EP2719987A1 - Elément d'échange de chaleur, méthode de fabrication de celui-ci et échangeur de chaleur - Google Patents

Elément d'échange de chaleur, méthode de fabrication de celui-ci et échangeur de chaleur Download PDF

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Publication number
EP2719987A1
EP2719987A1 EP12797403.8A EP12797403A EP2719987A1 EP 2719987 A1 EP2719987 A1 EP 2719987A1 EP 12797403 A EP12797403 A EP 12797403A EP 2719987 A1 EP2719987 A1 EP 2719987A1
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EP
European Patent Office
Prior art keywords
heat exchanger
honeycomb structure
fluid
honeycomb
exchanger element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP12797403.8A
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German (de)
English (en)
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EP2719987B1 (fr
EP2719987A4 (fr
Inventor
Yoshio Suzuki
Hironori Takahashi
Tatsuo Kawaguchi
Yoshimasa Kondo
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NGK Insulators Ltd
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NGK Insulators Ltd
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Publication of EP2719987A1 publication Critical patent/EP2719987A1/fr
Publication of EP2719987A4 publication Critical patent/EP2719987A4/fr
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Publication of EP2719987B1 publication Critical patent/EP2719987B1/fr
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081—Heat exchange elements made from metals or metal alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/26—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass heat exchangers or the like
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/04—Constructions of heat-exchange apparatus characterised by the selection of particular materials of ceramic; of concrete; of natural stone
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F7/00—Elements not covered by group F28F1/00, F28F3/00 or F28F5/00
    • F28F7/02—Blocks traversed by passages for heat-exchange media
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00—Fastening; Joining
    • F28F2275/14—Fastening; Joining by using form fitting connection, e.g. with tongue and groove
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/4935—Heat exchanger or boiler making

Definitions

  • the present invention relates to a heat exchanger element for transferring the heat of the first fluid (high temperature side) to the second fluid (low temperature side), a manufacturing method therefor, and a heat exchanger including the heat exchanger element.
  • Patent Document 1 there is disclosed a ceramic heat exchange body where a heating body passage is disposed from one end face to the other end face of a ceramic main body and where a passage for a body to be heated is formed in the direction perpendicular to the heating body passage.
  • Patent Document 2 there is disclosed a ceramic heat exchanger where a plurality of ceramic heat exchange bodies each having a heating fluid passage and a non-heating fluid passage formed therein are disposed in a casing with using an unfired ceramic string-shaped seal material between the corresponding faces to be bonded of the heat exchange bodies.
  • Patent Documents 1 and 2 have poor productivity because of a large number of steps such as plugging and slit-forming, the costs are high.
  • the passages of gas/liquid are disposed in every other row, the piping structure and seal structure of the fluid become complex.
  • a coefficient of heat conductivity of liquid is generally 10 to 100 times larger than gas, the heat transfer area on the gas side is insufficient in these techniques, and the heat exchanger becomes large in proportion to the heat transfer area of the gas which limits the heat exchanger performance.
  • Patent Documents 3 and 4 disclose heat exchangers where a honeycomb structural portion and a tube portion are separately produced and then bonded together. However, since these have poor productivity, the costs tend to be high.
  • Patent Document 5 discloses a heat accumulating body of a ceramic honeycomb structure.
  • Patent Document 5 discloses a heat accumulating body of a ceramic honeycomb structure. Though the production costs of this body is not high because the honeycomb structure does not require any special processing, it is necessary to add further ideas in order to use the body as a heat exchanger.
  • the present invention aims to provide a heat exchanger element using a honeycomb structure and having improved temperature efficiency, a manufacturing method therefor, and a heat exchanger including the heat exchanger element.
  • thermoelectric element In order to solve the aforementioned problems, according to the present invention, there are provided the following heat exchanger element, manufacturing method therefor, and heat exchanger including the heat exchanger element.
  • the arrangement of a plurality of honeycomb structures serially with a gap between cell structural portions of the honeycomb structures facilitates heat transfer from the first fluid to the partition walls and the outer peripheral wall and improves temperature efficiency in comparison with the case having no gap.
  • a heat exchanger element 10 of the present invention is a heat exchanger element where at least two honeycomb structures 1 each including a cell structural portion 8 having cells 3 separated and formed by partition walls 4 containing SiC and functioning as passages which extend from one end face 2 to the other end face 2 and which a first fluid passes through and an outer peripheral wall 7 disposed on the outer periphery of the cell structural portion 8 are arranged serially.
  • the first fluid flows through each cell 3 of the honeycomb structure 1 without leaking out of the cell 3 and mixing. That is, the honeycomb structure 1 formed lest the first fluid flowing through a cell 3 should pass through a partition wall 4 and leak into another cell 3.
