EP2743386B1 - Leitfähiges Textil sowie Verfahren zu seiner Herstellung - Google Patents

Leitfähiges Textil sowie Verfahren zu seiner Herstellung Download PDF

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Publication number
EP2743386B1
EP2743386B1 EP14159665.0A EP14159665A EP2743386B1 EP 2743386 B1 EP2743386 B1 EP 2743386B1 EP 14159665 A EP14159665 A EP 14159665A EP 2743386 B1 EP2743386 B1 EP 2743386B1
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EP
European Patent Office
Prior art keywords
electrically conductive
warp
conductive wire
weft
knitted
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
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EP14159665.0A
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English (en)
French (fr)
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EP2743386A1 (de
Inventor
Byung Ok Jeon
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Silveray Co Ltd
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Silveray Co Ltd
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0088—Fabrics having an electronic function
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/38—Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/25—Metal
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/06—Warp pile fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00—Inorganic fibres
    • D10B2101/20—Metallic fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/16—Physical properties antistatic; conductive
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/18—Physical properties including electronic components
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3008—Woven fabric has an elastic quality
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3065—Including strand which is of specific structural definition
    • Y10T442/3073—Strand material is core-spun [not sheath-core bicomponent strand]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
    • Y10T442/3195—Three-dimensional weave [e.g., x-y-z planes, multi-planar warps and/or wefts, etc.]

Definitions

  • the present invention relates to an electrically conductive fabric, and a manufacturing method, and more specifically to an electrically conductive fabric, and a manufacturing method, wherein part of electrically conductive wire knitted together into fabric is selectively exposed to the outside of the fabric to perform the tying of electrically conductive wires and the connection of various elements and modules quickly and conveniently, so that workability and productivity can be improved.
  • fabrics such as knitted fabrics or woven fabrics (below to be described commonly as fabrics) that are used to manufacture bed covers, curtains, clothes, etc. are woven by natural fiber yarn or man-made fiber yarn, and their kinds are various, and they have properties and characteristics unique in their own way according to the purpose of use, such as heat conservation, absorptivity, stretchability, etc.
  • fabrics in demand are those that can conduct electric current for various electric appliances to be installed for convenient use or those that perform heating action or cooling action by themselves.
  • fabrics can realize beds, intelligent clothes, etc. which are light and thin and can be used regardless of season.
  • Such a planar heating unit woven by carbon fiber yarn performs heating action when power is supplied, so it can be applied to the goods that need warming action, but it has a disadvantage that it cannot be applied to bed material that needs a cushioning function or clothes that need stretchability and freedom of motion because it does not have stretchability at all due to the characteristics of carbon fiber yarn. And if friction force is applied continuously while it is being used, the fine structures of carbon fiber yarn become loosened and damaged or minute electrical sparks are generated, so it was not possible to secure sufficient durability and safety.
  • smart clothes equipped with electronic appliances such as a wearable computer and an MP3 player need conductive wires for electrically connecting operating buttons, power supply unit, various electronic elements, etc. and for transmitting electric signals, but a planar heating unit manufactured with carbon fiber yarn has a limit that it cannot perform such functions at all.
  • a method of stitching an extra conductive wire such as copper wire to clothes can be suggested, but because a copper wire does not have any stretchability at all, the freedom of motion and wearability as clothes are not good.
  • Another disadvantage is that it is very inconvenient to use it because the conductive wire and control buttons installed in the clothes have to be removed to wash them.
  • Korean Patent Application No. 10-2008-0050545 title of invention: Electrically conductive pad and manufacturing method thereof
  • Korean Patent Application No. 10-2008-0128928 title of invention: Electrically conductive pad
  • Korean Patent Application No. 10-2009-0043932 title of invention: Electrically conductive pad and manufacturing method thereof
  • the electrically conductive fabrics that the present applicant earlier filed for a patent therefor has a disadvantage that it is cumbersome to do the work of tying the woven conductive wire together with the fabric yarn into a fabric to configure connection or a circuit with the power supply unit or the work of connecting various elements or modules.
  • the worker has to find one by one the electrically conductive wires contained in the fiber yarn configuring electrically conductive woven fabrics to connect each other, it has disadvantages that the work of finding the electrically conductive wires is hard and takes time so as to cause the deterioration of workability and productivity and the fiber yarns nearby are damaged in the course of finding the electrically conductive wires.
  • WO2008/129118 discloses an illuminating arrangement in connection with a textile structure, said illuminating arrangement comprising an electric wire system disposed in engagement with a machine-fabricated textile structure.
  • the electric wire system includes electrical components electrically coupled therewith and providing at least an illuminating function, such as LEDs or the like, which are located in the textile structure's longitudinal and/or lateral direction at a distance from each other for creating an essentially reticulated lighting effect, and a control and power supply system for operating the electrical components.
  • DE10342285 discloses textile fabrics that include electrical conductors are made by incorporating electrically conducting yarns, or yarns coated with a conductor, e.g. metal, into a warp knitted double fabric.
  • the conductors are placed among the pile yarns connecting the two fabric layers and are periodically offset along the fabric length to allow for movement.
  • the conductors are placed in position by guides carried on a guide bar.
  • the conductors can also be attached to the surface of the knitted fabric by embroidery techniques to allow specific heating pattern to be obtained.
  • the specific resistivity of the conductors can vary and the electrically active surface has a protective coating.
  • a fabric made of conducting yarns can also be laminated to the double fabric. After finishing, electrical connections are fitted by conducting tapes, seams, or press studs.
  • WO01/18296 discloses a knitted elastomeric fabric that includes a ground yarn, a laterally laid in yarn laid into the ground yarn and at least two elastomeric yarns laid into the ground yarn.
  • One of the elastomeric yarns is laid into the ground yarn to form, along with the laterally laid in yarn, a base elastomeric fabric.
  • the second elastomeric yarn is laid into the ground yarn so that at least the ground yarn, the laterally laid in yarn, and the pattern elastomeric yarn form a pattern elastomeric zone, wherein the pattern elastomeric zone and base elastomeric fabric have differing elastomeric properties.
  • a knitted elastomeric fabric may also include additional yarns.
  • the fabric may include an inlaid Jacquard or lace yarn creating a lace pattern.
  • WO2009/145536 discloses an electrically conductive pad and a production method thereof.
  • the electrically conductive pad has elastic properties while allowing a heat-emitting action, the passage of electric current and the transmission of electrical signals, using an electrically conductive wire material.
