JP2011231405A - 高速フレーム溶射により基板をコーティングする装置 - Google Patents
高速フレーム溶射により基板をコーティングする装置 Download PDFInfo
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- 239000011248 coating agent Substances 0.000 title claims abstract description 15
- 238000000576 coating method Methods 0.000 title claims abstract description 15
- 239000000758 substrate Substances 0.000 title claims abstract description 10
- 238000010285 flame spraying Methods 0.000 title claims abstract description 6
- 239000000446 fuel Substances 0.000 claims abstract description 83
- 238000002485 combustion reaction Methods 0.000 claims abstract description 57
- 230000001590 oxidative effect Effects 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 239000007789 gas Substances 0.000 claims description 45
- 239000000843 powder Substances 0.000 claims description 11
- 239000011261 inert gas Substances 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000003350 kerosene Substances 0.000 description 6
- 239000000498 cooling water Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000000295 fuel oil Substances 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- 239000002737 fuel gas Substances 0.000 description 2
- 238000007749 high velocity oxygen fuel spraying Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- -1 for example Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000012254 powdered material Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
- B05B7/20—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion
- B05B7/208—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion the material to be sprayed being heated in a container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
- B05B7/20—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion
- B05B7/201—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion downstream of the nozzle
- B05B7/205—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion downstream of the nozzle the material to be sprayed being originally a particulate material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
- B05B7/20—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/129—Flame spraying
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Abstract
【解決手段】燃焼室4と、液体燃料又はガス燃料を供給するための第1の燃料フィーダL1と、酸化性ガスを供給するための少なくとも1つのガスフィーダとを備える。本装置は、液体燃料又はガス燃料を供給するための第2の燃料フィーダL5と、ガスを供給するための少なくとも1つの他のガスフィーダとをさらに備える。第1のガスフィーダ及び2つの燃料フィーダL1,L5はいずれも、共通の燃焼室に通じる。さらに、2つの燃料フィーダL1,L5への独立した燃料供給制御を行う制御手段24,28を設ける。
【選択図】図2
Description
2 コネクタ本体
3 中空体
4 燃焼室
5 管状ノズル
6 出口
7 ノズル体
8 リング体
9 リング状突起
10,11 貫通ボア
13 中心出口オリフィス
14 第1の(前部)環状ダクト
15,19 軸線方向ボア
16 ボア外円
18 第2の(後部)環状ダクト
20 ボア内円
21 後部ねじキャップ
22 前部ねじキャップ
24 フローコントローラ(灯油)
25 フローコントローラ(O2)
26 フローコントローラ(O2(随意))
27 フローコントローラ(N2)
28 フローコントローラ(H2)
A1 灯油(第1の燃料フィーダ)
A2 酸素O2
A3 酸素O2(随意)
A4 窒素N2
A5 水素H2(他の燃料フィーダ)
A6 水導入
A7 水排出
A8,A9 粉末
A10 圧力
A11 点火
Claims (15)
- 燃焼室(4)と、第1の液体燃料又はガス燃料を供給するための第1の燃料フィーダ(L1)と、酸化性ガスを供給するための第1のガスフィーダ(L2)と、他の液体燃料又はガス燃料を供給するための少なくとも1つの他の燃料フィーダ(L5)とを備える、高速フレーム溶射により基板をコーティングする装置であって、
前記第1の燃料フィーダ(L1)、前記第1のガスフィーダ(L2)、及び前記他の燃料フィーダ(L5)は、共通の燃焼室(4)に通じ、前記第1の燃料フィーダ(L1)及び前記他の燃料フィーダ(L5)に対する独立した燃料供給の制御手段(24,28)を設けたことを特徴とする、装置。 - 請求項1に記載の装置において、前記第1の燃料フィーダ(L1)は、中心で少なくとも1つの出口オリフィス(13A)を通して前記燃焼室(4)に通じ、前記他の燃料フィーダ(L5)は、複数の他の出口オリフィス(15A)を通して前記燃焼室(4)に通じることを特徴とする、装置。
- 請求項1又は2に記載の装置において、前記第1の燃料フィーダ(L1)は、中心で前記少なくとも1つの出口オリフィス(13A)を通して前記燃焼室(4)に通じ、前記第1のガスフィーダ(L2)は、複数の付加的な出口オリフィス(19A)を通して前記燃焼室(4)に通じることを特徴とする、装置。