  • the cell structural portions 8 of at least a pair of adjacent honeycomb structures 1 among the honeycomb structures 1 arranged serially are disposed with a gap 17 therebetween, and the first fluid flowing through each cell 3 is mixed between the end faces 2 forming the gap 17.
  • Heat can be exchanged between the first fluid and the second fluid via the outer peripheral walls 7 of the honeycomb structures 1 in a state where the first fluid flowing through the cells 3 and the second fluid flowing outside the outer peripheral walls 7 of the honeycomb structures 1 are not mixed together.
  • Figs. 1A and 1B show cross-sectional views showing embodiments of the heat exchanger element 10.
  • end portions of two honeycomb structures 1 are connected to each other with a metal pipe 12.
  • a gap 17 is formed between the honeycomb structures 1.
  • the arrangement of forming a gap 17 between the honeycomb structures 1, in other words, between the cell structural portions 8 enables the first fluid flowing through the cells 3 to be mixed in the gap 17, and the flow becomes turbulent. This facilitates heat transfer from the first fluid to the partition walls 4 and the outer peripheral walls 7 and improves the temperature efficiency.
  • two honeycomb structures 1 are arranged with a gap 17 therebetween inside a metal pipe 12.
  • the gap 17 is preferably 0.1 to 10 mm, more preferably 0.5 to 5 mm.
  • the gap of 0.1 mm or more and 10 mm or less makes sufficient the heat transfer from the first fluid flowing through the cells 3 to the partition walls 4 and the outer peripheral walls 7. In addition, the temperature efficiency can be improved.
  • honeycomb structures 1 may be connected together. In that case, it is preferable that at least a pair of honeycomb structures 1 are arranged with a gap 17 therebetween, and it is more preferable that all the honeycomb structures 1 are arranged to have a gap 17 between the honeycomb structure 1 and adjacent honeycomb structures 1. In the case where two or more gaps 17 are present, the gaps may be different mutually or the same.
  • Fig. 2 shows another embodiment of a heat exchanger element 10.
  • the honeycomb structures 1 have extending outer peripheral walls 7a formed into a cylindrical shape and extending from the end faces 2 to the outside in the axial direction.
  • the honeycomb structures 1 are arranged so that the extending outer peripheral walls 7a abut each other to have a gap 17 between the cell structures 8.
  • Fig. 3A shows a cross-sectional view taken along a cross section parallel to the axial direction of a heat exchanger element 10 of the present invention.
  • Fig. 3B shows the A arrow view of Fig. 3A .
  • It is a heat exchanger element 10 (single body) constituted of metal-engaging honeycomb structure 11 including a metal pipe 12 engaged with the outer peripheral face 7h of a honeycomb structure 1.
  • the metal pipe 12 is provided with a connecting means capable of connecting the metal pipe 12 with another metal pipe 12 in at least one end portion.
  • the connection of metal pipes 12 with a connecting means enables honeycomb structures 1 to be serially connected to one another and arranged with a gap 17 between honeycomb structures 1.
  • the heat exchanger element 10 can exchange heat between the first fluid and the second fluid via the outer peripheral walls 7 and the metal pipes 12 of a honeycomb structure 1 in a state where the first fluid flowing through the cells 3 and the second fluid flowing outside the metal pipes 12 are not mixed with each other.
  • the diameter of the one end portion 12a of the metal pipe 12 is larger than that of the other end portion 12b. That is, the one end portion 12a side of the metal pipe 12 has a large diameter whereas the other end portion 12b side has a small diameter to form a large diameter portion 12f and a small diameter portion 12g.
  • the small diameter of the metal pipe 12 is a diameter with which the honeycomb structure 1 is just engaged.
  • the large diameter of the metal pipe 12 is formed larger than the outer diameter of the honeycomb structure 1. This form enables to connect metal pipes 12 together by inserting the other end portion 12b of another metal pipe 12 into the one end portion 12a of a metal pipe 12 as shown in Fig. 5 .
  • FIG. 4 is a schematic view showing a step for manufacturing a metal-engaging honeycomb structure 11 by integrating a honeycomb structure 1 and a metal pipe 12. In the first place, as shown in Fig.
  • a metal pipe 12 provided with a connecting means capable of connecting the metal pipe 12 to another metal pipe 12 in the end portion is engaged with the outer peripheral face 7h of a honeycomb structure 1 having cells 3 separated and formed by partition walls 4 containing SiC and functioning as passages which extend from one end face 2 to the other end face 2 and which a first fluid passes through and an outer peripheral wall 7 disposed on the outer periphery of the cells 3 to obtain a metal-engaging honeycomb structure 11 (heat exchanger element 10) as shown in Figs. 3A and 3B .
