EP2681806A1 - Tandem multi fork einpresspin - Google Patents
Tandem multi fork einpresspinInfo
- Publication number
- EP2681806A1 EP2681806A1 EP12701737.4A EP12701737A EP2681806A1 EP 2681806 A1 EP2681806 A1 EP 2681806A1 EP 12701737 A EP12701737 A EP 12701737A EP 2681806 A1 EP2681806 A1 EP 2681806A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- male
- contact hole
- plug
- male members
- elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
- H01R13/17—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member on the pin
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
- H01R12/585—Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/7088—Arrangements for power supply
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/205—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve with a panel or printed circuit board
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/75—Coupling devices for rigid printing circuits or like structures connecting to cables except for flat or ribbon cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/4913—Assembling to base an electrical component, e.g., capacitor, etc.
Definitions
- the present invention relates to a connector device for
- the present invention relates to a connection arrangement with the
- the present invention relates to a method for electrically connecting a conductor to a printed circuit board. Furthermore, the present invention relates to a vehicle and a use.
- the invention is based on the object, suitable for very high currents connector of a circuit board with a
- Plug device for electrically connecting a conductor with a (in particular socket-free) printed circuit board by means of direct insertion of the connector device in a first contact hole and in a second contact hole of the printed circuit board created.
- the connector device has a mounting portion for attaching the conductor to the
- a connector device a transmission portion for transmitting a current from the conductor to the circuit board, (at least) four first male members insertable together into the first contact hole, and (at least) four second male members collectively insertable into the second contact hole.
- Each of the male elements extends from a common body of the
- the main body is with the male elements of a (one-piece or multi-piece or single-material or
- multi-material plastically bendable electrically conductive (for example, flat or planar) plate is formed, which is bent so that two of the first male two other of the first male elements for insertion into the first contact hole at least partially congruent (that is only partially overlapping or completely congruent, especially touching each other) and that two of the second male elements at least partially surrounds two others of the second male elements for insertion into the second contact hole
- a semi-finished connector from a bendable plate (wherein the plate may be one-piece or multi-material) for producing a connector device having the features described above
- a connector assembly comprising a connector device having the above-described features and a circuit board having the first contact hole and the second contact hole, wherein the
- Plug device by means of a plug connection, in particular exclusively by means of a plug connection, is connected to the circuit board.
- a method of electrically connecting a conductor to a circuit board by directly inserting a connector device into a first contact hole and into a second contact hole of the circuit board.
- a connector device is bent so that two out of four first
- Plug-in elements of the plug device two other of the first plug-in elements for insertion into the first contact hole are at least partially congruent opposite and that two out of four second plug-in elements of the connector device opposite to two other of the second plug-in elements for insertion into the second contact hole at least partially congruent. Further, attaching the conductor to a mounting portion of the connector device, and a common insertion of the four first male elements of the
- a current from the conductor transfer the circuit board over a transmission range of the connector device.
- a vehicle which is provided with a connector device or a connection arrangement with those described above
- an electrical current can be coupled from an electrical conductor arranged on a fastening area via a curved plate to two, in particular resilient male element pairs in a first contact hole and simultaneously via another pair of male element pairs into another second contact hole in a printed circuit board.
- Plug device are also manufactured with a small size.
- Connection arrangement for the procedure, for the vehicle and for use.
- the extension direction corresponds to the plugging direction of the plug device when inserted into a printed circuit board.
- the bending lines may be (in particular virtual or imaginary) rectilinear axes on the plate, which as bending axes to at least partially
- Insert elements by bending the plate serve.
- the bending lines can also be, for example, perforated or locally thinned; in particular, a bending line can provide a desired bending point, on which the semi-finished product can preferably be plastically deformed in particular.
- the plate can along two
- Be bent bending lines that are parallel to each other and each with respect to a focus (in particular a
- Mass center of gravity of the mounting portion are laterally offset, wherein the center of gravity is arranged geometrically between the two bending lines.
- these two bending lines can be symmetrical to each other with respect to the center of gravity of the
- Mounting area or a center of gravity of the plate lie.