- 請求項2又は3に記載の装置において、前記他の燃料フィーダ(L5)の前記出口オリフィス(15A)を、円(16)上に配置し、前記出口オリフィス(15A)を、中心で前記燃焼室(4)に通じる前記少なくとも1つの出口オフィス(13A)と同軸状に配置したことを特徴とする、装置。
- 請求項3に記載の装置において、前記第1のガスフィーダ(L2)の前記出口オリフィス(19A)を、中心で前記燃焼室(4)に通じる前記出口オリフィス(13A)と同軸状に配置したことを特徴とする、装置。
- 請求項1に記載の装置において、該装置は、前記燃焼室(4)に隣接して、コネクタ本体(2)に交換可能に取り付けたノズル体(7)を備え、該ノズル体(7)に複数の出口オリフィス(13A,15A,19A)を設け、前記第1の燃料フィーダ(L1)、前記第1のガスフィーダ(L2)、及び前記他の燃料フィーダ(L5)を前記ノズル体に接続して、該装置の作動に必要な媒体を前記ノズル体(7)の前記出口オリフィス(13A,15A,19A)を通して供給可能にしたことを特徴とする、装置。
- 請求項6に記載の装置において、前記ノズル体(7)に中心出口オリフィス(13A)又はノズルを設け、他の出口オリフィス(15A,19A)を、前記中心出口オリフィス(13A)を中心に円状に分配し、該中心出口オリフィス(13A)又はノズルを、前記第1の燃料フィーダ(L1)に接続し、前記他の出口オリフィス(15A,19A)を、さらなる燃料及び/又はさらなるガスを供給するための少なくとも1つのフィーダ(L3,L4)に接続したことを特徴とする、装置。
- 請求項7に記載の装置において、前記さらなる出口オリフィス(15A,19A)を、直径の異なる2つの円(16,20)に沿って配置し、該円(16)に沿って配置した前記出口オリフィス(15A)を、前記ノズル体(7)に凹設した第1の環状ダクト(14)に接続し、前記円(20)に沿って配置した前記出口オリフィス(19A)を、前記ノズル体(7)に凹設した第2の環状ダクト(18)に接続したことを特徴とする、装置。
- 請求項8に記載の装置において、前記第1の環状ダクト(14)を、前記他の燃料フィーダ(L5)及び/又は他のガスフィーダ(L3,L4)に接続したことを特徴とする、装置。
- 請求項8又は9に記載の装置において、前記第1の環状ダクト(14)を、不活性ガスを供給するための他のガスフィーダ(L4)に接続したことを特徴とする、装置。
- 請求項8〜10のいずれか1項に記載の装置において、前記第2の環状ダクト(18)を、酸化性ガスを供給するための前記第1のガスフィーダ(L2)に接続したことを特徴とする、装置。
- 請求項1〜11のいずれか1項に記載の装置において、前記ガスフィーダ(L2,L3,L4)の少なくとも一部におけるガス供給を制御する手段(25,26,27)を設けたことを特徴とする、装置。
- 請求項1〜12のいずれか1項に記載の装置において、該装置は、前記燃焼室(4)を画定する、該装置の基体(1)に交換可能に挿入した中空体(3)を備え、ガス流方向に見て、管状ノズル(5)を、前記中空体(3)の下流で前記基体(1)に交換可能に挿入し、前記管状ノズル(5)に、ほぼ半径方向又は長手方向中心線に対して斜めに向けた粉末供給口を設けたことを特徴とする、装置。
- 請求項1に記載の装置において、該装置は、2つの燃料及び酸化性ガスを供給するために、前記燃焼室(4)に隣接して、該装置のコネクタ本体(2)に交換可能に挿入したノズル体(7)を備え、該ノズル体(7)に、第1の燃料用の中心出口オリフィス(13A)と、他の燃料用及び酸化性ガス用の2つ群の出口開口オリフィス(15A,19A)とを設け、一方の群の前記出口開口オリフィス(15A)を外円(16)上に配置し、他方の群の前記出口オリフィス(19A)を内円(20)上に配置したことを特徴とする、装置。
- 請求項14に記載の装置において、前記2つの円(16,20)を前記中心出口オリフィス(13A)と同軸状に配置し、該中心出口オリフィス(13A)を前記第1の燃料フィーダ(L1)に接続し、一方の群の前記出口オリフィス(19A)を前記第1のガスフィーダ(L2)に接続し、他方の群の前記出口オリフィス(15A)を前記他の燃料フィーダ(L5)及びさらなるガスを供給するための少なくとも1つの他のフィーダ(l3、L4)に接続したことを特徴とする、装置。
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CH00643/10A CH702999A1 (de) | 2010-04-29 | 2010-04-29 | Vorrichtung zur Beschichtung von Substraten mittels Hochgeschwindigkeitsflammspritzen. |
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DE19652649A1 (de) * | 1996-12-18 | 1998-06-25 | Castolin Sa | Flammspritzvorrichtung und Verfahren zum thermischen Spritzen |
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-
2010
- 2010-04-29 CH CH00643/10A patent/CH702999A1/de not_active Application Discontinuation
-
2011
- 2011-03-31 EP EP11405238.4A patent/EP2383361B1/de not_active Not-in-force
- 2011-04-26 US US13/093,901 patent/US9032903B2/en not_active Expired - Fee Related
- 2011-04-28 JP JP2011101456A patent/JP5813989B2/ja not_active Expired - Fee Related
- 2011-04-28 CN CN201110108355.9A patent/CN102233306B/zh not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20140105573A (ko) * | 2011-12-21 | 2014-09-01 | 프랙스에어 테크놀로지, 인코포레이티드 | 제어 가능한 고체 분사 |
KR102012534B1 (ko) * | 2011-12-21 | 2019-08-20 | 프랙스에어 테크놀로지, 인코포레이티드 | 제어 가능한 고체 분사 방법 |
JP2015004097A (ja) * | 2013-06-20 | 2015-01-08 | 芳▲高▼ 中川 | 溶射装置 |
Also Published As
Publication number | Publication date |
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EP2383361B1 (de) | 2015-10-28 |
CN102233306B (zh) | 2016-02-24 |
JP5813989B2 (ja) | 2015-11-17 |
EP2383361A1 (de) | 2011-11-02 |
US20110265715A1 (en) | 2011-11-03 |
US9032903B2 (en) | 2015-05-19 |
CN102233306A (zh) | 2011-11-09 |
CH702999A1 (de) | 2011-10-31 |
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