  • the metal pipes 12 of the metal-engaging honeycomb structures 11 are connected to each other with a connecting means to arrange the honeycomb structures 1 serially. That is, the large diameter portion 12f and the small diameter portion 12g are the connecting means, and, by connecting the metal pipes 12 by the connecting means, the honeycomb structures 1 are arranged serially with a gap 17 therebetween.
  • the arrangement of honeycomb structures 1 having a gap 17 therebetween enables the first fluid flowing through the cells 3 to be mixed in the gap 17, and the flow becomes turbulent, thereby facilitating heat transfer from the first fluid to the partition walls 4 and the outer peripheral walls 7 and improves the temperature efficiency in comparison with the case of the honeycomb structures 1 with no gap 17 therebetween.
  • connection of the metal-engaging honeycomb structures 11, that is, the connection of the metal pipes 12 may be performed by mechanical tightening such as press fitting, shrink fitting, or swaging of the metal pipes 12.
  • connection of the metal-engaging honeycomb structures 11 may be performed by a chemical connection such as brazing and soldering or welding of the metal pipes 12.
  • metal-engaging honeycomb structure 11 With making the metal-engaging honeycomb structure 11 as one unit, a plurality of metal-engaging honeycomb structures 11 are connected together to be able to use them as a heat exchanger element 10. This enables to increase a degree of freedom of design such as forming the gap 17 between adj acent honeycomb structures 1 and making the angle of the cells 3 in the honeycomb structures 1 different from one another.
  • a metal pipe 12 having heat resistance and corrosion resistance is preferable, and, for example, a stainless steel, titanium, copper, and brass may be used. Since the connection portion is formed of metal, mechanical tightening such as press fitting, shrink fitting, or swaging or chemical connection such as brazing and soldering or welding can be selected with no inhibition according to the use or facilities in possession.
  • the honeycomb structure 1 is formed of ceramic into a cylindrical shape and has fluid passages extending through from one end face 2 to the other end face 2 in the axial direction.
  • the honeycomb structure 1 has partition walls 4, and a large number of cells 3 functioning as fluid passages are separated and formed by the partition walls 4. The presence of the partition walls 4 enables to collect heat from the fluid passing through the inside of the honeycomb structure 1 efficiently and transfer the heat to the outside.
  • the external shape of the honeycomb structure 1 is not limited to a cylindrical shape (circular columnar shape), and a cross section perpendicular to the axial (longitudinal) direction may have an elliptic shape, a race track shape, or other various shapes.
  • the cross section may have a quadrangular shape or other polygonal shapes, and the external shape may be prismatic.
  • the honeycomb structure 1 it is preferable to use ceramic excellent in heat resistance. If the heat transfer performance is particularly considered, it is preferable that SiC (silicon carbide) having high heat conductivity is the main component.
  • the main component means that at least 50% by mass of the honeycomb structure 1 is silicon carbide.
  • honeycomb structure 1 is constituted of SiC (silicon carbide) as long as SiC (silicon carbide) is contained in the main body. That is, it is preferable that the honeycomb structure 1 is made of ceramic containing SiC (silicon carbide).
  • the dense body structure by impregnating the porous body with silicon in the production process of the honeycomb structure 1.
  • the dense body structure high coefficient of heat conductivity can be obtained.
  • SiC silicon carbide
  • the densified body means a body having a porosity of 20% or less.
  • Si-impregnated SiC As a material of the honeycomb structure 1, Si-impregnated SiC, (Si+Al)-impregnated SiC, metal composite SiC, recrystallized SiC, Si 3 N 4 , SiC, or the like may be employed. However, in order to obtain a densified body structure for obtaining high temperature efficiency, Si-impregnated SiC or (Si+Al)-impregnated SiC can be employed. Since Si-impregnated SiC has a structure where a coagulation of metal silicon melt surrounds the surface of a SiC particle and where SiC is unitarily bonded by means of metal silicon, silicon carbide is blocked from an atmosphere containing oxygen and inhibited from oxidation.
  • SiC is characterized by high coefficient of heat conductivity and easy heat dissipation
  • SiC impregnated with Si is formed densely while showing high coefficient of heat conductivity and heat resistance, thereby showing sufficient strength as a heat transfer member. That is, a honeycomb structure 1 formed of a Si-SiC based [Si-impregnated SiC, (Si+Al)-impregnated SiC] material shows a characteristic excellent in corrosion resistance against acid and alkali in addition to heat resistance, thermal shock resistance, and oxidation resistance and shows a high coefficient of heat conductivity.
  • a desired shape may appropriately be selected from a circle, an ellipse, a triangle, a quadrangle, other polygons, and the like.
