JP2007223368A - 車両用内装品およびその製造方法 - Google Patents
車両用内装品およびその製造方法 Download PDFInfo
- Publication number
- JP2007223368A JP2007223368A JP2006044076A JP2006044076A JP2007223368A JP 2007223368 A JP2007223368 A JP 2007223368A JP 2006044076 A JP2006044076 A JP 2006044076A JP 2006044076 A JP2006044076 A JP 2006044076A JP 2007223368 A JP2007223368 A JP 2007223368A
- Authority
- JP
- Japan
- Prior art keywords
- skin material
- pieces
- skin
- cover member
- base material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 157
- 238000007493 shaping process Methods 0.000 claims abstract description 15
- 238000009958 sewing Methods 0.000 claims abstract description 9
- 238000005304 joining Methods 0.000 claims abstract description 6
- 239000007779 soft material Substances 0.000 claims description 16
- 238000000465 moulding Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 10
- 239000012943 hotmelt Substances 0.000 abstract description 8
- 238000009423 ventilation Methods 0.000 abstract description 4
- 230000002787 reinforcement Effects 0.000 abstract 1
- 230000037303 wrinkles Effects 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 239000010985 leather Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5042—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/62—Stitching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/72—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
- B29C66/1312—Single flange to flange joints, the parts to be joined being rigid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/133—Fin-type joints, the parts to be joined being flexible
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/23—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations
- B29C66/232—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations said joint lines being multiple and parallel, i.e. the joint being formed by several parallel joint lines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
- B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
- B29C66/72327—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of natural products or their composites, not provided for in B29C66/72321 - B29C66/72324
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/522—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by spraying, e.g. by flame spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
- B29C65/7847—Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/301—Three-dimensional joints, i.e. the joined area being substantially non-flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3008—Instrument panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
- B60R2013/0281—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners made of a plurality of visible parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
- B60R2013/0293—Connection or positioning of adjacent panels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Instrument Panels (AREA)
Abstract
