EP3186453B1 - Procédé de production de surfaces étanches à l'eau faites de matériaux à base de ciment - Google Patents

Procédé de production de surfaces étanches à l'eau faites de matériaux à base de ciment Download PDF

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Publication number
EP3186453B1
EP3186453B1 EP15756547.4A EP15756547A EP3186453B1 EP 3186453 B1 EP3186453 B1 EP 3186453B1 EP 15756547 A EP15756547 A EP 15756547A EP 3186453 B1 EP3186453 B1 EP 3186453B1
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EP
European Patent Office
Prior art keywords
sealing material
cement
adhesion promoter
reinforcement
shuttering
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15756547.4A
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German (de)
English (en)
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EP3186453A1 (fr
Inventor
Johann Köster
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koster Bauchemie AG
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Koster Bauchemie AG
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Publication date
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Priority to PL15756547T priority Critical patent/PL3186453T3/pl
Publication of EP3186453A1 publication Critical patent/EP3186453A1/fr
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/66Sealings
    • E04B1/665Sheets or foils impervious to water and water vapor
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D31/00Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
    • E02D31/02Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against ground humidity or ground water
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • E21D11/383Waterproofing; Heat insulating; Soundproofing; Electric insulating by applying waterproof flexible sheets; Means for fixing the sheets to the tunnel or cavity wall
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2103/00Material constitution of slabs, sheets or the like
    • E04B2103/02Material constitution of slabs, sheets or the like of ceramics, concrete or other stone-like material