  • the cell density (i.e., the number of cells per unit cross-sectional area) of the honeycomb structure 1 is not particularly limited and may appropriately be designed according to the purpose, it is preferably within the range from 25 to 2000 cells/sq.in. (4 to 320 cells/cm 2 ).
  • the cell density is lower than 25 cells/sq. in., the strength of the partition walls 4 and eventually the strength and the effective GSA (geometric surface area) of the honeycomb structure 1 itself may be insufficient.
  • the cell density is above 2000 cells/sq.in., pressure drop may increase when a heat medium flows.
  • the number of cells per one honeycomb structure 1 is desirably 1 to 10,000, particularly desirably 200 to 2,000.
  • the honeycomb structure itself becomes large, and therefore the heat conduction distance from the first fluid side to the second fluid side becomes long, which increases the heat conduction loss and reduces heat flux.
  • the heat transfer area on the first fluid side becomes small, and the heat resistance on the first fluid side can not be reduced, which reduces heat flux.
  • the thickness of the partition walls 4 (wall thickness) of the cells 3 of the honeycomb structure 1 is not particularly limited and may appropriately be designed according to the purpose.
  • the wall thickness is preferably 50 ⁇ m to 2 mm, more preferably 60 to 500 ⁇ m.
  • the wall thickness is made to be 50 ⁇ m or more, mechanical strength is improved, and breakage is hardly caused due to shock or thermal stress.
  • it is made to be 2 mm or less, there is caused no defect such as increase in the pressure drop of the fluid or decrease in temperature efficiency of heat medium permeation.
  • the density of the partition walls 4 of the cells 3 of the honeycomb structure 1 is preferably 0.5 to 5 g/cm 3 .
  • the aforementioned range enables to make the honeycomb structure 1 strong.
  • the effect of improving the coefficient of heat conductivity can be obtained.
  • the honeycomb structure 1 has a coefficient of heat conductivity of preferably 100 W/m ⁇ K or more, more preferably 120 to 300 W/m ⁇ K, furthermore preferably 150 to 300 W/m ⁇ K. This range makes the heat conductivity good and enables the heat in the honeycomb structure 1 to be discharged efficiently outside the metal pipe 12.
  • the first fluid (high temperature side) passed through a heat exchanger 30 (see Fig. 13 ) using the heat exchanger element 10 is exhaust gas
  • a catalyst is loaded on the partition walls inside the cells 3 of the honeycomb structure 1 where the first fluid (high temperature side) passes. This is because it becomes possible to exchange also reaction heat (exothermic reaction) generated upon exhaust gas purification in addition to the role of purifying exhaust gas.
  • noble metals platinum, rhodium, palladium, ruthenium, indium, silver, and gold
  • aluminum nickel, zirconium, titanium, cerium, cobalt, manganese, zinc, copper, tin, iron, niobium, magnesium, lanthanum, samarium, bismuth, and barium.
  • noble metals platinum, rhodium, palladium, ruthenium, indium, silver, and gold
  • aluminum nickel, zirconium, titanium, cerium, cobalt, manganese, zinc, copper, tin, iron, niobium, magnesium, lanthanum, samarium, bismuth, and barium.
  • These may be metals, oxides, or other compounds.
  • the amount of the catalyst (catalyst metal + carrier) loaded on the partition walls 4 of the cells 3 of the first fluid passage portion 5 of the honeycomb structure 1 where the first fluid (high temperature side) passes is preferably 10 to 400 g/L, and if it is noble metal, further preferably 0.1 to 5 g/L. This range enables to exhibit the catalytic action sufficiently. In addition, it inhibits rise in production costs besides increase of the pressure drop.
  • Figs. 6A and 6B and Figs. 7A and 7B show an embodiment where convex portions 12m and the concave portions 12n are formed in the metal pipes 12.
  • Fig. 6A is a schematic view showing an embodiment where convex portions 12m and concave portions 12n are formed in a metal pipe 12.
  • Fig. 6B is a schematic view showing an embodiment of heat exchanger elements 10 connected with metal pipes 12 each having convex portions 12m and concave portions 12n formed therein.
  • Fig. 7A is the B arrow view of Fig. 6A
  • Fig. 7B is the C arrow view of Fig. 6A .
  • the diameter of the one end portion 12a of the metal tube 12 is formed larger than that of the other end portion 12b, and further the convex portions 12m protruding inside in the diametral directions are formed on the one end portion 12a. Furthermore, the concave portions 12n depressed in the diametral directions are formed in the end portion opposite to the end portion where the convex portions 12m are formed. As shown in Fig. 6B , the concave portions 12n are formed as groove portions. This enables to connect the metal pipes 12 to each other by engaging the convex portions 12m of one metal pipe 12 with the concave portions 12n of another metal pipe 12.