【解決手段】車両用内装品1は、表皮材5の裏面にクッション材4が接着されたカバー部材3が、インパネ基材2の表面上に接合されて形成されている。表皮材5は、一対のピース51、52の表面同士を互いに重ね合わせ、それらの端部を揃えた状態で縫い合わせた後、互いに反対方向に開いて広げ、その重ね合わせ部にホットメルトテープ56を貼着して補強している。表皮材5を、反転型63の型面63a上に載置した後、型面63aに開口した通気孔63bを介して、その各区画63c、63d、63eごとに、型面63aに向けて吸引することにより賦形した後、クッション材4を貼着する。
【選択図】図1
Description
このため、この従来技術による内装品においては、基材を被覆したカバーの表面から縫い代部に起因する盛上がりが発生することがなく、見栄えのよい内装品とすることができる反面、基材に凹部を設けなければならないため、基材の成形型が複雑化して、コスト高となり、場合によっては、基材の成形時に型抜きが困難となることもあった。
しかしながら、このクッション材が設けられた内装品を製造する場合、通常、表皮材の裏面にクッション材を貼着した後に、基材形状に合わせて、表皮材を賦形(成形)していたため、表皮材の賦形によって貼着されたクッション材に応力が発生し、それが表皮材の表面に影響を及ぼして、基材を被覆した表皮材の表面に皺等が発生し、その見栄えが低下するという問題があった。本発明は上記のような事情に基づいて完成されたものであって、見栄えのよい車両用内装品およびその製造方法を提供することを目的とする。
これにより、表皮材を基材の表面形状に合わせて賦形した後、軟質材を貼着するため、表皮材の賦形によって貼着された軟質材に応力が発生することがなく、表皮材の表面に皺等が発生することもない。
(1)表皮材は、型面に通気孔が開口した成形型上に載置された後、通気孔を介して、その一部のみを順番に型面に向けて吸引し、各部位ごとに賦形されて、軟質材が貼着されるため、表皮材全体を同時に吸引した場合のように、表皮材全体に加わる吸引力によって、表皮材が通気孔の内方に引っ張られて、成形型上に広げられた面積が縮小し、軟質材の貼着が困難になることがない。
(2)表皮材は、一対のピースの表面同士を互いに重ね合わせ、それらの端部を揃えた状態で縫い合わせた後、ピースを互いに反対方向に開いて広げるとともに、端部の重ね合わせ部にテープ材を貼着して形成したため、ピースの重ね合わせ部の剛性を増大させることができ、ピースの縫い合わせ部が蛇行したり、目開きすることがない。
(3)縫製によって複数のピースが継ぎ合わされた表皮材の裏面に、軟質材を貼着してカバー部材を形成し、カバー部材を基材に対して接合することにより形成された車両用内装品において、カバー部材は、表皮材が基材の表面形状に合わせて賦形された後、軟質材が貼着されて形成されるため、表皮材の賦形によって貼着された軟質材に応力が発生することがなく、表皮材の表面に皺等が発生することがない。
また、表皮材5は、型面63aに通気孔63bが開口した成形型63上に載置された後、通気孔63bを介して、その一部のみを順番に型面63aに向けて吸引し、各部位ごとに賦形した後、クッション材4が貼着されるため、表皮材5の全体を同時に吸引した場合のように、表皮材5全体に加わる吸引力によって、表皮材5が通気孔63bの内方に引っ張られて、成形型63上に広げられた面積が縮小し、クッション材4の貼着が困難になることがない。
また、表皮材5は、一対のピース51、52の端部を互いに重ね合わせた状態で縫い合わせた後、ピース51、52を互いに反対方向に開いて広げるとともに、端部の重ね合わせ部にホットメルトテープ56を貼着して形成したため、ピース51、52の重ね合わせ部の剛性を増大させることができ、ピース51、52の縫い合わせ部が蛇行したり、目開きすることがない。
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
(1)表皮材は合成皮革であってもよい。
(2)クッション材として、ウレタン等による発泡材、あるいはスポンジ等を、表皮材の裏面に貼着してもよい。
(3)本発明が適用可能な車両用内装品は、インパネ部品に限らず、ドアトリム等の内装品であってもよい。
(4)表皮材の各部位は、どのような順序で賦形してもよい。
2…インパネ基材
3…カバー部材
4…クッション材
5…表皮材
6…成形機
51、52…表皮材のピース
56…ホットメルトテープ
63…反転型
63a…型面
63b…通気孔
63c…グラブ上部
63d…センタークラスタ上部
63e…メータフード部
Claims (4)
- 縫製によって複数のピースが継ぎ合わされた表皮材の裏面に、軟質材を貼着してカバー部材を形成し、前記カバー部材を基材に対して接合することにより形成される車両用内装品の製造方法において、
前記カバー部材は、前記表皮材を前記基材の表面形状に合わせて賦形した後、前記軟質材を貼着して形成されることを特徴とする車両用内装品の製造方法。 - 前記表皮材は、型面に通気孔が開口した成形型上に載置された後、前記通気孔を介して、その一部のみを順番に前記型面に向けて吸引し、各部位ごとに賦形されて、前記軟質材が貼着されることを特徴とする請求項1記載の車両用内装品の製造方法。
- 前記表皮材は、一対の前記ピースの表面同士を互いに重ね合わせ、それらの端部を揃えた状態で縫い合わせた後、前記ピースを互いに反対方向に開いて広げるとともに、前記端部の重ね合わせ部にテープ材を貼着して形成したことを特徴とする請求項1または請求項2記載の車両用内装品の製造方法。
- 縫製によって複数のピースが継ぎ合わされた表皮材の裏面に、軟質材を貼着してカバー部材を形成し、前記カバー部材を基材に対して接合することにより形成された車両用内装品において、
前記カバー部材は、前記表皮材が前記基材の表面形状に合わせて賦形された後、前記軟質材が貼着されて形成されることを特徴とする車両用内装品。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006044076A JP4766322B2 (ja) | 2006-02-21 | 2006-02-21 | 車両用内装品およびその製造方法 |
EP07003332A EP1820625B1 (en) | 2006-02-21 | 2007-02-16 | Manufacturing of vehicular interior parts |
DE602007001611T DE602007001611D1 (de) | 2006-02-21 | 2007-02-16 | Herstellungsverfahren von Innenteilen eines Fahrzeugs |
CN2007100788433A CN101024478B (zh) | 2006-02-21 | 2007-02-16 | 车辆用内装物以及其制造方法 |
US11/707,869 US20070193673A1 (en) | 2006-02-21 | 2007-02-20 | Vehicular interior parts and manufacturing method thereof |