  • the electrically conductive pad comprises: a pad formed in a planar shape to have elastic properties; and at least one electrically conductive wire material which is provided in zig-zag form in the pad, and which emits heat by means of a supplied power source or allows a supplied power source to pass through.
  • DE102006036405 discloses an electrically heated textile including a textile heating surface a power cable at least one contact between the heating surface and the power cable, at least one detachable connection for connecting the textile to the power source, and a textile carrier.
  • DE20320479 discloses a woven, air-laid or warp knitted textile fabric for reinforcing or lining walls that includes electrically conducting components that can be connected to earth.
  • the conducting components can be fine wires, conducting fibers or coated fibers. Core yarns with a metallically coated core containing 10 to 25 %wt metal and a non-metallic sheath can also be used.
  • the basic fabric has a stitch size of 0.1 to 5 mm, while the electrical components have a stitch size of 0.1 to 10 mm.
  • the fabric is attached to the wall by an adhesive layer, e.g. in the rendering or with a contact adhesive, which can itself be conducting.
  • the present invention is directed to solve conventional problems described above and an object of the present invention is to provide an electrically conductive fabric with workability and productivity improved by quickly and conveniently carrying out the tying of electrically conductive wires and connection of various elements and modules by selectively exposing part of electrically conductive wires woven together with the fabrics to the outside of the fabrics, and a manufacturing method and an apparatus thereof.
  • the present invention provides an electrically conductive knitted fabric and an electrically conductive fabric manufacturing method as set out in the appended claims.
  • electrically conductive fabric and the manufacturing method of the present invention there is provided an effect of being able to carry out tying or connecting work quickly and conveniently by forming electrically conductive wire exposing sections for the portions for tying electrically conductive wires or connecting various elements or modules, since they are provided with electrically conductive wire weaving sections where electrically conductive wires are knitted with warp and/or weft to be bound monolithically to an electrically conductive fabric and electrically conductive wire exposing sections where electrically conductive wires are not knitted with warp and/or weft to be exposed to the outside of the electrically conductive woven fabrics by a predetermined length. Accordingly, it is possible to remarkably improve workability and productivity in the manufacture, maintenance and use of goods using electrically conductive fabrics.
  • FIGS. 1a to 9 the same reference numbers are given for the same constitutional elements.
  • Conventional technical configurations and functional effects thereof, which are easily conceived or understood by persons having ordinary skill in the related art, will be briefly described or omitted from detailed description.
  • the foregoing inventive drawings may substantially illustrate subject matters relating to the present invention.
  • Fig. 1a is a view for describing an electrically conductive fabric according to a first example that does not form part of the invention but represents background art useful for understanding the present invention
  • Fig. 1b and Fig. 1c are sectional views schematically showing the structure for describing the electrically conductive fabric according to the first example, wherein Fig. 1b shows the cross section of the electrically conductive wire weaving section, and Fig. 1c shows the cross section of the electrically conductive wire exposing section.
  • the warp refers to linear yarn arranged lengthwise of the electrically conductive fabric and the weft refers to the linear yarn knitted with the warp.
  • the electrically conductive fabric 1 is a fabric selectively comprising electrically conductive wires for heating that are formed in planar cloth and performs a heating action when electric current is supplied, electrically conductive wires for conduction of electric current and electrically conductive wire for signal transmission for transmitting electric signals.
  • This fabric includes the multiple strands of warp 11 arranged lengthwise, plural strands of weft 12 knitted in the direction perpendicular to the warp 11, and plural strands of electrically conductive wires 13 arranged lengthwise and woven.
  • the electrically conductive fabric 1 is characterized by being repetitively composed of the electrically conductive wire weaving sections a in which the electrically conductive wire 13 is knitted with the warp 11 and/or weft 12 to be monolithically bound to the electrically conductive fabric as shown in Figs. 1a and 1b , and electrically conductive wire exposing sections b in which the electrically conductive wire 13 is not knitted with the warp and/or weft but is exposed to the outside of the electrically conductive fabric by a predetermined length.
  • the warp 11 is composed by applying common fiber yarn for the case of composing the electrically conductive fabric 1 so as not to have stretchability lengthwise, and by applying stretchable fiber yarn such as span yarn for the case of composing the electrically conductive fabric 1 so as to have stretchability lengthwise.
  • the weft 12 is composed by applying common fiber yarn; in case high strength is needed, it is composed by applying high-tension fiber yarn such as Kevlar yarn and aramid yarn.
  • the electrically conductive wire 13, as shown in enlargement in Fig. 1a is composed by applying the one that is wound and formed into one bundle to sheathe plural strands of insulated electrically conductive yarn 131 with plural strands of fiber yarn 132.
  • the electrically conductive yarn 131 can embodied by selecting yarns having various materials and diameters if they can conduct electric current, but in the present example, they were selected from metal yarns (commonly called enamel wires) in which insulated sheathed layers are formed on stainless wires, titanium wires, copper wires, etc. having diameters of tens to hundreds of micrometers ( ⁇ m) and plural strands of fiber yarn 132 are wound on the outer circumference as an outer layer.
  • the number of strands of the electrically conductive yarn 131 composing the electrically conductive wire 13 can be varied according to the use, purpose, etc. of electrically conductive fabric, but in the present example the electrically conductive yarn is composed by bundling 5 to 20 strands into one.
  • the electrically conductive wire 13 is woven so as to be arranged in a straight form structure or wave form structure along the direction of the warp. At this time, in the case that the electrically conductive wire 13 is woven in a straight form structure, it is preferable to compose such that the electrically conductive wire has stretchability as shown in the second modification to be described later.
  • Fig. 1d is a view showing the first modification of the electrically conductive fabric according to the first example; as shown in the drawing, the electrically conductive fabric includes support wires 15 which are woven along the placement path of the electrically conductive wire.
  • the support wires 15 are woven on the left and right of the electrically conductive wire 13 to bind it to the warp and weft so as to prevent deformation. Namely, if the electrically conductive wire 13 is composed of metal yarn, it is protruded to the surface or back of the electrically conductive fabric 1 due to the difference in flexibility from the fiber yarn supplied as the weft and warp. At this time, since the support wires 15 perform the function of holding the weft and warp on the left and right as reinforcement wires, the twist of the electrically conductive wire can be prevented. For this purpose, it is preferable that the support wire 15 has a plurality of fiber yarns twisted and a diameter (denier) greater than the weft and warp.
