IL179122A - Al2o3 ceramic tools with diffusion bonding enhanced layer - Google Patents
Al2o3 ceramic tools with diffusion bonding enhanced layerInfo
- Publication number
- IL179122A IL179122A IL179122A IL17912206A IL179122A IL 179122 A IL179122 A IL 179122A IL 179122 A IL179122 A IL 179122A IL 17912206 A IL17912206 A IL 17912206A IL 179122 A IL179122 A IL 179122A
- Authority
- IL
- Israel
- Prior art keywords
- substrate
- aluminum
- coating
- titanium
- nitride
- Prior art date
Links
- 238000009792 diffusion process Methods 0.000 title claims 63
- 239000000919 ceramic Substances 0.000 title claims 50
- 238000000034 method Methods 0.000 claims description 67
- 150000001875 compounds Chemical class 0.000 claims description 64
- 229910052799 carbon Inorganic materials 0.000 claims description 51
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 49
- 239000000203 mixture Substances 0.000 claims description 32
- 229910052757 nitrogen Inorganic materials 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 21
- -1 such as Substances 0.000 claims description 21
- 238000012360 testing method Methods 0.000 claims description 21
- 239000000047 product Substances 0.000 claims description 18
- 239000002585 base Substances 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 14
- 239000007787 solid Substances 0.000 claims description 13
- 230000008901 benefit Effects 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 239000012071 phase Substances 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 238000002474 experimental method Methods 0.000 claims description 4
- 230000006870 function Effects 0.000 claims description 3
- 239000003153 chemical reaction reagent Substances 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims 113
- 239000000758 substrate Substances 0.000 claims 112
- 238000005520 cutting process Methods 0.000 claims 88
- 239000011248 coating agent Substances 0.000 claims 85
- 239000010410 layer Substances 0.000 claims 62
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 claims 48
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims 48
- 229910001928 zirconium oxide Inorganic materials 0.000 claims 48
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims 44
- 229910052751 metal Inorganic materials 0.000 claims 35
- 239000002184 metal Substances 0.000 claims 35
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 35
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims 33
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 32
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims 28
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims 27
- 229910052593 corundum Inorganic materials 0.000 claims 25
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 25
- 239000008246 gaseous mixture Substances 0.000 claims 23
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims 23
- 150000004767 nitrides Chemical class 0.000 claims 20
- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 claims 16
- 229910033181 TiB2 Inorganic materials 0.000 claims 16
- 238000003754 machining Methods 0.000 claims 15
- 239000010936 titanium Substances 0.000 claims 12
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims 11
- 238000005240 physical vapour deposition Methods 0.000 claims 11
- 229910052719 titanium Inorganic materials 0.000 claims 11
- 239000000463 material Substances 0.000 claims 10
- 229910044991 metal oxide Inorganic materials 0.000 claims 9
- 150000004706 metal oxides Chemical class 0.000 claims 9
- QQHSIRTYSFLSRM-UHFFFAOYSA-N alumanylidynechromium Chemical compound [Al].[Cr] QQHSIRTYSFLSRM-UHFFFAOYSA-N 0.000 claims 8
- CXOWYMLTGOFURZ-UHFFFAOYSA-N azanylidynechromium Chemical compound [Cr]#N CXOWYMLTGOFURZ-UHFFFAOYSA-N 0.000 claims 8
- 238000005229 chemical vapour deposition Methods 0.000 claims 8
- 230000000737 periodic effect Effects 0.000 claims 8
- 229910052710 silicon Inorganic materials 0.000 claims 8
- 239000010703 silicon Substances 0.000 claims 8
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims 6
- 229910052782 aluminium Inorganic materials 0.000 claims 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 6
- 230000000052 comparative effect Effects 0.000 claims 6
- 229910052726 zirconium Inorganic materials 0.000 claims 6
- 239000011224 oxide ceramic Substances 0.000 claims 5
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims 4
- 238000005245 sintering Methods 0.000 claims 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims 3
- 238000005516 engineering process Methods 0.000 claims 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims 3
- 230000009466 transformation Effects 0.000 claims 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 239000000654 additive Substances 0.000 claims 2