Definitions

  • the present invention relates to a method of producing water-sealed wall surfaces from cement-based materials, particularly walls of reinforced concrete structures, to a method of producing water-sealed floor surfaces from cement-based materials, in particular floors of reinforced concrete structures, and the like a method of making water-sealed surfaces from cement-based materials, particularly overhead surfaces.
  • the water can come into contact with the surfaces both directly and indirectly through, for example, soil that is contaminated with the water.
  • Plastic waterproofing membranes are known for sealing the surface of concrete structures made of a HDPE waterproofing membrane, a pressure-sensitive adhesive layer, a weather-resistant acrylic coating or a layer of bitumen, or a layer of a mixture of bitumen and plastic and a removable protective film.
  • a protective film When the protective film is peeled off and then applied fresh concrete, resulting in the hardening of the fresh concrete a continuous solid compound (an adhesive bond) between the adhesive layer and the concrete, which should be permanently prevented from water leakage. Since in the construction of the concrete structure, the protective film must be removed quite early, because a later removal is no longer possible because of the applied reinforcement, the adhesive layer is adversely affected by the additional weather-resistant coating in its effect as a primer because it pollutes in the period thereafter and can be damaged.
  • the present invention is therefore based on the object to provide a surface seal with rear run protection, the uncomplicated and only shortly before z. B. the concreting can be applied.
  • this object is achieved according to a first aspect by a method for the underfloor-proof production of water-sealed wall surfaces of cement-based materials, in particular walls of structures made of reinforced concrete, comprising: building an outer formwork, preferably full-surface application of a sealing material on the inside of the outer formwork Placing a reinforcement in front of the inside of the outer formwork provided with the sealing material, applying a bonding agent to the sealing material through the reinforcement, constructing an inner formwork, filling a cement based material in the formwork cavity formed by the outer and inner formwork, and allowing the material to harden forming a strong bond between the sealant on the sealant material and the cement based material.
  • the cement-based material in the process described herein is preferably unreinforced or reinforced concrete, such as reinforced concrete or prestressed concrete, shotcrete, but also mortar or screed.
  • the wall surfaces can run both vertically and at an angle ⁇ 0 to the vertical.
  • this object is achieved according to the invention by a method for back-safe manufacturing of water-sealed floor surfaces of cement-based materials, in particular floors of structures made of reinforced concrete, comprising: preferably full-surface application of a sealing material to a stable substrate, in particular a cleanliness layer, preferably made of unreinforced concrete, arranging a reinforcement above the layer of the sealing material, applying a bonding agent on the sealing material through the reinforcement, installation z.
  • B. casting a cement-based material from above into a formwork erected before or after placing the reinforcement (28) around the subsurface, and allowing the material to set to form a strong bond between the primer present on the sealing material and the cement-based material; z. Concrete.
  • the filling or casting of a cement-based material is also referred to as installation.
  • the substrate may also be a wooden substrate or consolidated gravel.
  • the floor surfaces can be both horizontal and ach at an angle ⁇ 0 to the horizontal.
  • this object is achieved by a method for the underfoot-proof production of water-sealed surfaces made of cement-based materials, in particular overhead surfaces, for.
  • a sealing material on a substrate in particular a leveling layer, preferably made of shotcrete
  • placing a reinforcement over the layer of the sealing material applying a bonding agent on the sealing material through the reinforcement through, installation, z.
  • the formwork is a peripheral formwork (edge formwork) as a boundary of the ground or the floor area.
  • the edge formwork can be done both before and after the installation of the reinforcement. In a normal construction process, but it is first built and then relocated the reinforcement. In this case, the seal usually goes under the formwork or is led up on the inside of the formwork.
  • the sealing material is preferably applied in the form of sealing sheets, which are preferably laid overlapping and are glued or welded in the seam area, for example.
  • the sealing material is based on FPO, TPE, ECB, PVC, EPDM, EVA, PE or the like.
  • the adhesion promoter is expediently sprayed on.
  • the adhesion promoter is a polymer-based dispersion, emulsion, suspension or solution based on acrylate, bitumen, cements or other substances.
  • the surface of sealing material is cleaned of dirt, preferably by means of a liquid, in particular water, prior to the application of the adhesion promoter. If necessary, the excess or remaining liquid after cleaning can also be actively removed, for example by pumping.
  • the present invention is based on the surprising finding that, due to the relatively late application of the adhesion promoter, it is in principle not damaged before installation of the concrete and thus retains its adhesion promoter effect. This, in turn, makes it possible to produce a good permanent surface bond with the hardening fresh concrete and to prevent the undercut of the surface seal in the event of unwanted damage.
  • the "adhesive layer" mentioned above in the prior art is applied in the form of the primer as late as possible.
  • the application can be done for example by spraying a special primer.
  • the particular primer should bond well with the (previously installed) sheeting and later also with the fresh concrete so that there is a bond between the primer on the sealant and the cement based material.
  • FIG. 1 Figure 11 shows from top to bottom a sequence of steps of a method of producing water-sealed wall surfaces from cement-based materials according to a particular embodiment of the present invention, wherein further steps may be taken between the steps shown.
  • the erection of an outer formwork 10 takes place on one (in the FIG. 1 not shown) underground.
  • a sealing material 12 is applied in the form of geomembranes over the entire surface on the inside 14 of the outer formwork. More specifically, in this example, the geomembranes are laid overlapping and welded in the seam area, for example.
  • the sealing material may be, for example, FPO.
  • a reinforcement 16 is arranged in front of the inner side 14 of the outer formwork 10 provided with the sealing material 12.
  • an adhesion promoter dispersion 18, for example, is sprayed on the sealing material 12 through the reinforcement 16, for example on an acrylic basis. Normally, it can not be avoided that the reinforcement 16 is also at least partially coated with the adhesion promoter dispersion 18.
  • Concrete 24 is then filled into the resultant formwork cavity 22 and allowed to harden to form a strong bond between the adhesive dispersion 18 and the concrete 24 on the sealant 12.
  • FIG. 2 Now, a particular embodiment of a method for producing water-sealed floor surfaces from cement-based materials at various stages (from top to bottom) is shown. It is a sequence of procedural steps, which need not directly follow each other directly.
  • the base 26 consists of a full surface applied cleanliness layer of unreinforced concrete.
  • a sealing material 12 is arranged in the form of geomembranes, wherein the geomembranes are laid overlapping and glued in the seam area, for example.
  • the sealing material 12 may be based on TPE, for example.
  • a reinforcement 28 is arranged above the layer of the sealing material 12 and then a primer dispersion 18, for example, acrylate-based sprayed normally through the reinforcement 28, in which case the reinforcement 28 is at least partially coated with the adhesion promoter dispersion 18.
  • concrete 24 is poured from above onto the reinforcement 28 and the concrete is allowed to harden to form a strong bond between the adhesive dispersion 18 and the concrete 24 present on the sealing material 12.
  • a circumferential formwork (not shown) may be erected before or after the application of the reinforcement 28.
  • overhead surfaces are to be sealed, this can be done, for example, by bonding geomembranes to the substrate (for example, ceiling or vaulted ceiling) and pegging a reinforcement with spacers.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Environmental & Geological Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Building Environments (AREA)
  • Bridges Or Land Bridges (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Working Measures On Existing Buildindgs (AREA)
  • Laminated Bodies (AREA)