  • Fig. 1e is a view showing a second modification of the electrically conductive fabric according to the first example.
  • the fabric illustrated in this example is composed into a planar body having electrically conductive wire weaving sections a and electrically conductive wire exposing sections b by using the multiple strands of warp 11 arranged lengthwise, multiple strands of weft 12 knitted in the direction perpendicular to the warp, and plural strands of electrically conductive wires 13 arranged and woven lengthwise.
  • the electrically conductive wire 13 is woven so as to be arranged in a straight form structure along the warp direction.
  • the electrically conductive wire 13 includes a stretchable inner wire 133 disposed in the inner center and formed of material having stretchability like span yarn, plural strands of insulated electrically conductive yarn 134 wound on the inner wire 133, and outer layer 135 wound so as to have stretchability by winding plural strands of fiber yarn on the outer circumference of the electrically conductive yarn 134.
  • Fig. If is a view showing a third modification of the electrically conductive fabric according to the first example, wherein the cross section of the electrically conductive wire weaving section is illustrated, and the electrically conductive wire exposing section is omitted.
  • the electrically conductive fabric is composed in such a way that it has electrically conductive wire weaving sections a in which the electrically conductive wire is embedded in the planar body and electrically conductive wire exposing sections b in which the electrically conductive wire is exposed to the outside of the planar body, by making the electrically conductive wire 13 bound selectively to the warp 11 and/or weft 12 by an extra binding-and-releasing weft 14.
  • the binding-and-releasing weft 14 is supplied together when the electrically conductive wire 13 is woven to be knitted to the warp and/or weft so that it is bound thereto in the electrically conductive wire weaving sections a, while the electrically conductive wire 13 is knitted to the warp and/or weft so as not to be bound to the electrically conductive fabric 1 in the electrically conductive wire exposing section b.
  • Fig. 2a is a view schematically showing the appearance of the whole for describing the electrically conductive fabric according to the first embodiment of the present invention
  • Figs. 2b to 2d are views showing the major part for describing the electrically conductive fabric according to the first embodiment of the present invention
  • Fig. 2b is a view showing a part of part C of Fig. 2a , which is the electrically conductive wire weaving section
  • Fig. 2c is a view showing a part of part D of Fig. 2a , which is the electrically conductive wire exposing section
  • Fig. 2d is a view showing part B of Fig. 2a , which is an area where the electrically conductive wire is not arranged.
  • the electrically conductive wire can be woven in such a way that it can be arranged in a straight form structure or wave form structure along the warp direction in the same manner as in the first example mentioned above, only the one arranged in the wave form structure will be described.
  • the electrically conductive fabric 1' includes multiple strands of warp 11 arranged lengthwise, multiple strands of weft 12 knitted in the direction perpendicular to the warp 11, and plural strands of electrically conductive wires 13 arranged lengthwise and woven.
  • the weft 12 includes a first warp-knitting weft 12a that is knitted with the warp 11 at the position corresponding to the inside of the electrically conductive wire 13, a second weft 12b (see Fig.
  • the binding-and-releasing weft 12c is composed by being knitted such that the electrically conductive wire is bound together with the warp 11 and the first warp-knitting weft 12a, in the electrically conductive wire weaving section a (see Figs. 2a and 2b ), and by being knitted within the range where the electrically conductive wire 13 is not bound with the warp 11 and the first warp-knitting weft 12a, in the electrically conductive wire exposing section b (see Figs. 2a and 2c ).
  • the electrically conductive wire 13 is woven so as to make a waveform structure, and on both sides of the placement path of the electrically conductive wire 13, it is possible to compose in such a way that the support yarn 15 is woven to support the electrically conductive wire, in a way similar to the first example.
  • Fig. 3 is a block diagram of the process for describing the manufacturing method of the electrically conductive fabric according to the first example.
  • the manufacturing method of the electrically conductive fabric according to the first example relates to the method of manufacturing an electrically conductive fabric of a shape illustrated in Fig. 1a by weaving machine.
  • This manufacturing method comprises a warp feeding process (S1) for feeding multiple strands of warp lengthwise, a weft feeding process (S2) for feeding multiple strands of weft, an electrically conductive wire feeding process (S3) for feeding the electrically conductive wire in the weft feeding direction, and a fabric weaving process (S4) for knitting the weft in the direction perpendicular to the warp.
  • the fabric weaving process (S4) further comprises an electrically conductive wire weaving process (S41) for weaving the electrically conductive wire 13 as well.
  • the electrically conductive wire weaving process (S4) is characterized by including an electrically conductive wire weaving step (S411) in which the electrically conductive wire 13 is knitted with the warp 11 and/or weft 12, and an electrically conductive wire exposing step (S412) in which the electrically conductive wire 13 is fed while the electrically conductive wire weaving step (S411) is under way but the electrically conductive wire 13 is made not to be knitted with the warp 11 and/or weft 12 so that it is exposed to the outside of the electrically conductive fabric by a predetermined length.
  • the warp and weft which are fiber yarns, are wound and prepared on the reel respectively in the same manner as the ordinary weaving process of fabrics, and the warp is fed to the warp weaving unit of the weaving machine, and the weft is fed to the weft weaving unit of the weaving machine.
  • the weft 12 is knitted with the warp 11 in such a way that the electrically conductive wire 13 is knitted and bound to both of the warp 11 and the weft 12.
  • the weft 12 is knitted with the warp 11 in such a way that the weft 12 is not knitted with the electrically conductive wire 13.
  • the electrically conductive wire 13 is not bound by the weft 12, but the electrically conductive wire 13 is knitted and bound to the warp 11 and/or the weft 12.
  • a separate binding-and-releasing weft feeding process (S5) is implemented for feeding the binding-and-releasing weft 14, so that an electrically conductive wire weaving process (S41) becomes possible.
  • the electrically conductive wire weaving step (S411) the electrically conductive wire 13 is knitted and bound to the electrically conductive fabric through the process for knitting the binding-and-releasing weft 14 with the warp 11 and/or weft 12. And the electrically conductive wire weaving step (S411) weaves in such a way that the electrically conductive wire 13 is arranged in a straight form structure of a waveform structure along the direction of the warp.
  • the electrically conductive exposing step (S412) carries out the process for knitting and binding the binding-and-releasing weft 14 to the warp 11, in such a way that the binding-and-releasing weft 14 is not knitted with the electrically conductive wire 13.