- 239000007795 chemical reaction product Substances 0.000 claims 2
- 238000000280 densification Methods 0.000 claims 2
- 230000003993 interaction Effects 0.000 claims 2
- 239000000395 magnesium oxide Substances 0.000 claims 2
- 150000001247 metal acetylides Chemical class 0.000 claims 2
- 238000012986 modification Methods 0.000 claims 2
- 230000004048 modification Effects 0.000 claims 2
- 229910052574 oxide ceramic Inorganic materials 0.000 claims 2
- 239000002245 particle Substances 0.000 claims 2
- 239000000376 reactant Substances 0.000 claims 2
- 239000002356 single layer Substances 0.000 claims 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 claims 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims 1
- CYKMNKXPYXUVPR-UHFFFAOYSA-N [C].[Ti] Chemical compound [C].[Ti] CYKMNKXPYXUVPR-UHFFFAOYSA-N 0.000 claims 1
- 239000006096 absorbing agent Substances 0.000 claims 1
- 230000001464 adherent effect Effects 0.000 claims 1
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 239000000956 alloy Substances 0.000 claims 1
- 229910045601 alloy Inorganic materials 0.000 claims 1
- 239000011153 ceramic matrix composite Substances 0.000 claims 1
- 238000004814 ceramic processing Methods 0.000 claims 1
- 230000008859 change Effects 0.000 claims 1
- 229910052729 chemical element Inorganic materials 0.000 claims 1
- 229910052804 chromium Inorganic materials 0.000 claims 1
- 239000011651 chromium Substances 0.000 claims 1
- 229910000423 chromium oxide Inorganic materials 0.000 claims 1
- 239000002131 composite material Substances 0.000 claims 1
- 238000007596 consolidation process Methods 0.000 claims 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims 1
- 238000005336 cracking Methods 0.000 claims 1
- 238000009826 distribution Methods 0.000 claims 1
- 230000005496 eutectics Effects 0.000 claims 1
- 239000007792 gaseous phase Substances 0.000 claims 1
- 239000003966 growth inhibitor Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000007731 hot pressing Methods 0.000 claims 1
- 239000004615 ingredient Substances 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000011159 matrix material Substances 0.000 claims 1
- 238000005259 measurement Methods 0.000 claims 1
- 230000007246 mechanism Effects 0.000 claims 1
- 150000002739 metals Chemical class 0.000 claims 1
- 238000011056 performance test Methods 0.000 claims 1
- 238000001272 pressureless sintering Methods 0.000 claims 1
- 230000035484 reaction time Effects 0.000 claims 1
- 230000009257 reactivity Effects 0.000 claims 1
- 239000003870 refractory metal Substances 0.000 claims 1
- 239000011226 reinforced ceramic Substances 0.000 claims 1
- 238000011160 research Methods 0.000 claims 1
- 230000035939 shock Effects 0.000 claims 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims 1
- 239000007790 solid phase Substances 0.000 claims 1
- 239000006104 solid solution Substances 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 230000003746 surface roughness Effects 0.000 claims 1
- 230000000930 thermomechanical effect Effects 0.000 claims 1
- 238000012546 transfer Methods 0.000 claims 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims 1
- 239000010937 tungsten Substances 0.000 claims 1
- 238000003826 uniaxial pressing Methods 0.000 claims 1
- 238000009827 uniform distribution Methods 0.000 claims 1
- 238000005019 vapor deposition process Methods 0.000 claims 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 claims 1
- ZVWKZXLXHLZXLS-UHFFFAOYSA-N zirconium nitride Chemical compound [Zr]#N ZVWKZXLXHLZXLS-UHFFFAOYSA-N 0.000 claims 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 69
- 125000000217 alkyl group Chemical group 0.000 description 36
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 34
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 33
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 31
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 28
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 21
- 125000001118 alkylidene group Chemical group 0.000 description 21
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- 150000003839 salts Chemical class 0.000 description 19
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 18
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- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 15
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- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 10
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T407/27—Cutters, for shaping comprising tool of specific chemical composition
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/264—Up to 3 mils