Claims (8)

  1. Procédé de fabrication antiretour de surfaces de parois étanches à l'eau en matériaux à base de ciment, notamment de parois de bâtiments en béton armé, comprenant :
    - la construction d'un coffrage extérieur (10),
    - l'application d'un matériau d'étanchéité (12), de préférence sur l'ensemble de la surface, sur le côté intérieur du coffrage extérieur (10),
    - l'agencement d'une armature (16) devant le côté intérieur (14) muni du matériau d'étanchéité (12) du coffrage extérieur (10),
    - l'application d'un promoteur d'adhésion (18) sur le matériau d'étanchéité (12) au travers de l'armature (16),
    - la construction d'un coffrage intérieur (20),
    - le remplissage d'un matériau à base de ciment dans la cavité de coffrage (22) formée par le coffrage extérieur (10) et le coffrage intérieur (20), et
    - le durcissement du matériau avec formation d'une liaison solide entre le promoteur d'adhésion (18) se trouvant sur le matériau d'étanchéité (12) et le matériau à base de ciment.
  2. Procédé de fabrication sans retour de surfaces de fond étanches à l'eau en matériaux à base de ciment, notamment de fonds de bâtiments en béton armé, comprenant :
    - l'application d'un matériau d'étanchéité (12), de préférence sur l'ensemble de la surface, sur un substrat (26), notamment une couche de protection, de préférence en béton non armé,
    - l'agencement d'une armature (28) au-dessus de la couche en matériau d'étanchéité (12),
    - l'application d'un promoteur d'adhésion (18) sur le matériau d'étanchéité (12) au travers de l'armature (28),
    - la pose, p. ex. la coulée, d'un matériau à base de ciment depuis le haut dans un coffrage construit avant ou après l'agencement de l'armature (28) autour du substrat, et
    - le durcissement du matériau avec formation d'une liaison solide entre le promoteur d'adhésion se trouvant sur le matériau d'étanchéité (12) et le matériau à base de ciment.
  3. Procédé de fabrication sans retour de surfaces étanches à l'eau en matériaux à base de ciment, notamment de surfaces de plafond, p. ex. de plafonds, de voûtes, etc., de bâtiments en béton armé, comprenant :
    - l'application d'un matériau d'étanchéité, de préférence sur l'ensemble de la surface, sur un substrat, notamment une couche d'égalisation, de préférence en béton projeté,
    - l'agencement d'une armature au-dessus de la couche en matériau d'étanchéité,
    - l'application d'un promoteur d'adhésion sur le matériau d'étanchéité au travers de l'armature,
    - la pose, p. ex. la pulvérisation, d'un matériau à base de ciment depuis le bas sur le promoteur d'adhésion, et
    - le durcissement du matériau avec formation d'une liaison solide entre le promoteur d'adhésion se trouvant sur le matériau d'étanchéité et le matériau à base de ciment.
  4. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le matériau d'étanchéité (12) est appliqué sous la forme de bandes d'étanchéité, qui se chevauchent de préférence et sont par exemple collées ou soudées dans la zone du joint.
  5. Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que le matériau d'étanchéité (12) est à base de FPO, de TPE, d'ECB, de PVC, d'EPDM, d'EVA, de PE ou de matériaux semblables.
  6. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le promoteur d'adhésion (18) est pulvérisé.
  7. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le promoteur d'adhésion (18) est une dispersion, une émulsion, une suspension ou une solution à base de polymère à base d'acrylate, de bitume, de ciment ou d'autres matières.
  8. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'avant l'application du promoteur d'adhésion (18), la surface du matériau d'étanchéité (12) est nettoyée pour éliminer les salissures, de préférence au moyen d'un liquide, notamment d'eau.
EP15756547.4A 2014-08-26 2015-07-30 Procédé de production de surfaces étanches à l'eau faites de matériaux à base de ciment Active EP3186453B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL15756547T PL3186453T3 (pl) 2014-08-26 2015-07-30 Sposób wytwarzania powierzchni wodoszczelnych z materiałów na bazie cementu