  • the electrically conductive fabric manufacturing method according to the first embodiment of the present invention can be carried out by the electrically conductive fabric manufacturing apparatus to be described in detail below.
  • Fig. 4a is a schematic view showing the configuration of the electrically conductive fabric manufacturing apparatus according to the first example described above
  • Fig. 4b is a schematic view showing the configuration of the electrically conductive fabric manufacturing apparatus according to the modification of the first example described above
  • Fig. 5a is a front view schematically showing the overall structure of the electrically conductive fabric manufacturing apparatus according to the first embodiment of the present invention
  • Fig. 5b is an enlarged perspective view of portion F of Fig. 5a
  • Fig. 6a is a perspective view of the major part of the electrically conductive fabric manufacturing apparatus according to the first embodiment of the present invention
  • Fig. 6b is a perspective view of the major part of the electrically conductive fabric manufacturing apparatus according to the modification of the first embodiment of the present invention.
  • Figs. 6a and 6b are views showing a warp weaving unit 310, a web weaving unit 320, an electrically conductive wire weaving unit 330, and a warp guiding unit 340.
  • the electrically conductive fabric manufacturing apparatus includes a warp feeding unit 210, a weft feeding unit 220 and an electrically conductive wire feeding unit 230 for feeding the warp 11, the weft 12 and the electrically conductive wire 13, respectively; and the warp weaving unit 310, the weft weaving unit 320, the electrically conductive wire weaving unit 330, and the warp guiding unit 340 which are arranged on a frame 300 so as to carry out the weaving process; and a weaving unit driving device 350.
  • the warp feeding unit 210, the weft feeding unit 220 and the electrically conductive wire feeding unit 230 are reels on which the warp 11, the weft 12 and the electrically conductive wire 13 are wound, respectively, as shown in Fig. 4a . They are composed in quantities corresponding to the quantity of strands of the warp, weft and electrically conductive wire required for weaving the electrically conductive fabric, and are mounted on a reel mounting deck 200. At this time, the reels are spools for winding the warp, weft and electrically conductive wire, and they are of such a structure in which circular retaining plates are installed on both sides of the center winding rod.
  • the warp weaving unit 310 is of such a composition in which multiple strands of warp 11 fed from the warp feeding unit 210 are woven lengthwise, as shown in Figs. 4a and 6a .
  • the electrically conductive wire weaving unit 330 is of a composition in which at least one strand of the electrically conductive wire 13 fed from the electrically conductive wire feeding unit 230 is woven. There is at least one or more electrically conductive wire needles 332, on which the electrically conductive wire threads on the second support 331 that is positioned above the warp weaving unit 310 and installed laterally are arranged, and above the second support 331 is laterally installed an electrically conductive wire guiding rod 333 to guide the movement of the electrically conductive wire 13.
  • the weft weaving unit 320 is for weaving the multiple strands of weft 12 fed from the weft feeding unit 220.
  • the warp guiding unit 340 pulls the warp 11 on the side of the warp weaving unit 310 and operates so as to have the warp 11, the weft 12 and the electrically conductive wire 13 knitted through interaction between the weft weaving unit 320 and the electrically conductive wire weaving unit 330.
  • the pull needle 342 is formed in such a structure in which a hook (nose) is formed at the end of the needle station, so that it can hook and tie the warp 11 on the side of the warp needle 312 when moving forward and can pull the warp when moving backward.
  • the weaving unit driving device 350 is of a composition for operating the warp weaving unit 310, the weft weaving unit 320, the electrically conductive wire weaving unit 330 and the warp guiding unit 340 so that the weft 12 can be knitted in the direction perpendicular to the progressing warp 11 and the electrically conductive wire 13 can be knitted selectively with the warp 11.
  • the electrically conductive wire 13 is woven, while repetitively forming the electrically conductive wire weaving section a in which the electrically conductive wire 13 is knitted with the warp 11 and/or weft 12 to be bound monolithically to the electrically conductive fabric 1, and the electrically conductive wire exposing section b in which the electrically conductive wire 13 is not knitted with the warp and/or weft but is exposed to the outside of the electrically conductive fabric 1 by a predetermined length.
  • the weaving unit driving device 350 is composed, as shown in Fig. 5a , in such a way that it is connected so as to transmit driving force to the first to fourth supports 311, 331, 321 and 341 to have the first support 311 make translational motion upward and downward, have the second and the third supports 331 and 321 make translational motion laterally, upward and downward, and have the fourth support 341 make translational motion forward and backward.
  • the weaving unit driving device 350 includes a first support driving unit 351, a fourth support driving unit 352, a support lifting-lowering unit 353 and a lateral driving unit 354.
  • the first support driving unit 351 is for moving the first support 311 up and down. It elevates the first support 311 to lift the warp needle 312 so that the pull needle 342 can hook and tie the warp 11 easily as it moves forward according to the advancing action of the fourth support 341 and moves the warp needle 312 downward as the first support 311 descends when the fourth support 341 moves backward.
  • the first support driving unit 351 is of a structure whereby the first support 311 can be moved up and down, it can be composed in such a way that it has various mechanisms without any particular limit.
  • the first support driving unit 351 can be composed in such a way that a cam (now shown) is installed on the axis rotated by a motor (not shown) so as to move the first support 311 up and down according to the rotating action of the cam, or can be composed of an electric cylinder (not shown) or pneumatic cylinder (not shown) to move the first support up and down according to the forward and backward motion of the rod.
  • the first support driving unit 351 may as well be composed by a belt driving device (not shown) provided with a motor, pulleys, and a timing belt, etc.
  • the fourth support driving unit 352 is of a composition for moving the fourth support 341 forward and backward. As long as the fourth support 341 can be moved forward and backward so that the pull needle 342 can be moved forward and backward, it can be composed in such a way that it has widely known various mechanisms such as a motor with a cam, electric cylinder and pneumatic cylinder.
  • the support lifting-lowering units 353 are for moving the second and the third supports 331 and 321 up and down. They are installed on both sides of the frame 300 as shown in Fig. 5a and consist of a lifting-lowering block 353a into which the second and the third supports 331 and 321 are inserted, and a lifting-lowering device 353b for moving up and down the lifting-lowering block 353a.
  • the lifting-lowering device 353b may be composed of an electric cylinder, pneumatic cylinder, motor with cam, belt driving device, etc.