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Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Structural Engineering (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Vapour Deposition (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/848,776 US7581906B2 (en) | 2004-05-19 | 2004-05-19 | Al2O3 ceramic tools with diffusion bonding enhanced layer |
| PCT/US2005/015720 WO2005121388A1 (en) | 2004-05-19 | 2005-05-05 | Al2o3 ceramic tools with diffusion bonding enhanced layer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| IL179122A0 IL179122A0 (en) | 2007-03-08 |
| IL179122A true IL179122A (en) | 2012-04-30 |
Family
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| IL179122A IL179122A (en) | 2004-05-19 | 2006-11-08 | Al2o3 ceramic tools with diffusion bonding enhanced layer |
| IL218773A IL218773A (en) | 2004-05-19 | 2012-03-22 | Ceramic 3o2al tools with a diffusive bonding layer |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| IL218773A IL218773A (en) | 2004-05-19 | 2012-03-22 | Ceramic 3o2al tools with a diffusive bonding layer |
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| Country | Link |
|---|---|
| US (4) | US7581906B2 (enExample) |
| EP (1) | EP1753890B1 (enExample) |
| JP (1) | JP5078615B2 (enExample) |
| KR (1) | KR101178978B1 (enExample) |
| CN (1) | CN1997766B (enExample) |
| AU (1) | AU2005252629B2 (enExample) |
| BR (1) | BRPI0511149B8 (enExample) |
| CA (1) | CA2566173C (enExample) |
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| RU (1) | RU2392350C2 (enExample) |
| TW (1) | TWI299368B (enExample) |
| WO (1) | WO2005121388A1 (enExample) |
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| WO2005092608A1 (ja) * | 2004-03-29 | 2005-10-06 | Kyocera Corporation | 表面被覆部材および切削工具 |
| US7581906B2 (en) * | 2004-05-19 | 2009-09-01 | Tdy Industries, Inc. | Al2O3 ceramic tools with diffusion bonding enhanced layer |
| KR101107406B1 (ko) * | 2006-12-26 | 2012-01-19 | 대구텍 유한회사 | 절삭 공구 |
| DE102007030734A1 (de) * | 2007-07-02 | 2009-01-08 | Walter Ag | Beschichtetes Werkzeug |
| AT505419A1 (de) * | 2007-07-12 | 2009-01-15 | Payer Int Technologies Gmbh | Klingenblock für elektrische rasierapparate sowie verfahren zu dessen herstellung |
| CN101879794B (zh) * | 2010-05-31 | 2012-10-17 | 武汉嘉树科技有限公司 | CrTiAlSiN纳米复合涂层、沉积有该涂层的刀具及其制备方法 |
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| RU2445402C1 (ru) * | 2011-02-24 | 2012-03-20 | Российская Федерация, в лице которой выступает Министерство промышленности и торговли Российской Федерации (Минпромторг РФ) | Многослойное износостойкое термостойкое покрытие |
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| JP2016503731A (ja) | 2012-12-31 | 2016-02-08 | サン−ゴバン セラミックス アンド プラスティクス，インコーポレイティド | 粒子材料およびその形成方法 |
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| DE112014001562B4 (de) | 2013-03-21 | 2019-08-08 | Kennametal Inc. | Beschichtungen für Schneidwerkzeuge |
| US9371580B2 (en) | 2013-03-21 | 2016-06-21 | Kennametal Inc. | Coated body wherein the coating scheme includes a coating layer of TiAl2O3 and method of making the same |
| CA2907372C (en) | 2013-03-29 | 2017-12-12 | Saint-Gobain Abrasives, Inc. | Abrasive particles having particular shapes and methods of forming such particles |
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| JP2016538149A (ja) | 2013-09-30 | 2016-12-08 | サン−ゴバン セラミックス アンド プラスティクス，インコーポレイティド | 形状化研磨粒子及び形状化研磨粒子を形成する方法 |
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| WO2015184355A1 (en) | 2014-05-30 | 2015-12-03 | Saint-Gobain Abrasives, Inc. | Method of using an abrasive article including shaped abrasive particles |
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| US9707529B2 (en) | 2014-12-23 | 2017-07-18 | Saint-Gobain Ceramics & Plastics, Inc. | Composite shaped abrasive particles and method of forming same |
| US9676981B2 (en) | 2014-12-24 | 2017-06-13 | Saint-Gobain Ceramics & Plastics, Inc. | Shaped abrasive particle fractions and method of forming same |
| TWI634200B (zh) | 2015-03-31 | 2018-09-01 | 聖高拜磨料有限公司 | 固定磨料物品及其形成方法 |
| CN116967949A (zh) | 2015-03-31 | 2023-10-31 | 圣戈班磨料磨具有限公司 | 固定磨料制品和其形成方法 |
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| PL3455321T3 (pl) | 2016-05-10 | 2022-12-12 | Saint-Gobain Ceramics&Plastics, Inc. | Sposób formowania cząstek ściernych |
| CN109462993A (zh) | 2016-05-10 | 2019-03-12 | 圣戈本陶瓷及塑料股份有限公司 | 磨料颗粒及其形成方法 |
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| DE102016222296A1 (de) | 2016-11-14 | 2018-05-17 | Siemens Aktiengesellschaft | Mehrlagige aluminiumhaltige Schutzbeschichtung und Bauteil |
| US10759024B2 (en) | 2017-01-31 | 2020-09-01 | Saint-Gobain Ceramics & Plastics, Inc. | Abrasive article including shaped abrasive particles |
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