EP3262726B1 - Hv-kabelsatz - Google Patents

Hv-kabelsatz Download PDF

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Publication number
EP3262726B1
EP3262726B1 EP16710682.2A EP16710682A EP3262726B1 EP 3262726 B1 EP3262726 B1 EP 3262726B1 EP 16710682 A EP16710682 A EP 16710682A EP 3262726 B1 EP3262726 B1 EP 3262726B1
Authority
EP
European Patent Office
Prior art keywords
contact sleeve
cable set
contact
shield
connection piece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16710682.2A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3262726A1 (de
Inventor
Volker Albert
Wolfgang Hauschild
Alexander KETT
Felix Ursprung
Sascha Wolf
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Leoni Bordnetz Systeme GmbH
Original Assignee
Leoni Bordnetz Systeme GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Leoni Bordnetz Systeme GmbH filed Critical Leoni Bordnetz Systeme GmbH
Publication of EP3262726A1 publication Critical patent/EP3262726A1/de
Application granted granted Critical
Publication of EP3262726B1 publication Critical patent/EP3262726B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6592—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6596—Specific features or arrangements of connection of shield to conductive members the conductive member being a metal grounding panel
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0518—Connection to outer conductor by crimping or by crimping ferrule
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00—Connectors or connections adapted for particular applications
    • H01R2201/26—Connectors or connections adapted for particular applications for vehicles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70—Insulation of connections
    • H01R4/72—Insulation of connections using a heat shrinking insulating sleeve

