JP2015217147A - シートパッドの製造方法および成形型 - Google Patents
シートパッドの製造方法および成形型 Download PDFInfo
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- JP2015217147A JP2015217147A JP2014103088A JP2014103088A JP2015217147A JP 2015217147 A JP2015217147 A JP 2015217147A JP 2014103088 A JP2014103088 A JP 2014103088A JP 2014103088 A JP2014103088 A JP 2014103088A JP 2015217147 A JP2015217147 A JP 2015217147A
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- molding
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- seat pad
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- Prior art date
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- 238000000465 moulding Methods 0.000 title claims abstract description 264
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000010097 foam moulding Methods 0.000 claims abstract description 32
- 229920003002 synthetic resin Polymers 0.000 claims description 26
- 239000000057 synthetic resin Substances 0.000 claims description 26
- 239000006260 foam Substances 0.000 abstract description 8
- 230000005291 magnetic effect Effects 0.000 description 27
- 239000000463 material Substances 0.000 description 19
- 210000000078 claw Anatomy 0.000 description 18
- 238000007493 shaping process Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 11
- 230000004308 accommodation Effects 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 239000002994 raw material Substances 0.000 description 8
- 238000005187 foaming Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/1271—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed parts being partially covered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0003—Discharging moulded articles from the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/1204—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements and giving the material during expanding the shape of a particular article to be supported, e.g. a human body-part
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0092—Producing upholstery articles, e.g. cushions, seats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/58—Seat coverings
- B60N2/5816—Seat coverings attachments thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/58—Seat coverings
- B60N2/5816—Seat coverings attachments thereof
- B60N2/5825—Seat coverings attachments thereof by hooks, staples, clips, snap fasteners or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/58—Seat coverings
- B60N2/5891—Seat coverings characterised by the manufacturing process; manufacturing seat coverings not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/64—Back-rests or cushions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/25—Solid
- B29K2105/253—Preform
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/58—Upholstery or cushions, e.g. vehicle upholstery or interior padding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Transportation (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Molding Of Porous Articles (AREA)
- Chair Legs, Seat Parts, And Backrests (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