US12/731,454 US8293055B2 (en) | 2006-02-21 | 2010-03-25 | Manufacturing method of a vehicular interior part |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006044076A JP4766322B2 (ja) | 2006-02-21 | 2006-02-21 | 車両用内装品およびその製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2007223368A true JP2007223368A (ja) | 2007-09-06 |
JP4766322B2 JP4766322B2 (ja) | 2011-09-07 |
Family
ID=38057751
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2006044076A Active JP4766322B2 (ja) | 2006-02-21 | 2006-02-21 | 車両用内装品およびその製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US20070193673A1 (ja) |
EP (1) | EP1820625B1 (ja) |
JP (1) | JP4766322B2 (ja) |
CN (1) | CN101024478B (ja) |
DE (1) | DE602007001611D1 (ja) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009248514A (ja) * | 2008-04-09 | 2009-10-29 | Toyota Boshoku Corp | 内装材の製造方法および製造装置 |
JP2012081091A (ja) * | 2010-10-13 | 2012-04-26 | Tachi S Co Ltd | 自動車シートに用いるトリム・カバー・アッセンブリの縫合せ方法およびトリム・カバー・アッセンブリ |
JP2012135911A (ja) * | 2010-12-24 | 2012-07-19 | Inoac Corp | 複層部材の製造方法および製造装置 |
KR101208445B1 (ko) * | 2010-09-17 | 2012-12-05 | 비스티온 인테리어스 코리아 주식회사 | 자동차 내장재용 스티치 공법 |
JP2013515640A (ja) * | 2009-12-23 | 2013-05-09 | ボショク オートモーティブ ヨーロッパ ゲゼルシャフト ミット ベシュレンクテル ハフツング | 自動車のトリムパネル |
JP2013244932A (ja) * | 2012-05-29 | 2013-12-09 | Toyota Motor Corp | 車両用内装部材 |
JP2015160338A (ja) * | 2014-02-26 | 2015-09-07 | 日本プラスト株式会社 | 装飾部材 |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2921608B1 (fr) * | 2007-10-02 | 2010-04-02 | Visteon Global Tech Inc | Panneau de recouvrement ou de revetement interieur d'un vehicule automobile et procede de fabrication d'un tel panneau |
JP6526413B2 (ja) | 2011-07-08 | 2019-06-05 | インテヴァ プロダクツ, エルエルシーInteva Products, Llc | 車両内装トリム部材にステッチを施す装置と車両内装トリム部材との組合せ |
DE102012017399B4 (de) * | 2012-09-03 | 2024-02-22 | Faurecia Innenraum Systeme Gmbh | Innenverkleidungsteil |
US9255352B2 (en) | 2013-07-31 | 2016-02-09 | Inteva Products, Llc | Apparatus for stitching vehicle interior components |
JP6173837B2 (ja) * | 2013-08-29 | 2017-08-02 | トヨタ紡織株式会社 | 玉縁 |
DE102014107108A1 (de) * | 2014-05-20 | 2015-11-26 | Johnson Controls Interiors Management Gmbh | Verfahren zum Ausstatten eines mehrschichtigen Formkörpers mit einer Ziernaht |
CN106795675B (zh) * | 2014-10-06 | 2021-02-05 | 恩坦华产品有限责任公司 | 用于缝制三维成型部件的装置和方法 |
CN107002332B (zh) * | 2014-10-22 | 2022-07-29 | 恩坦华产品有限责任公司 | 用于缝制车辆内装部件的装置和方法 |
DE202015002525U1 (de) | 2015-04-08 | 2015-05-28 | Leather Components Vertriebs-Ug (Haftungsbeschränkt) | Fixierhilfe zum einfachen Fixieren von Nähkleidern auf Trägerteilen |
JP6637263B2 (ja) * | 2015-07-27 | 2020-01-29 | 株式会社タチエス | 車両用内装部品及びその製作方法 |
US10500810B2 (en) * | 2018-03-29 | 2019-12-10 | Faurecia Interior Systems, Inc. | Decorative covering material with alignment features |
CN113930902A (zh) * | 2021-10-27 | 2022-01-14 | 东风延锋汽车饰件系统有限公司 | 表皮立体缝纫方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02178020A (ja) * | 1988-12-28 | 1990-07-11 | Nanjiyou Sobi Kogyo Kk | 縫製表皮材の貼付け方法 |