  • Fig. 8 is a schematic view showing another embodiment of concave portions 12n.
  • the concave portions 12n are formed as bottomed groove portions.
  • Fig. 9A is a schematic view showing another embodiment where convex portions 12m are formed on the metal pipe 12.
  • Fig. 9B is a schematic view showing another embodiment of the heat exchanger elements 10 connected with the metal pipe 12 where the convex portions 12m shown in Fig. 9A are formed.
  • the convex portions 12m protruding outside in the diametral direction are formed on the other end portion 12b of the small diameter portion 12g.
  • the concave portions 12n depressed in the diametral directions are formed on the one end portion 12a, which is the end portion of the large diameter portion 12f on the side opposite to the end portion where the convex portions 12m are formed. This connects the metal pipes 12 to each other by engaging the convex portions 12m of one metal pipe 12 with the concave portions 12n of another metal pipe 12.
  • Fig. 10 is a schematic view showing an embodiment where notched portions 12p are formed in metal pipes 12. That is, as the connecting means, notched portions 12p depressed in the axial direction are formed in each end portion. The remaining portions other than the notched portions 12p are unnotched portions 12q.
  • the metal pipes 12 are connected to each other by engaging the notched portions 12p of a metal pipe 12 with the unnotched portions 12q, which are not notched portions, of another metal pipe 12.
  • Fig. 11A it is also preferable to connect honeycomb structures 1 so that angles of the cells 3 are out of alignment (In Fig. 11A , the metal pipes 12 are simplified. The same goes for Figs. 11B to 11G .). That is, it is also preferable to rotate at least one honeycomb structure 1 with the central axis of the honeycomb structure 1 as the center so that the directions of the partition walls of the cells 3 are not coincide with those of the other honeycomb structure (s) 1. This enables to obtain an effect of increasing the passage resistance of the fluid passing through the cells 3. In addition, between the end faces 2 forming the gap 17, the first fluid flowing in the cells 3 are mutually mixed. This enables to increase the heat transaction with the fluid.
  • Fig. 16A is a schematic view showing end faces 2 in the axial direction of honeycomb structures 1 in the case where two honeycomb structures 1 are connected serially.
  • the honeycomb structure 1 on the first fluid inlet side is defined as the first
  • the honeycomb structure 1 on the first fluid outlet side is defined as the second.
  • the second honeycomb structure 1 has the same cell structure as that of the first honeycomb structure 1 and is rotated with the central axis as the center in the same manner as in Fig. 11A .
  • the same cell structure means the cell structure having the same cell shape, pitch, partition wall thickness, and the like (In the present specification, the same cell structure include a structure having dislocated cell intersections 3a, and the structure having dislocated cell intersections 3a may be referred to as an intersection-dislocated same cell structure.).
  • Fig. 11B it is also preferable to perform connection so that the cell density of the cells 3 of adjacent honeycomb structures 1 is differentiated. This enables to obtain an effect of increasing the passage resistance of a fluid passing through the cells 3. This enables to increase the heat transaction with the fluid. It is also possible to make the thickness of the partition walls different between the honeycomb structures 1 on the inlet side and the outlet side of the first fluid.
  • Fig. 11B is an embodiment where the cell density of the honeycomb structure 1 on the outlet side is higher than that of the honeycomb structure 1 on the inlet side.
  • Fig. 11C shows an embodiment where honeycomb structures 1 having a higher cell density than that of the honeycomb structure closest to the inlet of the first fluid are arranged at the second and the subsequent positions (including the second position).
  • the second honeycomb structure 1 has a higher cell density than that of the first honeycomb structure 1 (closest to the inlet), and the third honeycomb structure 1 has an even higher cell density.
  • heat can be recovered sufficiently by providing a honeycomb structure 1 having a high cell density. That is, in the case where the flow rate of the first fluid is high, the temperature efficiency can be improved by providing a honeycomb structure 1 having a high cell density in the rear portion.
  • Fig. 11D shows another embodiment where honeycomb structures 1 having a higher cell density than that of the honeycomb structure 1 located closest to the inlet of the first fluid are arranged in the second and the subsequent positions from the inlet side.
  • the second honeycomb structure 1 has the highest cell density
  • the cell density of the third honeycomb structure 1 is higher than that of the first honeycomb structure 1 and lower than that of the second honeycomb structure 1.
  • the honeycomb structure 1 having a high cell density is disposed at the second position, the heat of the first fluid can efficiently be recovered while inhibiting the rise of the pressure drop. That is, in the case where the flow rate of the first fluid is low, the temperature efficiency can be improved by increasing the cell density of the second honeycomb structure 1.
  • Fig. 11E is an embodiment where the second honeycomb structure 1 has an increased cell density.