【解決手段】シートパッド3が発泡成形される成形型20に着脱可能に装着される成形面形成部材30(成形面形成部材)を成形型20から取り外した状態で、成形面形成部材30にクリップ部材5(埋設部材)が着脱可能に固定される。次いで、クリップ部材5が固定された成形面形成部材30が、成形型20に装着される。複数のクリップ部材5が固定された成形面形成部材30を成形型20に装着することで、クリップ部材5をまとめて成形型20に固定できる。その結果、発泡成形のスピードに合わせて設定されたライン速度を維持できる。
【選択図】図5
Description
5,80 クリップ部材(埋設部材)
20,50,90,100,120,140 成形型
21a,145 成形面
21b 凹所(載置部)
24,145a 載置部
25 コア(固定手段の一部、固定力可変手段)
26,27,29 凸起部
30,60,110,130,150 成形面形成部材
34 磁性部材(固定手段の一部)
132,133 スラブ(埋設部材)
151 ワイヤ(埋設部材)
Claims (5)
- 複数の埋設部材が埋め込まれる発泡合成樹脂製のシートパッドの製造方法において、
前記シートパッドが発泡成形される成形型に着脱可能に装着される部材であって成形面の一部を形成する成形面形成部材を前記成形型から取り外した状態で、前記成形面形成部材に前記複数の埋設部材を着脱可能に固定する埋設部材固定工程と、
前記埋設部材固定工程により複数の埋設部材が固定された成形面形成部材を前記成形型に装着する部材装着工程と、
前記部材装着工程により成形面形成部材が装着された成形型により前記シートパッドを発泡成形しつつ前記埋設部材を前記シートパッドに埋設する発泡成形工程と、
前記発泡成形工程によりシートパッドを発泡成形した後、脱型と同時に又は脱型の後に、前記シートパッドに埋設された複数の埋設部材を前記成形面形成部材から取り外す取外し工程とを備えていることを特徴とするシートパッドの製造方法。 - 前記成形型は、前記成形面形成部材を固定する固定手段を備え、
前記成形面形成部材は、前記部材装着工程において、前記固定手段により前記成形型に固定されることを特徴とする請求項1記載のシートパッドの製造方法。 - 前記固定手段の固定力を可変にする固定力可変手段を備え、
前記取外し工程の後、前記固定力可変手段により、前記固定手段により成形型に固定される成形面形成部材の固定力を低下させる固定力低下工程を備えていることを特徴とする請求項2記載のシートパッドの製造方法。 - 前記成形型は、前記成形面形成部材が載置される載置部が、前記載置部の縁部に沿って突条状に凸起すると共に前記成形面形成部材に当接する凸起部を備えていることを特徴とする請求項1から3のいずれかに記載のシートパッドの製造方法。
- 複数の埋設部材が埋め込まれる発泡合成樹脂製のシートパッドを成形する成形型において、
成形面に着脱可能に装着されると共に、前記成形面の一部を形成する成形面形成部材を備え、
前記成形面形成部材は、前記複数の埋設部材が着脱可能に固定されることを特徴とする成形型。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014103088A JP6297408B2 (ja) | 2014-05-19 | 2014-05-19 | シートパッドの製造方法および成形型 |
CN201510236805.0A CN105082443A (zh) | 2014-05-19 | 2015-05-11 | 座垫的制造方法及成型模 |
US14/714,468 US20150328808A1 (en) | 2014-05-19 | 2015-05-18 | Method for manufacturing seat pad |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014103088A JP6297408B2 (ja) | 2014-05-19 | 2014-05-19 | シートパッドの製造方法および成形型 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2015217147A true JP2015217147A (ja) | 2015-12-07 |
JP6297408B2 JP6297408B2 (ja) | 2018-03-20 |
Family
ID=54537766
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2014103088A Expired - Fee Related JP6297408B2 (ja) | 2014-05-19 | 2014-05-19 | シートパッドの製造方法および成形型 |
Country Status (3)
Country | Link |
---|---|
US (1) | US20150328808A1 (ja) |
JP (1) | JP6297408B2 (ja) |
CN (1) | CN105082443A (ja) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2019014217A (ja) * | 2017-07-11 | 2019-01-31 | トヨタ紡織株式会社 | シートクッション材の製造方法及びその製造用発泡型 |
JP2019072938A (ja) * | 2017-10-17 | 2019-05-16 | 株式会社ブリヂストン | 部品取付治具 |
WO2020153282A1 (ja) * | 2019-01-22 | 2020-07-30 | 株式会社イノアックコーポレーション | クリップ保持手段、成形型およびシートパッドの製造方法 |
JP2020116895A (ja) * | 2019-01-28 | 2020-08-06 | 東海興業株式会社 | 係止具セット治具及び発泡成形品の製造方法 |
CN115071030A (zh) * | 2022-07-18 | 2022-09-20 | 六安市泰格包装材料有限公司 | 一种包装用泡沫箱自动生产线 |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5976511B2 (ja) * | 2012-11-26 | 2016-08-23 | 東洋ゴム工業株式会社 | シートパッド |
US9776353B2 (en) * | 2013-10-02 | 2017-10-03 | Velcro BVBA | Longitudinal bead molding |
JP6539167B2 (ja) * | 2015-07-09 | 2019-07-03 | 株式会社タチエス | シートの吊り込み構造 |
DE102016200841A1 (de) * | 2015-07-14 | 2017-01-19 | Johnson Controls Gmbh | Clip zur Befestigung eines Sitzbezuges an einem Schaumteil eines Sitzpolsters sowie Schaumwerkzeug, Herstellungsanordnung und Verfahren zur Herstellung eines Schaumteils eines Sitzpolsters |
