2788301A1 (en) | 2014-10-15 |
| MX369102B (es) | 2019-10-28 |
| PH12014501289A1 (en) | 2014-09-08 |
| BR112014013923A8 (pt) | 2017-06-13 |
| PH12014501289B1 (en) | 2018-12-14 |
| US20150344371A1 (en) | 2015-12-03 |
| KR101925439B1 (ko) | 2018-12-05 |
| JP2019052084A (ja) | 2019-04-04 |
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