JPH0497832A (ja) * | 1990-08-16 | 1992-03-30 | Kasai Kogyo Co Ltd | 自動車用内装部品の製造方法 |
JPH0671318U (ja) * | 1993-03-22 | 1994-10-07 | アラコ株式会社 | オーナメント部品の外装カバー構造 |
JP2002079852A (ja) * | 2000-09-08 | 2002-03-19 | Araco Corp | 車両用内装品のカバー及びそのカバーの縫製方法並びにそのカバーを備えた車両用内装品 |
JP2005225391A (ja) * | 2004-02-13 | 2005-08-25 | Inoac Corp | 車両の内装パネル |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4040881A (en) * | 1976-03-22 | 1977-08-09 | General Engineering & Manufacturing Corporation | Method of forming tufted cushion elements |
DE4017173A1 (de) * | 1990-05-28 | 1991-12-05 | Eldra Kunststofftechnik Gmbh | Verfahren zur herstellung mit einer zier- oder befestigungsnaht versehener innenausstattungsteile fuer kraftfahrzeuge und nach diesem verfahren hergestelltes innenausstattungsteil |
US5336352A (en) * | 1993-04-23 | 1994-08-09 | Tachi-S Co., Ltd. | Method for forming a trim cover assembly for automotive seat |
US6182957B1 (en) * | 1999-08-12 | 2001-02-06 | International Business Machines Corporation | Apparatus and method for holding a flexible product in a flat and secure position |
DE10010862A1 (de) * | 2000-03-06 | 2001-09-13 | Trw Automotive Safety Sys Gmbh | Belederungsteil für eine Fahrzeuginnenraumverkleidung, Fahrzeuginnenraumverkleidung und Verfahren zur Herstellung eines Belederungsteils und einer Fahrzeuginnenraumverkleidung |
DE60201968T2 (de) * | 2002-02-08 | 2005-12-22 | Visteon Global Technologies, Inc., Dearborn | Verfahren zur Herstellung eines dekorativen Armaturbretts und entsprechendes Armaturbrett |
-
2006
- 2006-02-21 JP JP2006044076A patent/JP4766322B2/ja active Active
-
2007
- 2007-02-16 DE DE602007001611T patent/DE602007001611D1/de active Active
- 2007-02-16 CN CN2007100788433A patent/CN101024478B/zh active Active
- 2007-02-16 EP EP07003332A patent/EP1820625B1/en active Active
- 2007-02-20 US US11/707,869 patent/US20070193673A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02178020A (ja) * | 1988-12-28 | 1990-07-11 | Nanjiyou Sobi Kogyo Kk | 縫製表皮材の貼付け方法 |
JPH0497832A (ja) * | 1990-08-16 | 1992-03-30 | Kasai Kogyo Co Ltd | 自動車用内装部品の製造方法 |
JPH0671318U (ja) * | 1993-03-22 | 1994-10-07 | アラコ株式会社 | オーナメント部品の外装カバー構造 |
JP2002079852A (ja) * | 2000-09-08 | 2002-03-19 | Araco Corp | 車両用内装品のカバー及びそのカバーの縫製方法並びにそのカバーを備えた車両用内装品 |
JP2005225391A (ja) * | 2004-02-13 | 2005-08-25 | Inoac Corp | 車両の内装パネル |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009248514A (ja) * | 2008-04-09 | 2009-10-29 | Toyota Boshoku Corp | 内装材の製造方法および製造装置 |
JP2013515640A (ja) * | 2009-12-23 | 2013-05-09 | ボショク オートモーティブ ヨーロッパ ゲゼルシャフト ミット ベシュレンクテル ハフツング | 自動車のトリムパネル |
US9022454B2 (en) | 2009-12-23 | 2015-05-05 | Toyota Boshoku Kabushiki Kaisha | Trim panel of motor vehicles |
KR101208445B1 (ko) * | 2010-09-17 | 2012-12-05 | 비스티온 인테리어스 코리아 주식회사 | 자동차 내장재용 스티치 공법 |
JP2012081091A (ja) * | 2010-10-13 | 2012-04-26 | Tachi S Co Ltd | 自動車シートに用いるトリム・カバー・アッセンブリの縫合せ方法およびトリム・カバー・アッセンブリ |
JP2012135911A (ja) * | 2010-12-24 | 2012-07-19 | Inoac Corp | 複層部材の製造方法および製造装置 |