  • the first and third honeycomb structures 1 have the same cell density.
  • the temperature efficiency can be improved in the case where the flow rate of the first fluid is high, and pressure drop can be suppressed because the cell density of the third is not high.
  • the temperature efficiency can be improved with suppressing the pressure drop by making the cell density of the honeycomb structure 1 in the rear portion higher than that of the first honeycomb structure 1 according to the flow rate of the first fluid.
  • Figs. 11C to 11E embodiments where three honeycomb structures 1 are arranged serially have been described. However, even in the case where four or more honeycomb structures 1 are arranged, the temperature efficiency can be improved by making the cell density of the second and the subsequent honeycomb structures 1 higher than that of the first honeycomb structure 1.
  • Fig. 16B is a schematic view showing the end faces 2 in the axial direction of the honeycomb structures 1 in the case where two honeycomb structures 1 are connected to each other serially.
  • the cell density of the second honeycomb structure 1 is higher than that of the first honeycomb structure 1, and the second honeycomb structure 1 is rotated with the central axis as the center.
  • Fig. 11F shows an embodiment where the honeycomb structures 1 connected to each other serially have the same cell structure, and the position of the cell intersection 3a of at least another honeycomb structure is dislocated with respect to the position of the cell intersection 3a of one honeycomb structure 1. That is, the first fluid having entered the cells 3 of the first honeycomb structure 1 easily touches the cell intersection 3a of the second honeycomb structure 1, in other words, easily touches the partition walls 4 of the end face 2, thereby improving the temperature efficiency.
  • the position of the cell intersection 3a is dislocated in both the vertical and horizontal directions
  • Fig. 11G shows an embodiment where the position of the cell intersection 3a is dislocated in only one direction.
  • Fig. 16C is a schematic view showing the end faces 2 in the axial direction of the honeycomb structure 1 in the case where two honeycomb structures 1 are connected to each other serially.
  • the embodiment shows the intersection-dislocated same cell structure, where the second honeycomb structure 1 has the same cell structure as that of the first honeycomb structure 1, and the position of the cell intersection 3a is dislocated.
  • Fig. 16D is a schematic view showing the end faces 2 in the axial direction of the honeycomb structure 1 in the case where two honeycomb structures 1 are connected to each other serially.
  • the embodiment shows the intersection-dislocated same cell structure, where the second honeycomb structure 1 has the same cell structure as that of the first honeycomb structure 1, and the position of the cell intersection 3a is dislocated. Further, the second honeycomb structure 1 of the intersection-dislocated same cell structure is rotated with the central axis as the center.
  • the first fluid having passed through the cells 3 of the first honeycomb structure 1 easily touches the position of the cell intersection 3a of the second honeycomb structure 1, thereby improving the temperature efficiency.
  • Figs. 12A and 12B show an embodiment of a heat exchanger element 10 having a heat resistance reduction layer 13 for reducing the contact heat resistance of the interface and improving the temperature efficiency between the honeycomb structure 1 and the metal pipe 12 engaged with the outer peripheral face of the honeycomb structure 1.
  • a material for the heat resistance reduction layer 13 soft metals such as aluminum, copper, and lead, alloy materials such as solder, or carbon based materials such as a graphite sheet are desirable.
  • the metal pipe 12 and the honeycomb structure 1 can be engaged with each other by shrink fitting in a state where a heat resistance reduction layer 13 is sandwiched therebetween.
  • a heat resistance reduction layer 13 is sandwiched therebetween.
  • Fig. 13 shows a perspective view of a heat exchanger 30 including a heat exchanger element 10 of the present invention.
  • the heat exchanger 30 is formed of the heat exchanger element 10 and the casing 21 containing the heat exchanger element 10 inside the casing.
  • the cells 3 of the honeycomb structure 1 function as the first fluid passage portion 5 where the first fluid flows.
  • the heat exchanger 30 is configured so that the first fluid having higher temperature than the second fluid flows through the cells 3 of the honeycomb structure 1.
  • the second fluid inlet port 22 and the second fluid outlet port 23 are formed in the casing 21, and the second fluid flows over the outer peripheral face 12h of the metal pipe 12 of the heat exchanger element 10.
  • the second fluid passage portion 6 is formed of the inside face 24 of the casing 21 and the outer peripheral face 12h of the metal pipe 12.
  • the second fluid passage portion 6 is a passage portion for the second fluid formed of the casing 21 and the outer peripheral face 12h of the metal pipe 12, is separated from the first fluid passage portion 5 by the partition walls 4 and the outer peripheral wall 7 of the honeycomb structure 1 and the metal pipe 12, can conduct heat, receives the heat of the first fluid flowing through the first fluid passage portion 5 via the partition walls 4, outer peripheral wall 7, and metal pipe 12, and transfers the heat to the body to be heated, which is the second fluid flowing therethrough.