Definitions

  • the invention relates to a HV cable set.
  • Such a HV cable set that is to say high-voltage cable set, is used, for example, in a vehicle electrical system, in particular in an electric vehicle, for connecting a high-voltage component, that is to say a high-voltage component.
  • a common use is the connection of an electric drive unit of an electric vehicle with a high voltage power supply in the vehicle electrical system.
  • high voltage is meant in particular a voltage in the range of about 60 V to 1000 V.
  • the HV cable set includes at the end typistically a connector or terminal, by means of which a connection to the respective HV component takes place.
  • the HV cable set is intended in particular for use in a vehicle electrical system and designed and comprises a number of cables, which are surrounded by a common screen, in particular ground shield. Furthermore, the HV cable set comprises a connecting piece of a conductive material, which is electrically connected to the screen by a contact sleeve is integrated in the connector, to which the screen is attached.
  • the screen is made of an electrically conductive material and formed, for example, as a braid in order to realize a particularly continuous and flexible flexible shielding of the cable.
  • the screen is designed in the manner of a hose which surrounds the cables.
  • the end of the screen is then attached to the contact sleeve, in particular pushed onto a contact surface.
  • the screen is arranged around the contact sleeve around. In other words, in the radial direction, the shield overlaps the contact sleeve at the end.
  • a contact corrosion in the contact sleeve is then optimally avoided in that the contact sleeve and the shield are made of electrochemically at least similar materials and the contact sleeve against the ingress of an electrolyte is particularly tightly integrated into the connector.
  • the fitting is made of aluminum and thereby particularly cost-effective in manufacturing.
  • the connection piece then in particular has an outer oxide layer, which additionally protects the connection piece.
  • the housing shell formed by the sealing material preferably has a circumferential groove on the outside, for receiving a cable tie.
  • the circumferential groove is preferably formed completely circumferential and expediently introduced in the radial direction in the housing shell. As a result, in particular an accidental displacement of the cable tie in the longitudinal direction is prevented.
  • the circulation groove is suitably arranged around the contact collar, so that the clamping force also acts directly on the contact area.
  • the HV cable set is connected via a connection part to an HV electrical component of a vehicle, in particular an electric vehicle.
  • the connection part is used in particular for connecting the HV cable set to a housing of the HV component.
  • the connection part then forms a passage for the cables of the HV cable set in or to the HV component.
  • the connection part is preferably sealed, and in particular also electrically conductively connected to the housing of the HV component.
  • the HV component is, for example, a high-voltage accumulator or a battery of the vehicle, an electric drive machine, a high-voltage distributor or a high-voltage connector.
  • the housing of the HV component is then connected to the connection part and to the shield with a common potential, in particular a ground potential.
  • Fig. 1 shows a detail of a HV cable set 2 in an oblique view.
  • the HV cable set 2 comprises a number of cables 4, which here are three phases of a high voltage connection.
  • the cables 4 are each carried out without separate shielding, ie without individual shielding, but the cables 4 are surrounded by a common shield 6. This is designed here as a braid of tinned copper wires.
  • the cables 4 are held here in a strain relief 8 and pass through a connector 10 through which, for example, is part of a connector housing not shown here.
  • a sealing material 12 is arranged, which additionally forms a housing shell, which surrounds the strain relief 8, the cable 4, the screen 6 and the connector 10.
  • this housing shell in the radial direction R is a completely circumferential Circumferential groove 14 introduced, which serves to receive a cable connector not shown here.
  • Fig. 2 is the arrangement off Fig. 1 without the sealing material 12 shown.
  • the connecting piece 10 is formed in the manner of a sleeve and has a front surface in the longitudinal direction L, in which the contact sleeve 16 is inserted in the longitudinal direction L.
  • the arrangement of contact sleeve 16 and connector 10 is made in particular by end-side encapsulation of the contact sleeve 16 with material for forming the connector 10.
  • the contact sleeve 16 also has a longitudinal slot 17.
  • the contact sleeve 16 is produced for example by deformation of a pipe section and then has no longitudinal slot 17.
  • the contact sleeve 16 has an inner space 18 in which the strain relief 8 is seated.
  • the screen 6 is then pushed in the longitudinal direction L on the contact sleeve 16 in such a way that it is seated in the end of the screen 6 and surrounded by this.
  • the contact sleeve 16 thus has a radially outward R facing outward contact surface 20, for establishing an electrical connection with the screen 6. In particular, this is soldered to the contact surface 20 or welded.
  • the contact sleeve 16 has a length L1 in the longitudinal direction L and is seated in the connecting piece 10 for about one third of this length L1.
  • a contact region 24 is formed between the connecting piece 10 and the contact sleeve 16, in which here no air inclusions are present due to the production and oxidation of the material of the connecting piece 10 is avoided.
  • a particularly low contact resistance is realized in the contact region 24 and a contact corrosion, i. efficiently prevents the formation of a local element.
  • a number of recesses 26 is introduced into the contact sleeve 16 in the radial direction R, through which the sealing material 12 penetrates into the interior 18 of the contact sleeve 16.
  • Fig. 4 removable. In this way, in particular, any air and moisture is displaced from the interior of the arrangement during production, thereby preventing the risk of contact corrosion due to the penetration of an electrolyte.
  • Fig. 5 a complete view of the HV cable set 2 is shown. Clearly visible here are the three cables surrounded by the screen 6. At the end, the cables run into an HV component 30. Starting from this, the connecting piece 10 extends, on which the screen 6 and the contact sleeve 16 are placed.

Landscapes

  • Cable Accessories (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Insulated Conductors (AREA)
  • Non-Insulated Conductors (AREA)
  • Processing Of Terminals (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
EP16710682.2A 2015-02-27 2016-02-25 Hv-kabelsatz Active EP3262726B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202015100962.3U DE202015100962U1 (de) 2015-02-27 2015-02-27 HV-Kabelsatz
PCT/EP2016/053953 WO2016135230A1 (de) 2015-02-27 2016-02-25 Hv-kabelsatz

Publications (2)

Publication Number Publication Date
EP3262726A1 EP3262726A1 (de) 2018-01-03
EP3262726B1 true EP3262726B1 (de) 2019-10-16

Family

ID=55586264

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16710682.2A Active EP3262726B1 (de) 2015-02-27 2016-02-25 Hv-kabelsatz

Country Status (7)