  • the lateral driving unit 354 is for moving the second and the third supports 331 and 321 laterally as shown in Fig. 5a and 5b . It includes a connecting rod 354a composed in a matching quantity so as to be connected with the one end portion of the second and the third supports 331 and 321 on one side of the frame 300, a cam member 354b connected to each connecting rod 354a, a motor 354c which provides driving force to the second and the third supports as the cam member 354b is connected to its output axis, and a sensor 354d that detects the pivot angle of the cam member 354b and sends the detected signal to the control unit (not shown) to control the drive of the motor 354c.
  • a connecting rod 354a composed in a matching quantity so as to be connected with the one end portion of the second and the third supports 331 and 321 on one side of the frame 300
  • a cam member 354b connected to each connecting rod 354a
  • a motor 354c which provides driving force to the second and the third
  • the apparatus for manufacturing the electrically conductive fabric of the shape illustrated in Fig. may further include a weaving unit 360 for binding and releasing to weave the binding-and-releasing weft 14 that knits and ties the electrically conductive wire 13 to the warp 11 and/or weft 12, instead of the electrically conductive wire 13 which is not bound by the weft 12 as shown in Figs. 4b and 6b .
  • the weaving unit 360 for binding and releasing is for knitting in such a way that the electrically conductive wire 13 is bound to the warp 11 and/or weft 12 in the electrically conductive wire weaving section a by using plural strands of weft fed from a weft feeding unit 240 installed on the reel mounting deck 200, and for knitting with the warp 11 and/or weft 12 in the electrically conductive wire exposing section b in such a way that the electrically conductive wire 13 is not to be bound to the electrically conductive fabric 1.
  • the weaving unit 360 for binding and releasing is installed in such a way that a plurality of binding and releasing needles 362, which the binding-and-releasing weft 14 threads on the fifth support 361 installed laterally at the opposing position of the third support 321 opposed to the second support 331, are positioned in the placement area of the electrically conductive wire 13.
  • the weaving unit driving device 350 is composed in such a way that the fifth support 361 is moved laterally and in the up and down directions, but the lateral translational motion of the fifth support 361 is operated within the range where the binding-and-releasing weft 14 is knitted to the electrically conductive wire 13 in the electrically conductive wire weaving section a, and the lateral translational motion of the fifth support 361 is operated within the range where the binding-and-releasing weft 14 is not knitted with the electrically conductive wire 13 in the electrically conductive wire exposing section b.
  • the fifth support 361 is inserted and installed in the lifting-lowering block 353a of the support lifting-lowering unit 353 composed to move up and down the second and the third supports 331 and 321, and the weaving unit driving device further includes another lateral driving unit 354, which is composed of the connecting rod 354a, cam member 354b, motor 354c and sensor 354d, to move the fifth support laterally.
  • the numeral 301 shown in Fig. 5a is an input unit for inputting the drive signals of the weaving unit driving device 350, and according to the signals inputted from the input unit 301, the control unit (not shown) can control the weaving unit driving device 350 to regulate the knitted shape of warp and weft, the laterally moved distance of the electrically conductive wire, the width of the electrically conductive wire bent portion if the electrically conductive wire is knitted in a waveform structure, the number of bent times, etc.
  • Fig. 7 is a block diagram of the process for describing the manufacturing method of the electrically conductive fabric according to the first embodiment of the present invention.
  • the manufacturing method of the electrically conductive fabric according to the first embodiment of the present invention relates to a method of manufacturing an electric conductive fabric of the shape illustrated in Figs. 2a to 2d , and likewise as the manufacturing method of the electrically conductive fabric according to the first example described above, it comprises a warp feeding process (S1), weft feeding process (S2), electrically conductive wire feeding process (S3) and a fabric weaving process (S4), which includes an electrically conductive wire weaving process (S41) for weaving electrically conductive wires as well.
  • S1 warp feeding process
  • S2 weft feeding process
  • S3 electrically conductive wire feeding process
  • S4 fabric weaving process
  • the electrically conductive wire weaving process (S41) comprises an electrically conductive wire weaving step (S411) for knitting the electrically conductive wire 13 with the warp 11, and an electrically conductive wire exposing step (S412) in which the electrically conductive wire 13 is fed while the electrically conductive wire weaving step (S411) is under way but it is made not to be knitted with the warp 11 so that it is exposed to the outside of the electrically conductive fabric 1' by a predetermined length.
  • the weft feeding process (S2) includes the first weft feeding process (S21), the second weft feeding process (S22) and the binding-and-releasing weft feeding process (S23).
  • the first weft feeding process (S21) is for feeding the first warp-knitting weft 12a that is knitted with the warp 11 inside of the electrically conductive wire 13, and the weft face arrayed on the inner surface of the electrically conductive fabric 1' after the electrically conductive wire weaving process (S41) carried out is formed in this process.
  • the second warp-knitting weft 12b that is knitted with the warp 11 outside of the electrically conductive wire 13 is fed, but in the range of width corresponding to the placement width of the electrically conductive wire 13, the feeding of second warp-knitting weft is excluded to provide a feeding free zone.
  • the binding-and-releasing weft feeding process (S23, see Fig. 2b ) is to feed the binding-and-releasing weft 12c to be used for knitting and tying the electrically conductive wire 13 selectively to the warp 11 at a separated position corresponding to the feeding free zone formed in the second weft feeding process (S22).
  • the electrically conductive wire weaving step (S411, see area a of Fig. 2a ) simultaneously carries out the process of knitting and tying to the warp 11 the first and second warp-knitting wefts 12a and 12b and the binding-and-releasing wefts 12c (see Fig. 2d ), in such a way that the electrically conductive wire 13 is knitted and bound by the binding-and-releasing weft 12c to both of the warp 11 and the first warp-knitting weft 12a (see Fig. 2b ).
  • the electrically conductive wire 13 can be woven also in a straight form structure along the direction of the warp 11, but in the present embodiment the electrically conductive wire 13 is arranged and woven in a wave form structure.
  • the electrically conductive wire exposing step (S412, see area b of Fig. 2a ) the first and second warp-knitting wefts 12a and 12b are knitted to the warp 11 (see Fig. 2d ), and the binding-and-releasing weft 12c is knitted to the warp, but in such a way that the electrically conductive wire is knitted within the range where it is not bound to the warp and the first warp-knitting weft (see Fig. 2c ).
  • the electrically conductive wire 13 is exposed to the outside of the electrically conductive fabric 1' to form an electrically conductive wire exposing section b.