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014112159.7A DE102014112159A1 (de) 2014-08-26 2014-08-26 Verfahren zum Herstellen von gegen Wasser abgedichteten Oberflächen aus Materialien auf Zementbasis
PCT/DE2015/100321 WO2016029900A1 (fr) 2014-08-26 2015-07-30 Procédé de production de surfaces étanches à l'eau faites de matériaux à base de ciment

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Publication Number Publication Date
EP3186453A1 EP3186453A1 (fr) 2017-07-05
EP3186453B1 true EP3186453B1 (fr) 2018-10-17

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US (1) US10221560B2 (fr)
EP (1) EP3186453B1 (fr)
JP (1) JP6691542B2 (fr)
CN (1) CN107109839B (fr)
BR (1) BR112017003713B1 (fr)
DE (1) DE102014112159A1 (fr)
ES (1) ES2706497T3 (fr)
MX (1) MX2017002481A (fr)
PL (1) PL3186453T3 (fr)
RU (1) RU2685513C2 (fr)
SG (1) SG11201701494XA (fr)
WO (1) WO2016029900A1 (fr)

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DE102016107632A1 (de) 2016-04-25 2017-10-26 Köster Bauchemie AG Platten- oder bahnförmige Dichtung für Bauwerke aus Beton sowie Verfahren zum Herstellen einer Verbundabdichtung im Wand-, Boden- und Deckenbereich von Bauwerken aus Materialien auf Zementbasis, insbesondere Beton
CN110832144B (zh) * 2017-05-10 2021-09-14 Gcp应用技术有限公司 具有内部注入导管的原位屏障装置
US10745923B2 (en) * 2019-01-07 2020-08-18 VELOSIT GmbH & Co. KG Moisture vapor reduction system

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Also Published As

Publication number Publication date
JP6691542B2 (ja) 2020-04-28
US10221560B2 (en) 2019-03-05
PL3186453T3 (pl) 2019-03-29
MX2017002481A (es) 2017-09-13
RU2017109894A (ru) 2018-09-27
JP2017528630A (ja) 2017-09-28
CN107109839B (zh) 2020-04-10
BR112017003713A2 (pt) 2017-12-05
RU2017109894A3 (fr) 2019-02-15
BR112017003713B1 (pt) 2022-02-08
WO2016029900A1 (fr) 2016-03-03
RU2685513C2 (ru) 2019-04-19
ES2706497T3 (es) 2019-03-29
SG11201701494XA (en) 2017-04-27
EP3186453A1 (fr) 2017-07-05
CN107109839A (zh) 2017-08-29
DE102014112159A1 (de) 2016-03-03
US20180223523A1 (en) 2018-08-09

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