Country Link
US (1) US10411370B2 (ko)
EP (1) EP3262726B1 (ko)
JP (1) JP6567682B2 (ko)
KR (1) KR102052087B1 (ko)
CN (1) CN107431288B (ko)
DE (1) DE202015100962U1 (ko)
WO (1) WO2016135230A1 (ko)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017008371B4 (de) * 2017-09-06 2019-06-13 Sumitomo Wiring Systems, Ltd. Abschirmverbinder und Verfahren zum Zusammenbauen desselben
DE102017008367B4 (de) 2017-09-06 2019-06-13 Sumitomo Wiring Systems, Ltd. Abschirmverbinder und Verfahren zum Zusammenbauen desselben
CN109936003B (zh) * 2017-12-18 2020-11-17 中航光电科技股份有限公司 一种电缆组件、连接器组件及其连接器
US10985538B2 (en) * 2018-05-25 2021-04-20 Leoni Bordnetz-Systeme Gmbh System and method for reducing air volume in a splitter
DE102020125345A1 (de) 2020-09-29 2022-03-31 Amphenol-Tuchel Electronics Gesellschaft mit beschränkter Haftung Kontaktträger

Family Cites Families (21)

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Publication number Priority date Publication date Assignee Title
US4619487A (en) * 1984-09-28 1986-10-28 Thomas & Betts Corporation Flat cable connector with grounding clip
JP3266750B2 (ja) * 1994-09-16 2002-03-18 矢崎総業株式会社 シールドコネクタの絶縁構造
JP3211587B2 (ja) * 1994-09-27 2001-09-25 住友電装株式会社 シールド電線のアース構造
JP3533768B2 (ja) * 1995-07-26 2004-05-31 松下電工株式会社 差し込みプラグ
US5725387A (en) * 1996-03-01 1998-03-10 Molex Incorporated System for terminating the shield of a high speed cable
JP2002075557A (ja) * 2000-06-12 2002-03-15 Auto Network Gijutsu Kenkyusho:Kk シールドコネクタ
JP2003264040A (ja) * 2002-03-08 2003-09-19 Auto Network Gijutsu Kenkyusho:Kk シールド電線
JP3966407B2 (ja) * 2002-09-24 2007-08-29 矢崎総業株式会社 防油水性を備えた電磁波シールド構造
JP4579059B2 (ja) 2005-06-07 2010-11-10 トヨタ自動車株式会社 シールドシェル
JP4753887B2 (ja) * 2006-04-07 2011-08-24 株式会社オーディオテクニカ マイクロホンのコネクタおよびそのシールド方法
US7588464B2 (en) * 2007-02-23 2009-09-15 Kim Yong-Up Signal cable of electronic machine
JP4955754B2 (ja) * 2007-03-02 2012-06-20 株式会社オートネットワーク技術研究所 シールドシェル
JP2010140757A (ja) * 2008-12-11 2010-06-24 Furukawa Electric Co Ltd:The 自動車部品用シールド部材
EP3487087B1 (en) * 2009-03-31 2022-03-23 Marvell Asia Pte, Ltd. System with sounding and steering protocols for wireless communications
CH704182A2 (de) * 2010-12-01 2012-06-15 Agro Ag Haltevorrichtung zum halten eines kabels.
JP5751194B2 (ja) * 2011-09-08 2015-07-22 日立金属株式会社 コネクタ及びワイヤハーネス
JP5947513B2 (ja) * 2011-09-27 2016-07-06 矢崎総業株式会社 編組及びワイヤハーネス
KR200467833Y1 (ko) * 2011-12-12 2013-07-08 주식회사 유라코퍼레이션 차량용 노이즈 저감 고전압 커넥터
KR200470700Y1 (ko) 2011-12-12 2014-01-16 주식회사 유라코퍼레이션 차량용 조인트 박스
JP5307277B1 (ja) 2012-07-12 2013-10-02 古河電気工業株式会社 コネクタ及びコネクタの接続構造
JP5874977B2 (ja) 2012-09-18 2016-03-02 住友電装株式会社 グロメット及びグロメット付き取付部材

Non-Patent Citations (1)

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Also Published As

Publication number Publication date
JP6567682B2 (ja) 2019-08-28
WO2016135230A1 (de) 2016-09-01
US20170358874A1 (en) 2017-12-14
US10411370B2 (en) 2019-09-10
JP2018514054A (ja) 2018-05-31
KR20170125883A (ko) 2017-11-15
KR102052087B1 (ko) 2019-12-04
EP3262726A1 (de) 2018-01-03
CN107431288B (zh) 2021-01-08
DE202015100962U1 (de) 2016-05-30
CN107431288A (zh) 2017-12-01

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