  • the electrically conductive wire weaving step (S411) it is preferable to weave by feeding the support wire 15 together with the electrically conductive wire 13 so as to be arranged on the left and right sides along the placement path, in order to prevent the protrusion or twisting of the electrically conductive wire 13 woven in the electrically conductive fabric 1'.
  • a support wire needle 334 on the second support 331 that corresponds to the left and right sides of the electrically conductive wire needle 332 for weaving the electrically conductive wire 13 as will be described later (see Fig. 9 ) and thread the support wire needle 334 with the support wire 15 to feed it.
  • Such an electrically conductive fabric manufacturing method according to the first embodiment of the present invention can be carried out by an electrically conductive fabric manufacturing apparatus to be described in detail below.
  • Fig. 8 is a schematic view showing the composition of an electrically conductive fabric manufacturing apparatus according to the first embodiment of the present invention
  • Fig. 9 is a perspective view of the major part of the electrically conductive fabric manufacturing apparatus according to the first embodiment of the present invention.
  • the overall appearance structure and a weaving unit driving device 350 of the electrically conductive fabric manufacturing apparatus according to the first embodiment is similar to the first example, so detailed illustration is omitted. And a duplicated description is omitted for the composition similar to the electrically conductive fabric manufacturing apparatus according to the first example.
  • the electrically conductive fabric manufacturing apparatus includes a warp feeding unit 210 for feeding the warp 11, a weft feeding unit 220 for feeding the first and second warp-knitting wefts 12a and 12b, and the binding-and-releasing weft 12c, and an electrically conductive wire feeding unit 230 for feeding the electrically conductive wire 13; a warp weaving unit 310, a first weft weaving unit 370, a second weft weaving unit 380, an electrically conductive wire weaving unit 330, a warp guiding unit 340 composed on the frame 300 to carry out the weaving process; and the weaving unit driving device 350.
  • the warp feeding unit 210, the weft feeding unit 220 and the electrically conductive wire feeding unit 230 are composed of reels on which the warp, weft and electrically conductive wire are wound, respectively, in the same manner as the first example, but since the wefts of the first embodiment are divided into the first and second warp-knitting wefts 12a and 12b, and the binding-and-releasing weft 12c, each reel is installed separately.
  • the warp weaving unit 310 is of a composition for weaving lengthwise the multiple strands of the warp fed from the warp feeding unit 210, and in it are installed a plurality of warp needles 312 which the warp 11 threads on the first support 311 installed laterally on the frame 300.
  • the electrically conductive fabric weaving unit 330 is of a composition in which at least one strand of electrically conductive wire 13 is fed from the electrically conductive wire feeding unit 230 positioned above the warp weaving unit 310, and in it are installed at least one electrically conductive wire needle 332 on which the electrically conductive wire 13 threads in the second support 331 installed laterally.
  • the support wire needle 334 is installed at a given clearance from the electrically conductive wire 332 so as to match the clearance of the support wire 15.
  • the warp guiding unit 340 is positioned in opposition so that it can pull the warp 11 on the side of the warp weaving unit 310. It is operated in such a way that the first and second warp-knitting wefts 12a and 12b and the electrically conductive wire 13 are knitted through interaction between the first and second weft weaving units 370 and 380 and the warp weaving unit 310. In it are installed a plurality of pull needles 342 for hooking and pulling the warp 11 threaded into the warp needle 312 on the fourth support 341 installed laterally.
  • the first weft weaving unit 370 is positioned on one side of the electrically conductive wire weaving unit 330 to weave on the warp 11 the multiple strands of the first weft 12a for knitting warp fed from the weft feeding unit 220 so as to form one side face of the electrically conductive fabric 1'.
  • a plurality of weft needles 372 into which are fed the first warp-knitting weft 12a on a third-a support 371 installed laterally in contact with the inner side of the second support 331, and above the third-a support 371 is installed laterally a weft guiding bar 373 so as to guide the movement of the first warp-knitting weft.
  • the second weft weaving unit 380 is positioned on the other side of the electrically conductive wire weaving unit 330 to weave with the warp 11 the multiple strands of the second warp-knitting weft 12b fed from the weft feeding unit 220 so as to form the other side face of the electrically conductive fabric 1'.
  • On a third-b support 381 installed laterally in contact with the outside of the second support 331 facing the third-a support 371 are arranged a plurality of weft needles 382 threaded by the second warp-knitting weft 12, and above the third-b support 371 is installed laterally a weft guiding bar 383 to guide the movement of the second warp-knitting weft 12b.
  • the weaving unit driving device 350 operates the warp weaving unit 310, the first and second weft weaving units 370 and 380, the electrically conductive wire weaving unit 330 and the warp guiding unit 340 so that the first and second warp-knitting wefts 12a and 12b are knitted perpendicular to the warp 11 and the electrically conductive wire 13 is knitted selectively in the direction of the warp.
  • the weaving unit driving device 350 can selectively regulate the operation areas of the first and second weft weaving units 370 and 380, the electrically conductive wire weaving unit 330, etc., so it is characterized by being able to weave an electrically conductive fabric having the electrically conductive wire weaving section a in which the electrically conductive wire 13 is knitted with the warp 11 and/or the first and second warp-knitting wefts 12a and 12b so as to be bound monolithically to the electrically conductive fabric 1', and the electrically conductive wire exposing section b in which the electrically conductive wire is not knitted to the warp and/or the first and second warp-knitting wefts but is exposed to the outside of the electrically conductive fabric.
  • the weaving unit driving device 350 includes a first support driving unit 351, which is instrumentally connected so as to transmit driving force to the first to fourth supports in order to have the first support 311 make translational motion upward and downward, and the second, third-a and third-b supports 331, 371 and 381 make translational motion laterally and upward and downward, and the fourth support 341 make translational motion forward and backward, and a fourth support driving unit 352, a support lifting-lowering unit 353 and a lateral driving unit 354.
  • the lateral driving unit 354 further includes a connecting rod 354a for driving the third-b support 381, cam member 354b, motor 354c and sensor 354d.
  • the electrically conductive fabric manufacturing apparatus is characterized in that the second weft weaving unit 380 has a needle free section e in which the weft needle 382 is not positioned in the range of width corresponding to the placement width of the electrically conductive wire needle 332, and that it includes a weaving unit 360 for binding and releasing which selectively knits the binding-and-releasing weft 12c to the area corresponding the needle free section e.
  • a needle 363 for knitting electrically conductive yarn in the area corresponding to the needle free section e is arranged in the fifth support 361 which is positioned in contact with the second weft weaving unit 380 and is moved laterally and upward and downward by the weaving unit driving device 350.