  • the first fluid and the second fluid are completely separated from each other, and it is configured lest these fluids should be mixed together.
  • the heat exchanger 30 allows the first fluid having higher temperature than the second fluid to flow to conduct the heat from the first fluid to the second fluid.
  • a heat exchanger 30 of the present invention can suitably be used as a gas/liquid heat exchanger.
  • the heating body which is the first fluid allowed to flow through a heat exchanger 30 of the present invention having the aforementioned configuration
  • a medium having heat such as gas and liquid.
  • an automobile exhaust gas can be mentioned as the gas.
  • the body to be heated as the second fluid which takes heat (exchanges heat) from the heating body, as long as it is a medium having lower temperature than the heating body, such as gas and liquid.
  • a manufacturing method of a heat exchanger element 10 of the present invention will be described.
  • a kneaded material including a ceramic powder is extruded into a desired shape to manufacture a honeycomb formed body.
  • the aforementioned ceramics may be used.
  • a kneaded material is prepared by kneading predetermined amounts of C powder, SiC powder, binder, and water or an organic solvent and formed to obtain a honeycomb formed body having a desired shape.
  • a honeycomb structure 1 where a plurality of cells 3 functioning as gas passage are separated and formed by the partition walls 4 can be obtained. Subsequently, the temperature of the metal pipe 12 is raised, and the honeycomb structure 1 is inserted into the metal pipe 12 for integration by shrink fitting to form the heat exchanger element 10.
  • brazing or diffusion bonding, or the like may be employed besides shrink fitting.
  • the kneaded material was extruded to form a honeycomb formed body.
  • the shape and thickness of the outer peripheral wall 7 and the thickness of partition walls 4, the shape of the cells 3, the cell density, etc., were made desirable.
  • the die made of superhard alloy which hardly abrades away was employed.
  • the honeycomb formed body the outer peripheral wall 7 was formed into a cylindrical shape, and the inside of the outer peripheral wall 7 was formed to have a structure separated into a quadrangular lattice pattern by the partition walls 4.
  • These partition walls 4 were formed to be parallel at regular intervals in each of the directions perpendicular to each other and to straightly pass across the inside of the outer peripheral wall 7. This made square the cross-sectional shape of the cells 3 inside the outer peripheral wall 7 except for the outermost peripheral portion.
  • the honeycomb formed body obtained by extrusion was dried.
  • the honeycomb formed body was dried by an electromagnetic wave heating method and subsequently dried by an external heating method.
  • moisture corresponding to 97% or more of the content of the entire moisture contained in the honeycomb formed body before drying was removed from the honeycomb formed body.
  • the honeycomb formed body was degreased at 500°C for five hours in a nitrogen atmosphere. Further, a lump of metal Si was put on the honeycomb structure 1 degreased above, and firing was performed at 1450°C for four hours in vacuum or pressure-reduced inert gas. During the firing, the lump of metal Si put on the honeycomb structure 1 was melted to impregnate the outer peripheral wall 7 and the partition walls 4 with the metal Si. In the case where the coefficient of heat conductivity of the outer peripheral wall 7 and the partition walls 4 was made 100 W/m ⁇ K, 70 parts by mass of the lump of metal Si was used with respect to 100 parts by mass of the honeycomb structure.
  • a stainless steel metal pipe was engaged with the outer peripheral face 7h of the honeycomb structure 1 to manufacture a heat exchanger element 10 (see Fig. 1B ).
  • a more detail configuration and the like of the heat exchanger element 10 will be described below when each of Examples and Comparative Examples is described individually.
  • the heat exchanger element 10 was arranged in a stainless steel casing 21 (see Fig. 13 ).
  • Figs. 14A to 14E are schematic views showing Comparative Example 1, Comparative Example 2, Comparative Example 3, Examples 1 and 3 to 8, and Example 2, respectively (These drawings were simplified and show arrangements of the honeycomb structures 1).
  • the heat exchanger element 10 was configured by one honeycomb structure 1.
  • Comparative Example 2 has two honeycomb structures 1
  • Comparative Example 3 has five honeycomb structures 1 to configure the heat exchanger elements 10, where the honeycomb structures 1 were arranged in close contact with one another with no gap 17 between the honeycomb structures 1.
  • the heat exchanger element 10 was constituted of five honeycomb structures 1 with a gap 17 between the honeycomb structures 1 (see “gap between honeycomb structures" of Table 1).
  • Example 1 Cell directions are aligned in Example 1 whereas cell directions are dislocated in Example 2 for the arrangement.