JP6920187B2 (ja) * | 2017-12-22 | 2021-08-18 | 株式会社ニフコ | シートカバーの取付構造 |
JP7219007B2 (ja) * | 2018-03-12 | 2023-02-07 | 株式会社タチエス | 車両用シート |
JP7080717B2 (ja) * | 2018-05-08 | 2022-06-06 | 株式会社タチエス | カバー吊り部材の深留め防止サスペンダー及びそれを用いた自動車用シート |
CN110801124B (zh) * | 2018-08-06 | 2022-03-11 | 深圳市云和床垫有限公司 | 衬套 |
CN108973181B (zh) * | 2018-09-01 | 2023-10-20 | 晋江中天模具有限公司 | 一种多色吹气拉帮模具 |
JP6979046B2 (ja) * | 2019-03-26 | 2021-12-08 | 株式会社ニフコ | 表皮係止用クリップ |
US11241986B2 (en) * | 2019-06-05 | 2022-02-08 | Lear Corporation | Vehicle seating system and method |
JP7017285B2 (ja) * | 2020-03-06 | 2022-02-08 | テイ・エス テック株式会社 | 乗物用シート及びその組付方法 |
CN112497618B (zh) * | 2020-11-17 | 2021-12-17 | 安徽中巨智能科技有限公司 | 机械手 |
DE102023200704A1 (de) | 2022-07-28 | 2024-02-08 | Adient Us Llc | Verfahren zur Herstellung eines Schaumformteils mit Klipselementen, Klipshalter; Schaumformteil und Fahrzeugsitz |
Citations (2)
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JPH05192939A (ja) * | 1992-01-17 | 1993-08-03 | Kuraray Co Ltd | モールド成形体の製造法およびモールド成形体 |
JP2004202859A (ja) * | 2002-12-25 | 2004-07-22 | Bridgestone Corp | 発泡成形品の成形用金型 |
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US4190697A (en) * | 1979-01-15 | 1980-02-26 | Milsco Manufacturing Company | Multidensity foam article and method of preparation |
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JP3962589B2 (ja) * | 2002-01-10 | 2007-08-22 | 難波プレス工業株式会社 | 座席用クッションのクッション体及びその製造装置 |
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WO2005090047A1 (en) * | 2004-03-23 | 2005-09-29 | Kwang Soo Lee | Sponge foam, mold and apparatus for forming and making the sponge foam, and method of forming and making the sponge foam using the mold or apparatus |
JP5491100B2 (ja) * | 2009-08-25 | 2014-05-14 | 株式会社ブリヂストン | シートカバー取付用クリップ、及びシートパッド並びにその製造方法 |
-
2014
- 2014-05-19 JP JP2014103088A patent/JP6297408B2/ja not_active Expired - Fee Related
-
2015
- 2015-05-11 CN CN201510236805.0A patent/CN105082443A/zh active Pending
- 2015-05-18 US US14/714,468 patent/US20150328808A1/en not_active Abandoned
Patent Citations (2)
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JPH05192939A (ja) * | 1992-01-17 | 1993-08-03 | Kuraray Co Ltd | モールド成形体の製造法およびモールド成形体 |
JP2004202859A (ja) * | 2002-12-25 | 2004-07-22 | Bridgestone Corp | 発泡成形品の成形用金型 |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2019014217A (ja) * | 2017-07-11 | 2019-01-31 | トヨタ紡織株式会社 | シートクッション材の製造方法及びその製造用発泡型 |
JP2019072938A (ja) * | 2017-10-17 | 2019-05-16 | 株式会社ブリヂストン | 部品取付治具 |
WO2020153282A1 (ja) * | 2019-01-22 | 2020-07-30 | 株式会社イノアックコーポレーション | クリップ保持手段、成形型およびシートパッドの製造方法 |
JPWO2020153282A1 (ja) * | 2019-01-22 | 2021-12-02 | 株式会社イノアックコーポレーション | クリップ保持手段、成形型およびシートパッドの製造方法 |
JP2020116895A (ja) * | 2019-01-28 | 2020-08-06 | 東海興業株式会社 | 係止具セット治具及び発泡成形品の製造方法 |
CN115071030A (zh) * | 2022-07-18 | 2022-09-20 | 六安市泰格包装材料有限公司 | 一种包装用泡沫箱自动生产线 |
Also Published As
Publication number | Publication date |
---|---|
JP6297408B2 (ja) | 2018-03-20 |
US20150328808A1 (en) | 2015-11-19 |
CN105082443A (zh) | 2015-11-25 |
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