  • the fifth support 361 carries out the weaving process while moving the electrically conductive yarn-knitting needle 362 according to the action of the weaving unit driving device 350 so as to form the electrically conductive wire weaving section a and the electrically conductive wire exposing section b.
  • the electrically conductive wire weaving section a it operates the moved distance (the lateral translational motion range of the fifth support) of the electrically conductive yarn-knitting needle 362 by limiting to the range in which the binding-and-releasing weft 12c is knitted with the electrically conductive wire 13, and as shown in Figs.
  • the electrically conductive wire exposing section b in the electrically conductive wire exposing section b, it operates the moved distance (the lateral translational motion range of the fifth support) of the electrically conductive yarn-knitting needle 362 by limiting to the range in which the binding-and-releasing weft 12c is not knitted with the electrically conductive wire 13.
  • the input unit 301 is set such that in the electrically conductive wire weaving section a, the electrically conductive wire 13 is knitted in a waveform structure and the electrically conductive wire exposing section b is formed at a predetermined interval and operates the weaving unit driving device 350, then the warp 11 is moved up and down by the action of the first support driving unit 351 to be fed toward the pull needle 342.
  • the pull needle 342 advances, and simultaneously as the second, third-a, third-b and fifth supports 331, 371, 381 and 361 are elevated, it moves toward the lateral side (in the direction of lateral driving unit side).
  • the pull needle 342 pulls the warp 11 to form a loop, and at this time, the second, third-a, third-b and fifth supports 331, 371, 381 and 361 descend gradually, continuing one lateral (toward the lateral driving unit) movement by the moved distance set respectively, and the first and second warp-knitting wefts, electrically conductive wire and the binding-and-releasing wefts 12a, 12b, 13 and 12c are knitted with the warp 11.
  • the pull needle 342 advances, and the second, third-a, third-b and fifth supports 331, 371, 381 and 361 move toward the other lateral side (the opposite direction of the lateral driving unit) together with a rising action.
  • the descending action of the first support 311 is carried out and as the backing action of the fourth support 341 is carried out the pull needle 342 pulls the warp 11 to form a loop.
  • the second, third-a, third-b and fifth supports 331, 371, 381 and 361 continue to move toward the other lateral side (the lateral driving unit) as much as the moved distance set respectively, and the first and second warp-knitting wefts 12a and 12b, the electrically conductive wire 13 and the binding-and-releasing weft 12c are knitted with the warp 11 one more time.
  • an electrically conductive fabric 1' of a shape in which the first and second warp-knitting wefts 12a and 12b are arranged on both sides of the warp 11 and the electrically conductive wire 13 is arranged at the position corresponding to the inside of the binding-and-releasing weft 12c is woven and discharged downward.
  • the electrically conductive wire weaving section a of the electrically conductive fabric 1 as shown in Fig. 2b is formed under the control of the control unit (not shown) by increasing the rotation range of the motor 354c of the lateral driving unit 354 connected with the fifth support 361 and operating by limiting the moved distance (the range of the lateral translational motion of the fifth support 351) of the electrically conductive yarn-knitting needle 362 to the range in which the binding-and-releasing weft 12c is knitted with the electrically conductive wire 13.
  • the electrically conductive wire exposing section b the electrically conductive wire exposing section b of the electrically conductive fabric 1' as shown in Fig.
  • the electrically conductive fabric and the manufacturing method and apparatus thereof of the present invention provide an effect of being able to carry out tying or connecting work quickly and conveniently by forming electrically conductive wire exposing sections for the portions for tying electrically conductive wires or connecting various elements or modules, since they are provided with electrically conductive wire weaving sections where electrically conductive wires are knitted to warp and/or weft to be bound monolithically to an electrically conductive fabric and electrically conductive wire exposing sections where electrically conductive wires are not knitted to warp and/or weft to be exposed to the outside of the electrically conductive woven fabrics by a predetermined length. Accordingly, it is possible to use of goods using electrically conductive fabrics.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)
  • Knitting Of Fabric (AREA)

Claims (7)

  1. Elektrisch leitende Maschenware (1'), die Folgendes umfasst:
    mehrere Stränge von längsweise angeordneten Kettfäden (11) ;
    mehrere Stränge von mit den Kettfäden verwirkten Schussfäden (12); und
    wenigstens einen Strang von elektrisch leitendem Draht (13), der längsweise angeordnet und zu einer planaren Form gewirkt ist,
    wobei die elektrisch leitende Maschenware (1') ein wiederholtes Muster eines gewirkten Abschnitts aufweist, in dem der elektrisch leitende Draht (13) zu den Strängen von Kettfäden (11) und/oder Schussfäden (12) gewirkt ist, und einen elektrisch leitenden Drahtexpositionsabschnitt, in dem der elektrisch leitende Draht (13) nicht zu den Strängen von Kettfäden (11) und/oder Schussfäden (12) gewirkt ist, die auf der Außenseite der elektrisch leitenden Textilware um eine vorbestimmte Länge exponiert sind,
    wobei die Schussfäden (12) einen ersten Kettenwirkschussfaden (12a) aufweisen, der mit den Kettfäden (11) auf der Innenseite des elektrisch leitenden Drahts (13) gewirkt ist; einen zweiten Kettenwirkschussfaden (12b), der mit den Kettfäden (11) auf einer Außenseite der elektrisch leitenden Textilware mit Ausnahme des Bereichs der Breite entsprechend der Platzierungsbreite des elektrisch leitenden Drahts (13) gewirkt ist, um eine zuführungsfreie Zone bereitzustellen; und einen Binde-und-Löse-Schussfaden (12c), der so mit dem Kettfaden (11) gewirkt ist, dass er den elektrisch leitenden Draht (13) an der Position entsprechend der zuführungsfreien Zone selektiv bindet, und
    der Binde-und-Löse-Schussfaden (12c) auf eine solche Weise gewirkt ist, dass: i) in dem elektrisch leitenden, drahtgewirkten Abschnitt der elektrisch leitende Draht (13) an den Kettfaden (11) und den ersten Kettenwirkschussfaden (12a) gebunden ist, und ii) in dem elektrisch leitenden drahtexponierten Abschnitt der elektrisch leitende Draht (13) nicht an den Kettfaden (11) und den ersten Kettenwirkschussfaden (12a) gebunden ist.