  • the honeycomb structures 1 are arranged to have the aligned cell directions with a gap 17 between the honeycomb structures 1 in the same manner as in Example 1. However, the size of the gap 17 is varied.
  • Table 1 shows temperature efficiency.
  • the temperature efficiency (%) was calculated by the formula 1 by calculating each energy amount from the ⁇ T°C (outlet port temperature - inlet port temperature of the honeycomb structure 1) of the first fluid (nitrogen gas) and the second fluid (water).
  • Temperature efficiency % intel port temperature of the first fluid gas - outlet port temperature of the first fluid gas / inlet port temperature of the first fluid gas - inlet port temperature of the second fluid coolant water
  • Example 3 40 20 ⁇ 5 0.3 150 0 45 65 1.2
  • Example 1 40 18.4 ⁇ 5 0.3 150 2 0 69 0.9
  • Example 2 40 18.4 ⁇ 5 0.3 150 2 45 70 1.0
  • Example 3 40 19.9 ⁇ 5 0.3 150 0.1 0 67 1.1
  • Example 4 40 19.6 ⁇ 5 0.3 150 0.5 0 69 0.9
  • Example 5 40 16.0 ⁇ 5 0.3 150 5 0 69 0.9
  • Example 6 40 15.2 ⁇ 5 0.3 150 6 0 67 0.9
  • Example 7 40 12.0 ⁇ 5 0.3 150 10 0 67 0.8
  • Example 8 40 11.2 ⁇ 5 0.3 150 11 0 64 0.7
  • Example 8 has small temperature efficiency in comparison with Comparative Example 3, it may be said that the temperature efficiency was improved because the length of the honeycomb structure 1 is small. However, it may be said that the effect of improving the temperature efficiency by the gap 17 is reduced by setting the gap 17 to 11 mm (Example 8). Therefore, it was preferable to set the gap 17 to 0.1 to 10 mm.
  • Example 2 where the cell directions were out of alignment the temperature efficiency was improved more than Example 1, where the cell directions were aligned.
  • the entire length of Examples 1 to 8 was the same as that of Comparative Examples 1 to 3, the pressure drop of Examples 1 to 8 was reduced in comparison with Comparative Examples 1 to 3.
  • Figs. 15A to 15D are schematic views showing Comparative Example 4, Example 9, Comparative Example 5, and Example 10, respectively.
  • the heat exchanger element 10 was constituted of one honeycomb structure 1.
  • the heat exchanger element 10 was constituted of three honeycomb structure 1 having different cell densities. The upstream (inlet side) is on the left side of the drawings, and the downstream (outlet side) is on the right side.
  • [Table 2] Honeycomb structure Cell Gap between honeycomb structures (mm) Temperature efficiency (%) Pressure drop (kPa) Diameter (mm) Length (mm) Partition wall thickness (mm) Cell density (cpsi) Comp. Ex.
  • Example 9 had an arrangement with a gap 17 between adjacent honeycomb structures 1 and a small cell density on the upstream side in comparison with Comparative Example 4, the temperature efficiency was improved, and the pressure drop was reduced.
  • Example 10 had an arrangement with a gap 17 between adjacent honeycomb structures 1 and a small cell density on the upstream side in comparison with Comparative Example 5, the temperature efficiency was improved, and the pressure drop was reduced in spite of the small contact area of the first fluid.
  • the heat exchanger element of the present invention is not particularly limited as long as the heat exchanger element is used for exchanging heat between a heating body (high temperature side) and a body to be heated (low temperature side) even in an automobile field and an industrial field.
  • it is suitable in the case where at least one of the heating body and a body to be heated is liquid.
  • it is used for exhaust heat recovery from exhaust gas in an automobile field, it can be used to improve fuel consumption of an automobile.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
EP12797403.8A 2011-06-10 2012-06-08 Elément d'échange de chaleur, méthode de fabrication de celui-ci et échangeur de chaleur Active EP2719987B1 (fr)

Applications Claiming Priority (3)

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JP2011129677 2011-06-10
JP2012025750 2012-02-09
PCT/JP2012/064814 WO2012169622A1 (fr) 2011-06-10 2012-06-08 Elément d'échange de chaleur, méthode de fabrication de celui-ci et échangeur de chaleur

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Also Published As

Publication number Publication date
EP2719987B1 (fr) 2018-05-09
JP6006204B2 (ja) 2016-10-12
JPWO2012169622A1 (ja) 2015-02-23
CN103582798A (zh) 2014-02-12
US10527369B2 (en) 2020-01-07
WO2012169622A1 (fr) 2012-12-13
CN103582798B (zh) 2016-03-09
EP2719987A4 (fr) 2014-12-03
US20140090821A1 (en) 2014-04-03

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