- the two bending lines are chosen such that the bending of a
- Piece of the plate around this bending line leads to the at least partial congruence associated Einsteckelementcrue. With four Einsteckelementcruen it comes to forming two associated bending lines.
- a third bendline may result from crimping a fastener area by bending corresponding components of the panel about this bending direction.
- a first end region of the plate can be bent in a U-shaped manner, with which the two of the first insertion elements lie opposite the two other first insertion elements.
- a second end portion of the plate can be bent in a U-shape, whereby the two of the second plug-in elements the two other second
- a U-shaped bend substantially corresponds to a 180 ° deflection of a plate area, thus dividing a formerly flat area of the plate into two areas parallel to and spaced from each other and connected together by a U-shaped bend portion.
- the two bent end portions form flat end portions that are directed towards each other or show clearly, but are arranged at a predeterminable distance from each other.
- a substantially annular structure is then defined by the base body, which can be accommodated in a receiving opening of an associated housing, for example made of plastic, to save space.
- the plate as part of the plate by forming at least two recess lines (in particular punched lines) in the plate at least one clamping strip for clamping the
- Plug device formed in a housing (in particular separated).
- Such clamping strips are used for receiving and securing the substantially annular structure of the curved base body in a housing, for example made of plastic.
- a plastically bendable clamping strip is defined which then inserts by a clamping or spring force Fixing the connector device in a housing allows.
- bent end portions of the plate may be formed in each case a clamping strip, so that the two clamping strips protrude with respect to the plate in the same direction.
- the clamping strips can represent mutually parallel plane sections.
- the two clamping strips are clearly in a common plane and thus secure a fixation of
- Plug device in a housing in two places.
- the two clamping strips are arranged on the same side of the substantially annular curved base body, the
- the rear side that is, the clamping strip opposite, long side of the annular curved body remain free for that, starting from which the attachment area can extend continuously electrically conductive upwards.
- the plate may be bent such that the two of the first male elements are in contact with the other two of the first male elements, in particular in pairs, and that the two of the second male elements are in contact with the other two of the second male elements.
- connection are performed particularly low impedance and at the same time the mechanical fastening action of the male elements in the respective contact hole can be further improved.
- the plug device may have an integer multiple of two plug-in elements, in particular an integer multiple of four plug-in elements, furthermore in particular exactly eight plug-in elements.
- Plug-in elements can form a resilient contact element.
- the provision of the male multiples of four ensures that each two pairs of male members for forming a pair of contact springs can be associated with each other and inserted into a common contact hole.
- the provision of exactly eight male elements in the connector device has proven to be sufficiently high current capable and vibration robust, at the same time the connector device can then be made very compact.
- the plastically bendable electrically conductive plate may be formed in one piece and / or einstoffig. Alternatively, the plastically bendable electrically conductive plate of several sub-plates
- the attachment region may be configured as a crimpable crimping portion.
- the male elements can be configured as crimp contacts.
- crimp connection is a stable, flexible and With reasonable effort feasible connection with a wire or cable allows.
- the crimp contacts may include a crimped crimping section (for attaching a wire or cable) and an elastically pluggable section (for direct plugging onto a printed circuit board).
- the crimpable crimping portion and the male members may be formed of different materials.
- the crimped crimping portion and the elastically pluggable portion (male member) may be formed of different materials.
- the crimped crimping section may be formed with a thinner material thickness than the sum of the thicknesses of the two at least partially congruent
- the plate in the region of the crimping section, can then have the same (alternatively a different) thickness as in the region of the insertion elements.
- the plug-in zone is thicker for reasons of mechanical stability and power transmission in the plated through-hole of the printed circuit board.
- the plate in the crimpable crimping section may have a thickness in a range between about 0.1 mm and about 0.7 mm, in particular a thickness in a range between about 0.3 mm and about 0.5 mm.
- Insertion elements together have a thickness in a range between about 0.5 mm and about 1.1 mm, in particular a
- Thickness in a range between about 0.7 mm and about 0.9 mm. These dimensions allow a sufficiently lightweight
- the total thickness can be between 0.7 mm and 0.9 mm. This means that this applies to the contacts folded over one another to form a double contact unit, ie ultimately the sum of two plate thicknesses.
- each of the male members may have a male portion, wherein the male portion is the portion of the male members that is within the respective contact hole when the male members are inserted in the respective contact hole.
- the male members may be elastically deformable with respect to the main body independently of each other and be arranged such that, when the male members are inserted in the respective contact hole, a plug connection of the connector device to the printed circuit board is available.
- Each of the male members may have a free end.
- the end portion which has each of the male elements, for example, can go beyond the insertion portion of the male, so that in an inserted state of the
- Plug device in the contact hole on the opposite side of the base body with respect to the circuit board of the end portion protrudes with the free end of the male from the respective contact hole.
- the end portion or the free end of the male member in the insertion direction may protrude from the respective contact hole when the connector device is inserted in the contact hole.
- each male between the male and the main body may have an intermediate portion.
- the base body not directly on a surface of the
- Insertion portion of the male members which is completed for example by the end portion of the male member.
- the male members which is completed for example by the end portion of the male member.
- Insertion section at least partially on the transmission area. This means that the power transmission between the conductor via the connector device to the circuit board via a contact of the
- Inserting portions with the inner surfaces of the (plated-through) contact holes is provided.
- Insertion element may, for example, with a conductive layer be coated.
- the male members or the entire connector device may consist of an electrically conductive material. Areas that should not transmit power can be coated with an insulating layer. Since the male portion is already in contact with the inner surface of the contact hole due to the generation of the connector or the press connection, can without further structural design of the same time
- each male member at least one convex surface.
- the convexly extending surface is formed in particular on the side of the male elements, which in the inserted state of the male elements in the direction of
- the force pressing force, spring force
- the force can be concentrated to a smaller area, namely, the area which is in contact with the inner surface of the contact hole by the convex curvature.
- Concentration of the contact area increases the surface pressure, so that a more stable press connection can be provided.
- at least two of the four male elements per contact hole are at least partially mutually opposed. By the concerns of two male elements, these can mutually support and stabilize, so that a higher mechanical load capacity can be provided.
- At least two male members are spaced by a gap.
- Plug-in elements which are separated by a gap, can deform elastically in the direction of the gap.
- the insertion elements can deform elastically during insertion into the respective contact hole in the direction of the gap, so that the plug device can be inserted into the contact hole by means of the insertion elements.
- the male elements form, so to speak, interspace-free thighs.
- Their outer sides facing away from each other can optionally be designed, for example, convexly curved. By such a curvature may undesirable spreading of the legs at
- the stop area is set up in such a way that insertion of the male elements into the respective contact hole can be limited by the stop area.
- Stop area prevents, for example, further insertion of the connector device in the insertion direction.
- the stop area for example, by a survey or a bulge on
- Base body are made so that the base body with the stopper area, for example, has a larger diameter than the contact hole.
- Stop area can not be passed through the contact hole, so that automatically a stop is available.
- the stop region can also be formed on at least one male element, in particular in the intermediate region or intermediate section of the male element. So it is not necessary that the body rests against a surface of the circuit board, but only the
- Stop area of one of the male elements can intuitively facilitate a user who
- the stop area thus serves to limit the insertion of the plug device in the circuit board.
- Spacer may define a minimum distance between the printed circuit board and the connector device, thus preventing, for example, the formation of unwanted electrical contacts or the skipping of an electrical signal across a thin gap.
- the elastic deformability of the male members can be achieved by having at least two of the three male members have a gap between each other, which can be elastically deformed in the direction of the gap, these male members.
- the male members are then pressed against an inner surface of the respective contact hole, so that a press connection can be provided.
- the distance between at least two male elements along their directions of extension is inconstant.
- each male member has a rounded surface. As a result, a wedging of each male element upon insertion into the contact hole is prevented, since a rounded surface, for example
- At least one male element has an expansion at one end section.
- the end portion in this case has the free end of the male member and protrudes from the contact hole in the insertion direction, when the
- Inserting element is inserted in the contact hole.
- the widening is formed at the end portion such that the widening wedges or jams with a surface of the printed circuit board when the
- Inserting element is inserted in the respective contact hole.
- Expansion can be designed as a survey and a
- Form undercut which extends substantially perpendicular to the insertion direction.
- the widening may extend parallel to a surface plane of the printed circuit board and thus be substantially perpendicular to the inner surface of the contact hole.
- the male members may be compressed during insertion into the contact hole, for example, so that the cross-section of all the male members including the expansion have a smaller diameter than the respective contact hole.
- Press connection between the male and the contact hole can form.
- an inserted state of the connector device in the respective contact hole is usually on a
- Plug device prevents against insertion direction.
- plug device may be formed from a single stamped and bent electrically conductive plate.
- the connector device can be formed with very little production effort, since no other components are required in addition to a metal plate or the like.
- Semi-finished product or the finished connector device can be made in one piece from a piece of sheet metal by punching and bending. Such an integral embodiment of the plug element of a piece of sheet metal leads to very low costs.
- a plug-in element can also be formed from a plurality of components, for example in order to integrate further functions.
- At least one of the first and / or at least one of the second male members may each comprise a locking mechanism, in particular a barb locking mechanism, which is arranged
- the locking mechanism may be arranged, upon compression of the male members and upon withdrawal of the connector device from the contact holes the
- Such a locking mechanism may have a reversible characteristic, i. can essentially be unlocked or locked as often as desired. This can be done by a locking and unlocking, which disregards a plastic deformation of the male and instead the
- a first of the first and a first of the second male members may consist of the male portion located within the respective contact hole when the respective male members are inserted in the respective contact hole.
- Insertion members may include the insertion portion located within the respective contact hole when the
- Insertion elements are inserted in the respective contact hole, and having an arc portion which extends from the insertion portion through the respective contact hole back to the insertion portion of the first of the respective male members and is separated therefrom by a gap.
- the size of the gap can be during the
- Insertion element can form a cooperating pair. Due to the bow portion can catching the plug device at Plugging into a circuit board can be avoided. Furthermore, the combination of the two male members ensures both reversible locking and stable anchoring of the male connector in a contact hole of a printed circuit board.
- Arc section when inserted into the circuit board resiliently be performed through the contact hole and after passing through the
- Arc section is passed through the contact hole, it is compressed by a lateral boundary of the contact hole to the inside. After coming out of the circuit board this falls
- the first male member may be configured as a convex arc.
- a corresponding concave portion of the arcuate portion is arranged with respect to the convex first insertion portion so as to prevent mutual entanglement and allow mutual slippage.
- convex and concave refer to outwardly acting surface areas of the connector device, in particular surface areas of the connector device, the insertion of the
- Plug device in a contact hole of a circuit board a
- the arcuate portion may comprise two opposing elongated portions which are interconnected by a curved arc which faces the male portions of the first and second of the male members.
- the two elongated areas and the connecting them arc form a substantially U-shape.
- the arcuate shape prevents hooking of the connector device during insertion into the respective contact hole.
- further of the male elements may be formed in the connector device, so that they are configured in part as the first male element and the other part as the second male element. Therefore, the above apply
- Embodiments of the first and the second male member in the same way for these male members.
- a contact element with a fork press (Forkpress) and a self-locking function is provided.
- a corresponding connector device can be used in many technical fields, for example in the automotive sector, in the industrial sector, in the computer sector, and as
- Connectors, relays, capacitors, resistors, varistors, etc. are plugged directly into a circuit board and at each
- the printed circuit board may be provided with a first electrically conductive contacting layer in the first contact hole and with a second electrically conductive contacting layer in the second contact hole.
- These contacting layers can be made of, for example, metallic structured layers
- Plastic for example, FR4, glass fiber mats impregnated with epoxy resin
- PCB contact holes
- the first electrically conductive contacting layer and the second electrically conductive contacting layer may be electrically coupled to each other. Then, a common electrical supply or payload signal may be transmitted from the conductor to both (or even more than two) via holes.
- the connector device can contact the printed circuit board in the contact hole without solder by means of the electrically conductive contacting layer.
- a plug assembly is provided from a plug device having the features described above and from a molding tool in which the mold tool is locked, which locked to the circuit board
- the male connection eg the press connection
- Insertability or removability of the plug element "by hand” can be understood in the context of this description, in particular, that the insertion and removal forces even when providing several
- Insertion elements are sufficiently small that they are powered by the muscular strength of an average adult human user
- the connector device can be applied.
- the connector device can be manually inserted directly into the corresponding one by a human user
- the vehicle is, for example, a motor vehicle, a passenger vehicle
- Truck a bus, an agricultural vehicle, a baler, a combine harvester, a self-propelled sprayer, one
- Figure 1 shows a connector device according to an exemplary
- FIG. 2 shows a side view of the plug device according to FIG. 1.
- FIG. 3 shows a plan view of the plug device according to FIG. 1.
- FIG. 4 shows a three-dimensional view of the plug device according to FIG. 1.
- FIG. 5 shows a semi-finished connector according to an embodiment of the invention, which can be used by bending around bending lines shown in Figure 5 for forming a connector device according to Figure 1.
- Figure 6 shows a semi-finished connector according to another exemplary embodiment of the invention, which can be used by bending around bending lines shown in Figure 6 for forming a connector device according to another exemplary embodiment of the invention.
- Figure 7 shows a connector device according to an exemplary
- Embodiment of the invention which is based on the semi-finished connector shown in Figure 6, is inserted into a printed circuit board and forms a connection arrangement with this.
- FIG. 8 shows a detailed view of a plug device according to FIG. 7.
- FIG 9 shows a plug blank according to another exemplary embodiment of the invention.
- FIG. 10 shows a further semi-finished connector for producing another connector device according to an exemplary embodiment of the invention.
- Figure 11 shows a connector device according to another exemplary embodiment of the invention, which can be introduced according to Figure 1 in a circuit board and with this one
- FIG. 12 shows a side view of the plug device according to FIG. 11.
- FIG. 13 shows a plan view of the plug device according to FIG. 11.
- FIG. 14 shows a three-dimensional view of the plug device according to FIG. 11.
- FIG. 15 shows a semi-finished connector according to an embodiment of the invention, which can be used by bending around bending lines shown in FIG. 15 to form a connector device according to FIG.
- Contact holes of a printed circuit board for increasing the current carrying capacity coupled By doubling (or generally multiplying) the contacting zone to two (or more) pins, higher currents can be transferred (in particular 40A to 45A and more), yet the contact element is a low cost one-piece punched contact.
- This can connect, for example, a 0.4 mm thick Krimpzone with a 0.8 mm thick contact zone and within a via have a large contact surface with the PCB shell. It can be crimped cable with a cross-section of 4 mm 2 to 6mm. 2
- the tandem Multifork contact can be made lockable if necessary. Depending on the constructive design can in the
- Locking be selected between a firmly locking (only a tool releasable) connection and a manually releasable
- Plug connection. 1 shows a plug device 100 according to an exemplary embodiment of the invention for electrically connecting an electrical conductor 302 (see FIG. 3) to a printed circuit board 150 by means of direct insertion of the plug device 100 into a first
- the connector device 100 has a mounting portion 101 for attaching the conductor 302 to the connector device 100. Further, the connector device 100 has a transmission portion 103 for transmitting an electric current from the conductor 300 to the
- Circuit board 150 or vice versa, on.
- Plug-in elements 102a to 102h extends from a common main body 105 of the plug device 100 and runs separately from the other plug-in elements 102a to 102h up to a free end.
- the main body 105 and the plug-in elements 102a to 102h are formed from a plastically bendable, electrically conductive metal plate. This metal plate is bent such that the male members 102a and 102b completely fit the male members 102c and 102d for insertion into the first contact hole 152
- FIG. 5 shows a first bending line 502, a second bending line 504 and a third bending line 506, around which the semi-finished connector 500 formed as a stamped sheet-metal plate is bent in order to bend the
- FIG. 5 shows that the bending lines 502, 504, which are bent to form a first tandem contact 102a to 102d and a second tandem contact 102e to 102h, are parallel to an extension direction of the male elements 102a to 102h (according to FIG Direction) starting from the
- Body 105 are aligned.
- the two bending lines 502 and 504 are parallel to each other and face each other
- FIG. 5 further shows that the arrangement has a high degree of symmetry, which advantageously also leads to a high degree of symmetry with respect to the current flow along the plug device 100.
- FIG. 4 shows best that a region of the end region of the plate arranged according to FIG. 5 to the left of the bending line 502 is bent inwards in a U-shaped manner, with which the insertion elements 102a, 102b
- Plug-in elements 102c, 102d are opposite.
- a region of the plate according to FIG. 5 arranged on the right side of the second bending line 504 is likewise bent inwards in a U-shape, with which the insertion elements 102e, 102f lie opposite the insertion elements 102g, 102h.
- the U-shaped bending areas are indicated in FIG. 4 by reference numbers 402 and 404, respectively.
- FIG. 4 and FIG. 2 best show a tapering region 120 along which a transition between the base body 105 and the insertion elements 102a to 102h takes place by means of bending or pressing such that the associated insertion elements 102a, 102c or 102b and 102d or 102e and 102g and 102f and 102h are pressed touching each other.
- Figure 1 and Figure 4 further show that the two bent
- End portions of the main body 105 at a distance d from each other away from each other in alignment. Their end faces are designated by reference numerals 122, 124.
- clamping strips 128 are formed on the plate.
- a clamping strip 128 is formed in each case, so that the two clamping strips 128 protrude in the same direction relative to the plate. According to Figure 1, the clamping strips 128 are folded out of the plane of the paper to the front.
- Insertion elements 102a to 102h has a male portion, which is the portion which is located within the respective contact hole 152, 154.
- the male members 102a to 102h are elastically deformable with respect to the main body 105 independently of each other and arranged so that when the male members 102a to 102h are inserted into the contact holes 152 and 154, a connector of the male connector 100 to the PCB 150 is made.
- the male portions of the male members 102a to 102h have a convex surface.
- Mutually symmetrically opposite insertion elements (for example insertion element 102a and insertion element 102b) are separated from one another by a gap 130 and have free ends 132.
- FIG. 4 also shows that the thickness b of the plate in the crimping region is smaller than the sum of the individual thicknesses (FIG. Total thickness B) of the male members 102g, 102h (or of two other contacting ones
- the semi-finished connector 600 are two different types of
- FIG. 7 shows the result after the semi-finished connector 600 folded or bent along the bending lines 502, 504 and 506 (corresponding to the description of FIGS. 1 to 5) has become a
- Plug device 700 according to an exemplary
- Plug device 700 is contacted ohmic.
- the connector device 700 is configured to electrically connect a conductor engageable by crimped tabs 601 (correspondingly as shown in FIG. 3) to the printed circuit board 150 shown in cross-section.
- the connector device 700 has four pairs of male members 602, 604 (see FIG. 6). The total of eight male members 602, 604 are after a
- Plug 604 no longer compressed and relax by moving to the outside. This leads to one
- one of the male members 604 itself has an underlying locking mechanism. This is based on that when passing a part of the connector device 700 through the contact holes 152, 154 for attaching the connector device 700 to the circuit board 150, the connector device 700 is locked to the circuit board 150 by means of resilient barbs.
- Locking mechanism is by repeated compression of the male members 604 and subsequent withdrawal of the
- Plug device 700 from the contact holes 152, 154 of the circuit board 602 unlocked.
- a reversible and therefore any number of times usable locking logic is created.
- a first of the male members 602 consists of a convex
- Insertion portion 606 which is within the respective contact hole 152, 154 and in direct contact with the electrically conductive
- Contacting 156 is located when the male members 602, 604 are inserted into the respective contact hole 152, 154. A second of the
- Plug-in elements 604 has a plug-in section 606 extending from the main body 105 as well as the plug-in section 606 of the first plug-in element 602.
- the plug-in section 606 of the second plug-in element 604 is also located within the respective contact hole 152, 154 when the plug-in elements 602, 604 in FIG the respective Contact hole 152, 154 are introduced.
- the second male member 604 further includes an arc portion 608 extending from the
- Insertion section 606 from a short distance through the respective
- Contact hole 152, 154 extends back to the insertion portion 606 of the respective male member 602 and is separated therefrom by a narrow gap of variable size.
- Printed circuit board 150 first and increases after emergence of the arc portion 608 from the circuit board 150 again. This causes the reversible locking.
- the locking mechanism is formed by a barb, which is formed at a position of the substantially pear-shaped structure of the male members 602, 604, at which point the contiguous structure of the
- Insertion elements 602, 604 by means of a gap 800 is interrupted.
- the position of the connector device 700 relative to the circuit board 150 may be defined, for example, via a stopper area 720.
- the stopper portion 720 may be, for example, a protrusion which extends from a respective one of the male members 602, 604 in parallel with a surface of the printed circuit board 150. This increases the diameter of the area of the plug device 700 at which the stop area 720 is defined, so that this area with the stop area 720 no longer extends through the respective contact hole 152, 154 passes through and thus a further movement can be prevented.
- Figure 8 shows an enlarged view of a part of
- a freely movable and rounded end portion 604d of the arc portion 608 is resiliently compressible upon insertion of the connector device 700 in the circuit board 150 and through the respective contact hole 152, 154 feasible and springs after passing through the respective
- the rounded end portion 604d of the arc portion 608 forms a concave portion adjacent to the convex insertion portion 606 of the first one of the male members 602.
- the arcuate portion 608 further includes two opposing and mutually parallel elongate regions 604a, 604c interconnected by an arc 604b spaced by the elongate regions 604a, 604c
- Plug-in elements 602, 604 opposite.
- Plug-in elements 602, 604 provided. These are in the folded state of the semi-finished connector 600, which is shown in Fig. 7, arranged relative to each other, that the locking mechanism after insertion of the connector device 700 in the circuit board 150 at two opposite areas of the contact hole 152 and at two opposite areas of the Contact hole 154 each forms two barbs, a pulling off the
- Plug device 700 of the circuit board 150 in a symmetrical way prevention A further male element 602 per contact hole 152, 154 structurally corresponds to the described male elements 602 (not shown in FIG. 7, since behind those shown in the foreground
- male members 604 arranged). Another male element 604 per contact hole 152, 154 structurally corresponds to the described
- Male members 604 (only partially shown in FIG. 7, as partially disposed behind the male members 602, 604 shown in the foreground).
- the per contact hole 152, 154 provided male members 604, 604 are axially symmetrical to each other.
- the corresponding axis of symmetry corresponds to the center axis 620 shown in FIG. 7.
- the insertion elements 602, 602 provided per contact hole 152, 154 oppose each other axially symmetrically, the corresponding axis of symmetry being that shown in FIG.
- Center axis 620 corresponds.
- the male members 602, 604 are touching each other and are partially arranged congruently one above the other. As can be seen in FIG. 7, folding of the
- Half plug connector 600 movable legs are obtained, which can move during insertion of the connector device 700 in the contact holes 152, 154 of the circuit board 150 to the outside (see
- the latching hook 604c, 604d of the arcuate portion 608 has resilient properties and snaps to correct placement on the circuit board 150 (see position 2).
- the bore edge of the circuit board 150 can be seen as position 3.
- a connector blank 900 shown in Figure 9 according to another exemplary embodiment of the invention corresponds to that of Figure 6 with the difference that according to Figure 9 eight instead of four Einsteckelementproe 902a to 902h are provided.
- the function of each of the double male members 902a-902h corresponds to a combination of a male member 602 and a male member 604 as discussed above with reference to FIGS. 6-8.
- three bending lines 502, 504 and 506 are also provided in this embodiment, namely two
- Ladder fastening bend line 506 The difference from FIG. 6 is that, according to FIG. 9, bending around the bend line 502 causes the first double insertion element 902a to be connected to the fourth
- Doppeleinsteckelement 902d is partially brought into coincidence, and at the same time the second Doppeleinsteckelement 902b is partially brought into coincidence with the third Doppeleinsteckelement 902c. Similarly, bending around the bendline 504 will result in a partial congruence between the fifth
- a plug device is formed for insertion into four contact holes, wherein in each of the contact holes in turn four
- FIG. 10 shows a semi-finished connector 1000 according to another exemplary embodiment of the invention, which corresponds to the semi-finished connector 500 shown in FIG. 5, with the difference that according to FIG. 10 six double-insertion elements 1002a to 1002f are provided, in contrast to four double insertion elements 102b + 102a, 102c + 102d , 102g + 102h, 102f + 102e according to FIG. 5.
- bending about a single bending line 506 is sufficient, with which also the first one
- FIG. 9 and FIG. 10 show that the provision of a total of eight male elements as in FIG. 5 is only an example, and that FIG
- each multiple of four male elements (sixteen in Figure 9 and twelve in Figure 10) is possible.
- FIGS. 11 to 14 show views of a connector device 1100 according to another exemplary embodiment of the invention
- FIG. 15 shows a corresponding semi-finished product 1500
- Plug device 1100 slightly differently configured male members 1102, 1104 than the connector device 100 and as the
- the male members 1102 are composed of the male portion located inside the respective contact hole 152, 154 when the respective male members 1102, 1104 are inserted in the respective contact hole 152, 154.
- the male members 1104 have the
- An insertion portion which is located within the respective contact hole 152, 154 when the male members 1102, 1104 are inserted into the respective contact hole 152, 154, and have an arc portion extending from the male portion through the respective
- Insertion elements 1102, 1104 also holds spaced when one or both of the male members 1102, 1104 when inserted into the respective contact hole 152, 154 is or will be compressed laterally.
- a free end portion 1504 of the male member 1104 is uncurved. This can act as a barb.
- a flat end face 1506 of the male member 1102 is a flat end face 1508 of the
- Plug-in element 1104 vertically separated by the vertical gap 1502 opposite, in particular substantially parallel opposite.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011005073A DE102011005073A1 (de) | 2011-03-03 | 2011-03-03 | Tandem Multi Fork Einpresspin |
PCT/EP2012/051161 WO2012116860A1 (de) | 2011-03-03 | 2012-01-25 | Tandem multi fork einpresspin |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2681806A1 true EP2681806A1 (de) | 2014-01-08 |
EP2681806B1 EP2681806B1 (de) | 2015-10-21 |
Family
ID=45558061
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12701737.4A Not-in-force EP2681806B1 (de) | 2011-03-03 | 2012-01-25 | Tandem multi fork einpresspin |
Country Status (6)
Country | Link |
---|---|
US (1) | US8992236B2 (de) |
EP (1) | EP2681806B1 (de) |
CN (1) | CN103477502B (de) |
DE (1) | DE102011005073A1 (de) |
HK (1) | HK1192375A1 (de) |
WO (1) | WO2012116860A1 (de) |
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2011
- 2011-03-03 DE DE102011005073A patent/DE102011005073A1/de not_active Withdrawn
-
2012
- 2012-01-25 EP EP12701737.4A patent/EP2681806B1/de not_active Not-in-force
- 2012-01-25 US US14/002,705 patent/US8992236B2/en not_active Expired - Fee Related
- 2012-01-25 WO PCT/EP2012/051161 patent/WO2012116860A1/de active Application Filing
- 2012-01-25 CN CN201280011431.7A patent/CN103477502B/zh not_active Expired - Fee Related
-
2014
- 2014-06-10 HK HK14105415.0A patent/HK1192375A1/zh not_active IP Right Cessation
Non-Patent Citations (1)
Title |
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See references of WO2012116860A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN103477502B (zh) | 2017-02-15 |
US8992236B2 (en) | 2015-03-31 |
EP2681806B1 (de) | 2015-10-21 |
WO2012116860A1 (de) | 2012-09-07 |
US20140045390A1 (en) | 2014-02-13 |
CN103477502A (zh) | 2013-12-25 |
HK1192375A1 (zh) | 2014-08-15 |
DE102011005073A1 (de) | 2012-09-06 |
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