  2. Elektrisch leitende Textilware nach Anspruch 1, wobei der Kettfaden dehnbares Fasergarn ist, so dass die elektrisch leitende Textilware (1') längsweise dehnbar ist.
  3. Elektrisch leitende Textilware nach Anspruch 1, die ferner Stützgarne umfasst, die so gewirkt sind, dass sie auf der linken und rechten Seite entlang dem Platzierungspfad angeordnet sind, um ein Verdrehen des elektrisch leitenden Drahts (13) zu verhindern.
  4. Elektrisch leitende Textilware nach einem der Ansprüche 1 bis 3, wobei der elektrisch leitende Draht (13) so zu der Textilware gewirkt ist, dass er in einer geraden Linie oder in einem Wellenformmuster in der Richtung des Kettfadens angeordnet ist.
  5. Elektrisch leitende Textilware nach Anspruch 4, wobei der elektrisch leitende Draht (13) ein Draht des Bündeltyps mit mehreren Strängen von isoliertem elektrisch leitendem Garn und mehreren Strängen von Fasergarn ist, die auf den Außenumfang des elektrisch leitenden Garns gewickelt sind, um als Mantel zu dienen.
  6. Elektrisch leitende Textilware nach Anspruch 4, wobei der elektrisch leitende Draht (13) ein dehnbarer Draht mit einem in der inneren Mitte angeordneten dehnbaren Innendraht, mehreren Strängen von auf den inneren Draht gewickeltem elektrisch isoliertem Draht und einem äußeren Fasergarn ist, das auf den Außenumfang des elektrisch leitenden Garns gewickelt ist.
  7. Verfahren zur Herstellung einer elektrisch leitenden Textilware, das einen Kettfadenzuführungsprozess (S1) zum längsweisen Zuführen von mehreren Kettfadensträngen (11), einen Schussfadenzuführungsprozess (S2) zum Zuführen von mehreren Schussfadensträngen (12) und einen Textilwarenwirkprozess (S4) beinhaltet, in dem der Schussfaden (12) von einer Strickmaschine mit dem Kettfaden (11) verwirkt wird, wobei das Verfahren dadurch gekennzeichnet ist, dass es ferner Folgendes beinhaltet:
    einen elektrisch leitenden Drahtzuführungsprozess (S3) zum Zuführen von wenigstens einem Strang von elektrisch leitendem Draht (13) in der Längsrichtung,
    wobei der Textilwarenwirkprozess (S4) einen Prozess (S41) zum Wirken von elektrisch leitendem Draht beinhaltet, um den elektrisch leitenden Draht mit dem Kettfaden zu verwirken,
    wobei der Prozess (S41) zum Wirken von elektrisch leitendem Draht einen elektrisch leitenden Drahtwirkschritt (S411) zum Verwirken des elektrisch leitenden Drahts (13) mit dem Kettfaden (11) und einen elektrisch leitenden Drahtexpositionsschritt (S412) beinhaltet, in dem der elektrisch leitende Draht (13) zugeführt wird, während der elektrisch leitende Drahtwirkschritt abläuft, aber nicht mit dem Kettfaden (11) verwirkt wird, so dass der elektrisch leitende Draht auf der Außenseite der elektrisch leitenden Textilware um eine vorbestimmte Länge exponiert ist,
    wobei der Schussfadenzuführungsprozess (S2) Folgendes beinhaltet: einen ersten Schussfadenzuführungsprozess (S21) zum Zuführen eines ersten Kettenwirkschussfadens (12a), der mit dem Kettfaden (11) innerhalb des elektrisch leitenden Drahts (13) verwirkt wird; einen zweiten Schussfadenzuführungsprozess (S22) zum Zuführen eines zweiten Kettenwirkschussfadens (12b), der mit dem Kettfaden (11) außerhalb des elektrisch leitenden Drahts verwirkt wird, um dabei eine zuführungsfreie Zone bereitzustellen, die das Zuführen des zweiten Kettenwirkschussfadens (12b) im Bereich der Breite entsprechend der Platzierungsbreite des elektrisch leitenden Drahts (13) ausschließt; und einen Binde-und-Löse-Schussfadenzuführungsprozess (S23) zum Zuführen des Binde-und-Löse-Schussfadens (12c) zur Verwendung zum Wirken und Binden des elektrisch leitenden Drahts (13) an den Kettfaden (11) selektiv an separaten Positionen entsprechend der zuführungsfreien Zone,
    wobei der Schritt (S411) zum Wirken des elektrisch leitenden Drahts einen Prozess des Wirkens und Bindens des ersten und zweiten Kettenwirkschussfadens (12a und 12b) und des Binde-und-Löse-Schussfadens (12c) an den Kettfaden (11) gleichzeitig auf eine solche Weise beinhaltet, dass der elektrisch leitende Draht (13) durch den Binde-und-Löse-Schussfaden (12c) gewirkt und sowohl an den Kettfaden (11) als auch den ersten Kettenwirkschussfaden (12a) gebunden wird, und
    wobei in dem Schritt (S412) des Exponierens des elektrisch leitenden Drahts der erste und zweite Kettenwirkschussfaden (12a und 12b) mit dem Kettfaden (11) verwirkt wird und der Binde-und-Löse-Schussfaden (12c) mit dem Kettfaden (11) auf eine solche Weise verwirkt wird, dass der elektrisch leitende Draht (13) nicht an den Kettfaden (11) und den ersten Kettenwirkschussfaden (12a) gebunden wird.
EP14159665.0A 2010-01-14 2011-01-13 Leitfähiges Textil sowie Verfahren zu seiner Herstellung Not-in-force EP2743386B1 (de)

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EP11733073.8A EP2524983A4 (de) 2010-01-14 2011-01-13 Leitfähige faser sowie verfahren und vorrichtung zu ihrer herstellung
PCT/KR2011/000232 WO2011087286A2 (ko) 2010-01-14 2011-01-13 도전성 직조물, 그 제조방법 및 제조장치

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JP5711267B2 (ja) 2015-04-30
KR20110083435A (ko) 2011-07-20
JP2013517389A (ja) 2013-05-16
EP2524983A4 (de) 2013-09-18
EP2524983A2 (de) 2012-11-21
CN102713037B (zh) 2015-01-21
KR101325817B1 (ko) 2013-11-05
EP2743386A1 (de) 2014-06-18
WO2011087286A3 (ko) 2011-12-29
CN102713037A (zh) 2012-10-03
WO2011087286A2 (ko) 2011-07-21

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