JP2013244932A (ja) * | 2012-05-29 | 2013-12-09 | Toyota Motor Corp | 車両用内装部材 |
JP2015160338A (ja) * | 2014-02-26 | 2015-09-07 | 日本プラスト株式会社 | 装飾部材 |
Also Published As
Publication number | Publication date |
---|---|
EP1820625A1 (en) | 2007-08-22 |
DE602007001611D1 (de) | 2009-09-03 |
EP1820625B1 (en) | 2009-07-22 |
CN101024478B (zh) | 2013-04-10 |
JP4766322B2 (ja) | 2011-09-07 |
CN101024478A (zh) | 2007-08-29 |
US20070193673A1 (en) | 2007-08-23 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP4766322B2 (ja) | 車両用内装品およびその製造方法 | |
US7690318B2 (en) | Method of sewing a decorative seam and trim component made by that method | |
US8678458B2 (en) | Vehicle interior components with decorative stitching | |
KR101773138B1 (ko) | 차량용 내장재 제조방법 | |
JP5813415B2 (ja) | 車両内装部材の製造方法 | |
US8293055B2 (en) | Manufacturing method of a vehicular interior part | |
BRPI0712615A2 (pt) | artigo moldado incluindo elemento decorativo e método de unir um elemento decorativo a um componente de veìculo | |
US20080073807A1 (en) | Method of forming a vehicle trim component | |
US20110171435A1 (en) | Single side stitching for interior skins | |
WO2013111680A1 (ja) | 表皮付き樹脂成形品の製造方法 | |
JP2015160484A (ja) | 自動車用内装品の製造方法及び自動車用内装品 | |
JPS6365492B2 (ja) | ||
KR102165285B1 (ko) | 리얼 스티치가 형성된 내장재의 인서트 사출 공법 | |
JP2015101079A (ja) | 車両用内装材の製造方法 | |
JP5931552B2 (ja) | 車両内装部材およびその製造方法 | |
JPS5995134A (ja) | 立体的な装飾部を有する装飾積層材の製造方法 | |
JP6886871B2 (ja) | 車両内装部材の製造方法および車両内装部材製造用圧着装置 | |
JP6398852B2 (ja) | ステッチ加飾付き内装部品及びその製造方法 | |
JP2019089536A (ja) | 自動車の内装部品の製造方法 | |
JPS629942A (ja) | 内装材の製造方法 | |
KR102268865B1 (ko) | 차량용 내장재 제조방법 | |
WO2023200005A1 (ja) | 車両用内装材 | |
JP5985240B2 (ja) | 車両用内装材の基材、それを用いた内装材、および車両用内装材の製造方法 | |
JP2013082264A (ja) | 車両用内装材 | |
JP2017132274A (ja) | 車両用内装品及びその製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
RD04 | Notification of resignation of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7424 Effective date: 20070713 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20080215 |
|
RD02 | Notification of acceptance of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7422 Effective date: 20091022 |
|
RD04 | Notification of resignation of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7424 Effective date: 20091022 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20100218 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20100302 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20100421 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20101012 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20101208 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20110519 |
|
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20110601 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 4766322 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140624 Year of fee payment: 3 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140624 Year of fee payment: 3 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |