EP2679921B1 - Refrigeration cycle apparatus - Google Patents
Refrigeration cycle apparatus Download PDFInfo
- Publication number
- EP2679921B1 EP2679921B1 EP13160066.0A EP13160066A EP2679921B1 EP 2679921 B1 EP2679921 B1 EP 2679921B1 EP 13160066 A EP13160066 A EP 13160066A EP 2679921 B1 EP2679921 B1 EP 2679921B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- refrigerant
- air
- desiccant
- compressor
- outdoor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005057 refrigeration Methods 0.000 title claims description 30
- 239000003507 refrigerant Substances 0.000 claims description 225
- 239000002274 desiccant Substances 0.000 claims description 165
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 75
- 238000001816 cooling Methods 0.000 claims description 40
- 230000006835 compression Effects 0.000 claims description 26
- 238000007906 compression Methods 0.000 claims description 26
- 239000000126 substance Substances 0.000 claims description 23
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000005192 partition Methods 0.000 claims description 15
- 229920006015 heat resistant resin Polymers 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 4
- 239000007789 gas Substances 0.000 description 36
- 238000002485 combustion reaction Methods 0.000 description 22
- 238000004378 air conditioning Methods 0.000 description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 12
- 239000000741 silica gel Substances 0.000 description 12
- 229910002027 silica gel Inorganic materials 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- 238000004891 communication Methods 0.000 description 7
- 238000001179 sorption measurement Methods 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 6
- RWRIWBAIICGTTQ-UHFFFAOYSA-N difluoromethane Chemical compound FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 description 6
- 238000010792 warming Methods 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002808 molecular sieve Substances 0.000 description 4
- 239000001294 propane Substances 0.000 description 4
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 4
- FXRLMCRCYDHQFW-UHFFFAOYSA-N 2,3,3,3-tetrafluoropropene Chemical compound FC(=C)C(F)(F)F FXRLMCRCYDHQFW-UHFFFAOYSA-N 0.000 description 3
- 238000005219 brazing Methods 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 150000008282 halocarbons Chemical class 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- CDOOAUSHHFGWSA-OWOJBTEDSA-N (e)-1,3,3,3-tetrafluoroprop-1-ene Chemical compound F\C=C\C(F)(F)F CDOOAUSHHFGWSA-OWOJBTEDSA-N 0.000 description 2
- INEMUVRCEAELBK-UHFFFAOYSA-N 1,1,1,2-tetrafluoropropane Chemical compound CC(F)C(F)(F)F INEMUVRCEAELBK-UHFFFAOYSA-N 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical group N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- -1 molecular sieve Chemical compound 0.000 description 1
- 229910001120 nichrome Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/46—Component arrangements in separate outdoor units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
- F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
- F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
- F24F3/1411—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by absorbing or adsorbing water, e.g. using an hygroscopic desiccant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/005—Arrangement or mounting of control or safety devices of safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
- F24F11/32—Responding to malfunctions or emergencies
- F24F11/36—Responding to malfunctions or emergencies to leakage of heat-exchange fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/12—Inflammable refrigerants
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/22—Preventing, detecting or repairing leaks of refrigeration fluids
Definitions
- the present invention relates to a refrigeration cycle apparatus, such as an air-conditioning apparatus, which uses a flammable refrigerant, and more particularly, to an outdoor unit including a compressor that compresses and circulates a refrigerant in a refrigerant circuit.
- an HFC refrigerant such as R410A
- R410A has an ozone depletion potential ODP of zero and does not destroy the ozone layer, but has a high global warming potential GWP. For this reason, it is currently being considered, as part of prevention of global warming, to change the refrigerant from a high-GWP HFC refrigerant, such as R410A, to a low-GWP HFC refrigerant.
- R32 (CH 2 F 2 ; difluoromethane) is a candidate for such a low-GWP HFC refrigerant.
- HFC refrigerants While each of the HFC refrigerants is a kind of HFC refrigerant similar to R32, it is often referred to as HFO including O of olefin in order to distinguish it from an HFC refrigerant, such as R32, having no double bond of carbon in a composition, because unsaturated hydrocarbon having a double bond of carbon is referred to as olefin.
- a low-GWP HFC refrigerant (including an HFO refrigerant) is not as highly flammable as an HC refrigerant such as R290 (C 3 H 8 ; propane), it is slightly flammable unlike non-flammable R410A. For this reason, it is necessary to pay attention to refrigerant leakage.
- a refrigerant having flammability is referred to as a flammable refrigerant.
- flammable refrigerants such as propane
- highly flammable refrigerants such as propane
- a refrigeration cycle apparatus in which at least one of activated carbon, gas adsorbing resin, clay, activated alumina, molecular sieve, bone char, white clay, silica gel, and a mixture of two or more of them is provided as a refrigerant adsorbing substance on an inner wall surface of a machine chamber in an outdoor unit, and a leakage refrigerant is adsorbed by the refrigerant adsorbing substance to suppress diffusion of the leakage refrigerant to the outside (for example, see Patent Literature 1).
- Patent Literature 1 Japanese Unexamined Patent Application Publication No. 2000-105003 (columns 0011 to 0020, Fig. 3 ) discloses a refrigeration cycle apparatus according to the preamble of claim 1.
- This publication further discloses arranging a refrigerant adsorbing substance on the inner wall surface each of the front and rear walls, left and right side walls, a ceiling and the base of the outdoor unit and the outer surfaces of the refrigerant pipes, in order to prevent refrigerant from diffusing to the atmosphere.
- Patent Literature 1 silica gel and molecular sieve are commonly known as desiccants for adsorbing water (water vapor) in the air, and are widely used as desiccants.
- the machine chamber of the outdoor unit is physically separated from the outside, new outside air is introduced into and passed through the machine chamber from a vent hole or the like by utilizing rotation of an air-sending fan in a fan chamber in order to cool electrical components set in the machine chamber during operation of the refrigeration cycle apparatus.
- the refrigerant adsorbing substance formed of silica gel or molecular sieve although provided on the inner wall surface of the machine chamber, is frequently exposed to the flow of outside air, and positively adsorbs water from the outside air (outdoor air).
- the refrigerant adsorbing substance is saturated with adsorbed water.
- the refrigerant adsorbing substance cannot adsorb the refrigerant, and this makes it difficult to improve safety.
- the combustion scale differs according to the kind of refrigerant. Since the low-GWP HFC refrigerant is slightly flammable, the combustion scale thereof is smaller than that of the highly flammable HC refrigerant such as propane.
- a large combustion scale means that the reciprocal of the combustion time is large, for example, that flames quickly propagate, the pressure greatly increases, and large flames are produced.
- the present invention has been made to overcome the above-described problems, and an object of the invention is to provide a refrigeration cycle apparatus that improves safety against unexpected refrigerant leakage when an HFC refrigerant that has a low GWP but is flammable, such as R32 or an HFO refrigerant, is used as a refrigerant.
- a refrigeration cycle apparatus includes a refrigerant circuit, a compressor provided in the refrigerant circuit, having a compression mechanism section in an enclosed container, and configured to compress and discharge a refrigerant so as to circulate the refrigerant in the refrigerant circuit, and an outdoor unit installed outdoors and having a housing divided by a partition plate into a fan chamber including an outdoor air-sending fan and an outdoor heat exchanger and a machine chamber including the compressor.
- the refrigerant is a flammable HFC refrigerant.
- the refrigeration cycle apparatus further includes a desiccant, and is characterized in that the desiccant is attached in thermal contact with a surface of the enclosed container of the compressor whose temperature is increased by a gas refrigerant compressed by the compression mechanism section during operation of the compressor.
- the desiccant adsorbs water from air in the machine chamber during non-operation of the outdoor unit.
- the desiccant adsorbs water from the air in the machine chamber and maintains a low absolute humidity in the machine chamber.
- the combustion scale can be kept down.
- Embodiment 1 of the present invention will be described below with reference to Figs. 1 to 14 .
- an air-conditioning apparatus that performs indoor cooling and heating will be described as a refrigeration cycle apparatus using a refrigeration cycle in which a refrigerant is compressed and circulated by a compressor and heat is removed from a low-temperature heat source and is discharged to a high-temperature heat source.
- Fig. 1 is a configuration view schematically illustrating a configuration of an air-conditioning apparatus 100 serving as a refrigeration cycle apparatus according to Embodiment 1, and also illustrates a refrigerant circuit of a refrigeration cycle.
- the air-conditioning apparatus 100 is of a separate type composed of an indoor unit 1 installed indoors and an outdoor unit 2 installed outdoors.
- a refrigerant circuit is connected between the indoor unit 1 and the outdoor unit 2 by connecting pipes 10a and 10b.
- the connecting pipe 10a is a liquid-side connecting pipe through which a liquid refrigerant flows
- the connecting pipe 10b is a gas-side connecting pipe through which a gas refrigerant flows.
- a compressor 3 that compresses and discharges a refrigerant
- a refrigerant-channel switch valve 4 that changes the flow direction of the refrigerant in the refrigerant circuit between cooling operation and heating operation (hereinafter referred to as a four-way valve 4)
- an outdoor heat exchanger 5 serving as a heat-source side heat exchanger that exchanges heat between outdoor air and the refrigerant
- a decompression device 6 such as an electronically-controlled expansion valve, which can change the opening degree and decompresses the refrigerant from high pressure to low pressure (hereinafter referred to as an expansion valve 6).
- an indoor heat exchanger 7 is provided as a use-side heat exchanger that exchanges heat between indoor air and the refrigerant.
- These components are sequentially connected by metallic refrigerant pipes, including the connecting pipes 10a and 10b, to constitute a refrigerant circuit, that is, a compression heat pump cycle in which the refrigerant is circulated by the compressor 3.
- a refrigerant pipe that connects the compressor 3 and an entrance of the four-way valve 4 on a discharge side of the compressor 3 is referred to as a discharge pipe 12, and a refrigerant pipe that connects the four-way valve 4 and the compressor 3 on a suction side of the compressor 3 is referred to as a suction pipe 11.
- a high-temperature and high-pressure gas refrigerant compressed by the compressor 3 constantly flows through the discharge pipe 12, and a low-temperature and low-pressure refrigerant subjected to evaporation flows through the suction pipe 11.
- the low-temperature and low-pressure refrigerant flowing through the suction pipe 11 is sometimes a gas refrigerant or sometimes a biphase refrigerant in which a small quantity of liquid refrigerant is mixed in a gas refrigerant.
- an outdoor air-sending fan 8 serving as an air-sending device is provided near the outdoor heat exchanger 5. By rotating the outdoor air-sending fan 8, an air flow that passes through the outdoor heat exchanger 5 is produced.
- a propeller fan is used as the outdoor air-sending fan 8.
- the outdoor air-sending fan 8 is located downstream of the outdoor heat exchanger 5 in the air flow produced by the outdoor air-sending fan 8.
- an indoor air-sending fan 9 is provided near the indoor heat exchanger 7 in the indoor unit 1.
- An air flow that passes through the indoor heat exchanger 7 is produced by rotation of the indoor air-sending fan 9.
- various fans, such as a crossflow fan and a turbofan, are used according to the type of the indoor unit 1.
- the indoor air-sending fan 9 is sometimes located downstream or upstream of the indoor heat exchanger 7 in the air flow produced by the indoor air-sending fan 9.
- Fig. 1 solid arrows indicate directions in which the refrigerant flows in cooling operation.
- the four-way valve 4 is switched to a refrigerant circuit shown by solid lines.
- the high-temperature and high-pressure gas refrigerant discharged from the compressor 3 first flows into the outdoor heat exchanger 5 via the four-way valve 4, and the outdoor heat exchanger 5 functions as a condenser.
- the air flow produced by the rotation of the outdoor air-sending fan 8 passes through the outdoor heat exchanger 5, the passing outdoor air and the refrigerant flowing in the outdoor heat exchanger 5 exchange heat, and condensation heat of the refrigerant is given to the outdoor air.
- the refrigerant is condensed into a high-pressure and low-temperature liquid refrigerant by the outdoor heat exchanger 5, and is then subjected to adiabatic expansion by the expansion valve 6 to become a low-temperature and low-pressure biphase refrigerant (a mixture of a liquid refrigerant and a gas refrigerant).
- the refrigerant flows in the indoor heat exchanger 7 in the indoor unit 1, and the indoor heat exchanger 7 functions as an evaporator.
- the air flow produced by rotation of the indoor air-sending fan 9 passes through the indoor heat exchanger 7, the passing indoor air and the refrigerant flowing in the indoor heat exchanger 7 exchange heat, the refrigerant is evaporated by removing evaporation heat from the indoor air, and the passing indoor air is cooled.
- the refrigerant is evaporated in the indoor heat exchanger 7, sucked in the compressor 3 as a low-temperature and low-pressure gas refrigerant or a biphase refrigerant in which a small quantity of liquid refrigerant is mixed in a gas refrigerant, and is compressed into a high-temperature and high-pressure refrigerant again by the compressor 3. In cooling operation, this cycle is repeated.
- dotted arrows indicate directions in which the refrigerant flows during heating operation.
- the refrigerant flows in a direction opposite the direction in cooling operation, and first flows into the indoor heat exchanger 7.
- the indoor heat exchanger 7 and the outdoor heat exchanger 5 are operated as a condenser and an evaporator, respectively, and indoor air passing through the indoor heat exchanger 7 is heated by heat of condensation to perform heating operation.
- R32 (CH 2 F 2 ; difluoromethane) is used as the refrigerant flowing in the refrigerant circuit.
- R32 is an HFC refrigerant that has a global warming potential GWP lower than that of an HFC refrigerant R410A widely used in current air-conditioning apparatuses and that has a comparatively small influence on global warming.
- the refrigerant may be a low-GWP HFC mixed refrigerant in which R32 having no double bond of carbon in a composition and one or a plurality of the above-described HFO refrigerants are mixed.
- Fig. 2 is an external perspective view of the outdoor unit 2 in the air-conditioning apparatus 100
- Fig. 3 is a perspective view illustrating an internal structure of the outdoor unit 2 from which a part of a housing is removed.
- the housing that forms an outline of the outdoor unit 2 is formed by a combination of a plurality of platelike metallic parts.
- a partition plate 20 for separating the interior of the outdoor unit 2 (housing interior) into right and left parts is set upright on a bottom plate 17 (see Fig. 3 ) that forms a bottom portion of the housing.
- the partition plate 20 defines a fan chamber F including outdoor air-sending fans 8 and the outdoor heat exchanger 5 and a machine chamber M including the compressor 3, a group of refrigerant pipes 23, and an electrical component unit 24.
- the group of refrigerant pipes 23 is the general name of a refrigerant pipe that connects the gas-side connecting pipe 10b and the four-way valve 4, the suction pipe 11, the discharge pipe 12, the four-way valve 4, a refrigerant pipe that connects the four-way valve 4 and the outdoor heat exchanger 5, a refrigerant pipe that connects the outdoor heat exchanger 5 and the expansion valve 6, the expansion valve 6, and a refrigerant pipe that connects the expansion valve 6 and the liquid-side connecting pipe 10a in Fig. 1 .
- the housing that forms the outline of the outdoor unit 2 includes a fan-chamber front panel 14 that covers a front side of the fan chamber F, an L-shaped machine-chamber front panel 15 that covers a front side of the machine chamber M and a front portion of a side opposite the partition plate 20, an L-shaped machine-chamber side panel 16 that covers a rear portion of the side and a rear side of the machine chamber M, and a top panel 13 that extends on the fan chamber F and the machine chamber M to cover an upper side of the outdoor unit 2.
- These panels are all formed by sheet-metal parts.
- the panels that constitute the housing may be more finely divided, or some of them may be molded integrally.
- Fig. 3 illustrates a state in which the top panel 13, the fan-chamber front panel 14, and the machine-chamber front panel 15 are removed from the housing. In Fig. 3 , electric wires are not illustrated.
- the fan-chamber front panel 14 has substantially circular air outlets 21 opposed to the outdoor air-sending fans 8. To prevent something from touching the outdoor air-sending fans 8 through the air outlets 21, the air outlets 21 are provided with fun guards 22 that ensure a ventilation area.
- an air inlet 19 is formed as a louver in a lower side portion of the machine-chamber side panel 16.
- the air inlet 19 serves as an inlet for an air flow for cooling the electrical component unit 24 during operation.
- the air inlet 19 may be provided in a rear surface of the machine-chamber side panel 16 or a side surface of the machine-chamber front panel 15, and may be provided at a plurality of positions.
- the air inlet 19 communicates between the outdoors and the interior of the machine chamber M.
- the outdoor heat exchanger 5 is substantially L-shaped in transverse cross section, and is fixed on the bottom plate 17 such that a long side portion thereof is located in a rear face portion of the fan chamber F. A short side portion of the outdoor heat exchanger 5 is located in a side face portion of the fan chamber F opposite the partition plate 20.
- the outdoor air-sending fans 8 are located in front of the long side portion of the outdoor heat exchanger 5 in the fan chamber F.
- the outdoor heat exchanger 5 is located on an upstream side of an air flow produced by the rotation of the outdoor air-sending fans 8, and the outdoor air-sending fans 8 are located on a downstream side of the air flow.
- fan motors 8a are connected to the outdoor air-sending fans 8 via rotation shafts to rotate the outdoor air-sending fans 8.
- the fan motors 8a are fixed to a fan-motor support plate 25 that is fixed to the bottom plate 17 and stands upright.
- the fan-motor support plate 25 is located between the outdoor air-sending fans 8 and the long side portion of the outdoor heat exchanger 5 in the front-rear direction.
- the compressor 3 which is heavier than the other devices, is provided on the bottom plate 17 with vibration isolation rubber being disposed therebetween in a lower part of the machine chamber M.
- the compressor 3 includes a compression mechanism section in which a compression element rotates to compress the refrigerant, and a motor section that rotates the compression element in the compression mechanism section.
- the compressor 3 is of a high-pressure shell type, in which a suction refrigerant from the suction pipe 11 directly flows into the compression element in the compression mechanism section, and a gas refrigerant compressed by the compression mechanism section is temporarily discharged from the compression mechanism section into the enclosed container and is then discharged to the discharge pipe 12 communicating with the enclosed container.
- a high-temperature and high-pressure refrigerant atmosphere compressed by the compression mechanism section is provided in the internal space of the enclosed container.
- a scroll type is adopted as the type of the compression element, in which one of combined scroll laps is fixed and the other is scrolled to compress the refrigerant by reducing the capacity of the compression chamber defined by the combined scroll laps.
- the type of the compression element is not limited to the scroll type, and may be other types, for example, a rotary type in which a circular piston eccentrically rotates in an inner space of a cylindrical cylinder to compress the refrigerant by reducing the capacity of a compression chamber defined between an inner peripheral surface of the cylinder and an outer peripheral surface of the piston.
- an electrical component unit 24 containing an electric component board 26 is provided.
- electric and electronic components for constituting a control device, which controls the operation of the air-conditioning apparatus 100 in operative cooperation with a control device in the indoor unit 1, are mounted.
- Fig. 4 is a perspective view of the electrical component unit 24 and its surroundings provided in the upper part of the machine chamber M.
- a right side wall of a housing of the electrical component unit 24 has a vent hole 27 formed by a plurality of small holes.
- a left side wall of the housing close to the partition plate 20 has a similar vent hole 28.
- the vent hole 28 in the left side wall is opposed to a communication hole 29 provided in an upper part of the partition plate 20 to communicate between the machine chamber M and the fan chamber F.
- the communication hole 29 of the partition plate 20 is formed by one substantially rectangular through hole having a size such that the entire vent hole 28 of the left side wall of the housing of the electrical component unit 24 is fitted in the through hole.
- the left side wall of the housing of the electrical component unit 24 is in contact with the partition plate 20.
- the group of refrigerant pipes 23 is routed in an internal space of the machine chamber M except for the compressor 3 located in the lower part and the electrical component unit 24 located in the upper part.
- the control device When an operation start command is transmitted from the user to the air-conditioning apparatus 100, the control device operates the four-way valve 4 to switch the flow passage of the refrigerant circuit according to an instructed operation mode (cooling operation or heating operation). Then, each of the fan motors 8a is energized to rotate the outdoor air-sending fan 8, and the compressor 3 is started to circulate a refrigerant in the refrigerant circuit.
- the control device starts the compressor 3 at a predetermined low start rotation speed, and gradually increases the rotation speed of the compressor 3 toward a target rotation speed determined according to the air conditioning load. After the rotation speed reaches the target rotation speed, when the difference between the preset temperature and the room temperature decreases, the rotation speed of the compressor 3 is decreased. Basically, the rotation speed of the outdoor air-sending fan 8 is also changed in accordance with the rotation speed of the compressor 3.
- Fig. 5 is a schematic explanatory view illustrating the flow of cooling air in the electrical component unit 24, and arrows in Fig. 5 indicate the cooling air flow.
- the suction operation with the outdoor air-sending fan 8 also acts on the interior of the electrical component unit 24 that communicates with the fan chamber F via the communication hole 29 of the partition plate 20 and the vent hole 28 in the left side wall of the housing of the electrical component unit 24. Air in the electrical component unit 24 flows through the vent hole 28 and the communication hole 29, and is sucked to the outdoor air-sending fan 8 in the fan chamber F.
- the cooling air flow for the electrical component unit 24 originates from outside air introduced, by the rotation of the outdoor blower fan 8 in the fan chamber F, into the machine chamber M through the air inlet 19 provided in the lower part of the machine-chamber side panel 16.
- the cooling air flow flows from the machine chamber M into the electrical component unit 24 through the vent hole 27 provided in the right side wall of the housing to serve as an air inlet to the electrical component unit 24, crosses the electrical component unit 24 in the right-left direction, and is guided from the vent hole 28 of the left side wall into the fan chamber F via the communication hole 29 of the partition plate 20.
- the cooling air flow passes by the electric component board 26 in the right-left direction. For this reason, the cooling air flow diffuses heat generated by the electric and electronic components (for example, a smoothing condenser) on the electric component board 26 during operation, and cools the heat-generating electric and electronic components.
- the cooling air flow for the electrical component unit 24 crosses the electrical component unit 24 in the right-left direction and flows into the fan chamber F, it cools the electric and electronic components, including the electric component board 26, provided in the electrical component unit 24.
- the cooling air flow that has flowed in the fan chamber F is blown outdoors from the air outlet 21 together with the air (main air flow) that is sucked by the outdoor air-sending fan 8 and is subjected to heat exchange in the outdoor heat exchanger 5.
- Only the communication hole 29 through which the cooling air passes is a portion of the partition plate 20 that communicates between the machine chamber M and the fan chamber F, and only the cooling air flow is an air flow guided from the machine chamber M to the fan chamber F by the rotation of the outdoor blower fan 8.
- the air-conditioning apparatus 100 uses, as the refrigerant flowing in the refrigerant circuit, a low-GWP HFC refrigerant (here, R32) which is effective in preventing global warming. Since such an HFC refrigerant is slightly flammable, the air-conditioning apparatus 100 is required to have high safety against unexpected leakage of the refrigerant.
- a low-GWP HFC refrigerant here, R32
- a quantity of gas refrigerant such as the gas refrigerant concentration in the box becomes a specific value within a flammable range (14.4 to 29.3 vol% for R32, 6.2 to 12.3 vol% for HFO1234yf) is sealed, the gas refrigerant concentration distribution in the box is uniformized by an agitation fan set in the box.
- a desiccant 30, such as silica gel, which adsorbs water from the air is provided in the machine chamber M so as to maintain a low absolute humidity in the machine chamber M.
- the desiccant 30 is provided in contact with an outer side surface of the high-pressure shell compressor 3, more specifically, an outer side surface of the cylindrical container 3b that forms a part of the enclosed container of the compressor 3.
- the desiccant 30 is obtained by storing granulated silica gel serving as a desiccating substance in a net bag made of a breathable metal or a heat-resistant resin.
- the mesh size of the net bag is large to an extent such that the granulated silica gel does not come out, and the inner silica gel can exchange air with the space in the machine chamber M.
- the desiccant 30 is attached in contact with the outer side surface (outer surface) of the cylindrical container 3b of the compressor 3 with metallic bands 40 that are formed by two coil springs wound on the cylindrical container 3b of the compressor 3 in the circumferential direction.
- the desiccant 30 is tied to the outer side surface of the cylindrical container 3b of the compressor 3 with the bands 40.
- Both ends of each of the metallic bands 40 are shaped like hooks, and the band 40 is fixed around the cylindrical container 3b of the compressor 3 by engaging the hooks.
- the fixed bands 40 press the desiccant 30 against the outer side surface of the cylindrical container 3b with elastic force of the coil springs.
- the desiccant 30 is clamped between the bands 40 and the cylindrical container 3b by the elastic force of the bands 40. Since the desiccant 30 has a structure in which the granulated silica gel is contained in the net bag, it is deformed along a curved surface (outer shape) of the cylindrical container 3b by the pressing force of the bands 40, and is brought into contact on the outer side surface of the cylindrical container 3b in a wide area.
- the bands 40 are not limited to the coil springs, and it is satisfactory as long as the bands 40 can press the desiccant 30 against the outer side surface of the cylindrical container 3b with a tightening force while being fixed around the cylindrical container 3b. Further, the bands 40 may be formed of a heat-resistant resin instead of metal.
- the outdoor unit 2 is most characterized in that the desiccant 30 is attached in contact with the surface of the compressor 3 to maintain a low absolute humidity in the stopped machine chamber M in case of unexpected refrigerant leakage. The reason for that will now be described.
- the enclosed container formed by a steel sheet has a high temperature near the temperature of the high-temperature gas refrigerant discharged from the compressor 3 to the discharge pipe 12 because of heat transfer of the high-temperature gas refrigerant after compression in a normal state except for a state immediately after startup.
- the desiccant 30 is heated.
- a desiccating substance like silica gel has the properties of releasing adsorbed water when heated and becoming operable (capable of adsorbing water from the air) as a desiccating substance again. Therefore, the desiccant 30 is heated by the cylindrical container 3b of the compressor 3 during operation of the outdoor unit 2, and releases the water in the air in the machine chamber M that is adsorbed during non-operation. During operation, the desiccant 30 is heated by the compressor 3 and releases the water in the air in the machine chamber M, which is adsorbed during non-operation of the outdoor unit 2, into the machine chamber M again.
- the water adsorbed by the desiccant 30 is released as water vapor into the machine chamber M again.
- This release of water is performed during operation of the compressor 3, that is, during operation of the outdoor unit 2.
- the above-described cooling air flow for the electrical component unit 24 illustrated in Fig. 5 is produced by the rotation of the outdoor air-sending fan 8 during operation.
- the water released as water vapor from the desiccant 30 is taken into this cooling air flow, is carried to the fan chamber F by the rotation of the outdoor air-sending fan 8, and is released outdoors from the air outlet 21, that is, is released to the atmosphere together with the air passing through the outdoor heat exchanger 5 and subjected to heat exchange.
- the cooling air flow for the electrical component unit 24 exists in the machine chamber M, the water (water vapor) heated by the compressor 3 and released from the desiccant 30 during operation of the outdoor unit 2 does not stay in the machine chamber M, but comes outdoors from the air outlet 21 of the fan chamber F. Hence, even when the water is released from the desiccant 30 during operation, the absolute humidity in the machine chamber M is not increased by the released water.
- the desiccant 30 is heated by the high-temperature enclosed container in the operating compressor 3 during operation of the outdoor unit 2 and releases water that is adsorbed during non-operation. Therefore, its function of adsorbing water is restored when the outdoor unit 2 is stopped again.
- the desiccant 30 adsorbs water (water vapor) from the air in the stopped machine chamber M again, and maintains a low absolute humidity in the stopped machine chamber M again.
- the desiccant 30 can repeat the operations of adsorbing water during non-operation of the outdoor unit 2 and releasing the adsorbed water during operation (during operation of the compressor 3) (the released water is discharged outdoors by the rotation of the outdoor air-sending fan 8). Even when the water adsorption capacity of the desiccant 30 is saturated by the water adsorbed during non-operation of the outdoor unit 2, it recovers during operation of the outdoor unit 2, and the desiccant 30 is returned to a reusable state. Hence, when the operation is stopped, the desiccant 30 can constantly adsorb water from the air in the machine chamber M, and can maintain a low absolute humidity in the stopped machine chamber M.
- the desiccant 30 is attached in contact with the surface of the high-pressure shell compressor 3 so that it releases water, which is adsorbed during non-operation, by utilizing heat radiation from the compressor 3 during operation, and is restored to constantly adsorb water during non-operation.
- Heat radiation from the compressor 3 is utilized as a heat source for heating the desiccant 30 to release water adsorbed by the desiccant 30 during operation of the outdoor unit 2.
- waste energy is effectively utilized to dry the desiccant 30 (release water) without using any power of the air-conditioning apparatus 100.
- Water which is heated by exhaust heat from the compressor 3 and released from the desiccant 30 during operation of the outdoor unit 2, is discharged outdoors from the air outlet 21 of the machine-chamber front panel 15 via the fan chamber F together with the cooling air flow for the electrical component unit 24 by the rotation of the outdoor air-sending fan 8, as described above, but does not stay in the machine chamber M. Further, if the flammable refrigerant leaks into the machine chamber M, it is discharged outdoors and diffused into the air from the air outlet 21 via the fan chamber F together with the cooling air flow for the electrical component unit 24 by the rotation of the outdoor air-sending fans 8 during operation. Hence, the gas refrigerant concentration is extremely low, and does not reach the flammable range.
- an air flow caused to flow from the machine chamber M to the fan chamber F by the rotation of the outdoor air-sending fan 8 during operation of the outdoor unit 2 is only the cooling air flow for the electrical component unit 24.
- a vent hole 50 different from the communication hole 29, through which the cooling air flow for the electrical component unit 24 passes may be provided in the partition plate 20 so that an air flow different from the cooling air flow for the electrical component unit 24 is also produced to flow from the machine chamber M to the fan chamber F.
- this air flow which flows from the machine chamber M to the fan chamber F via the vent hole 50, is referred to as a sub-air flow.
- Water heated by the compressor 3 and released from the desiccant 30 during operation may be taken into the sub-air flow, carried from the machine chamber M to the fan chamber F via the vent hole 50, and released outdoors from the air outlet 21 via the outdoor air-sending fan 8.
- the position of the vent hole 50 in the up-down direction is set above the desiccant 30 and below the electrical component unit 24.
- the air flowing into the fan chamber F as the sub-air flow is introduced from the outdoors into the machine chamber M via the air inlet 19 provided in the lower part of the side panel 16.
- water evaporated from the desiccant 30 is taken into both the cooling air flow for the electrical component unit 24 and the above-described sub-air flow and is then sent from the machine chamber M to the fan chamber F.
- the water may be mainly sent together with the cooling air flow or sent together with the sub-air flow.
- the position of the vent hole 50 in the front-rear direction in the outdoor unit 2 is preferably set to be the same as the position of the desiccant 30 in the front-rear direction.
- the refrigerant leaks into the machine chamber M, it is released outdoors and diffused to the atmosphere from the air outlet 21 via the vent hole 50 and the fan chamber F together not only with the cooling air flow for the electrical component unit 24 but also with the sub-air flow by the rotation of the outdoor air-sending fan 8 during operation.
- the leaking HFC gas refrigerant flows down in the machine chamber M and accumulates at the bottom of the machine chamber M because the average molecular weight thereof is more than that of air, that is, the specific gravity with respect to air is more than 1.
- the compressor 3 since the compressor 3 is heavy, it is set in the lower part of the machine chamber M. For this reason, attachment of the desiccant 30 to the compressor 3 is also effective not only in releasing water utilizing heat radiation from the compressor 3 during operation, but also in actively making the absolute humidity low in the lower part of the machine chamber M where the leakage refrigerant is apt to accumulate, that is, the gas refrigerant concentration may fall within the flammable range.
- the desiccant 30 attached in contact with the compressor 3 is preferably located at as a low position as possible on the compressor 3 shaped like a cylinder that extends long in the up-down direction.
- the heat source for releasing water from the desiccant 30 during operation it is conceivable to utilize heat of the discharge pipe 12 through which the high-temperature and high-pressure gas refrigerant discharged from the compressor 3 flows.
- the discharge pipe 12 is a narrow pipe having an outer diameter of, for example, about 13 mm, and has a plurality of bent portions.
- the desiccant 30 can be attached to a surface of the discharge pipe 12, the quantity of desiccant 30 to be attached is limited because the surface area of the discharge pipe 12 is small and the desiccant 30 is not easily pressed against and fixed to the bent portions. As a result, the amount of water that can be adsorbed during non-operation is reduced, and this method is less than effective.
- the high-pressure shell type compressor 3 includes the enclosed container that has a large surface area and has high temperature during operation, and the desiccant 30 can be attached in contact with the outer surface of the enclosed container in an area wider than that of the discharge pipe 12. Since a wide attachment area of the desiccant 30 can be ensured, there is no need to make the desiccant 30 thick. During operation, the desiccant 30 can be heated by sufficient heat transferred from the compressor 3.
- the desiccant 30 can maintain a low absolute humidity in the machine chamber M by adsorbing a sufficient amount of water from the air, and can increase the safety against unexpected refrigerant leakage.
- the desiccant 30 is sufficiently heated by heat radiated from the compressor 3, sufficiently releases the adsorbed water, and restores the adsorption ability.
- the desiccant 30 can adsorb a sufficient amount of water again, and maintain a low absolute humidity in the machine chamber M. This cycle can be repeated.
- the desiccant 30 is not limited to the above-described silica gel, and may be other desiccants, for example, synthetic zeolite such as molecular sieve, as long as it can adsorb water, release the adsorbed water when heated, and restore.
- the desiccant 30 may be a mixture of a plurality of desiccants.
- the desiccant 30 is attached to the compressor 3 by the method in which the desiccant 30 is tied to the cylindrical container 3b of the compressor 3 and pressed against the surface of the cylindrical container 3b with the metallic bands 40 formed by coil springs, as illustrated in Fig. 3 , other methods can be adopted. Fixing with a fixing member different from the bands 40 will be described below with reference to Figs. 7 to 11 .
- Fig. 7 schematically illustrates fixing of the desiccant 30 to the compressor 3 with a fixing member different from the bands 40
- Fig. 8 is a schematic vertical sectional view of a pocket 41 serving as the fixing member and its surroundings illustrated in Fig. 7 .
- a metallic pocket 41 is fixed to the surface of the cylindrical container 3b of the compressor 3 by welding or brazing, and the desiccant 30 is attached by being stored in the pocket 41.
- the depth of the pocket 41 is set to be large at both ends and small at the center in the circumferential direction of the compressor 3.
- a distance A between an inner wall of the pocket 41 and the cylindrical container 3b of the compressor 3 (a distance in the radial direction of the cylindrical container 3b) in Fig. 8 is set such that the desiccant 30 is located in contact with the cylindrical container 3b. Accordingly, an area of the desiccant 30 stored in the pocket 41 exposed to the machine chamber M can be increased, and the desiccant 30 is in contact with the surface of the cylindrical container 3b of the desiccant 30.
- the desiccant 30 adsorbs water from the air in the machine chamber M during non-operation of the outdoor unit 2, and is heated by heat released from the enclosed container of the compressor 3 during operation to release the water adsorbed during non-operation and to restore the water adsorption ability.
- a net pocket 42 may be provided as a fixing member for the desiccant 30.
- the net pocket 42 is formed by a metallic net that is open in at least one direction (open in an upward direction here) and is fixed to the cylindrical container 3b by welding or brazing.
- the net pocket 42 ensures sufficient air permeability toward the desiccant 30.
- Fig. 10 schematically illustrates fixing of the desiccant 30 to the compressor 3 with a fixing member different from the fixing member of Fig. 7
- Fig. 11 is a schematic transverse sectional view of holders 43 serving as the fixing member and their surroundings illustrated in Fig. 10 .
- Each of the holders 43 formed by a long metal strip, is fixed at one longitudinal end to the cylindrical container 3b of the compressor 3 by welding or brazing, and is made free at the other end.
- the desiccant 30 is attached by being clamped between the holders 43 and the cylindrical container 3b with elastic force of the holders 43 (spring force of leaf springs).
- the open ends of the holder 43 are slightly lifted, and the desiccant 30 is put under the holders 43 and is pressed against the cylindrical container 3b by the spring force of the holders 43.
- upper and lower ends of the desiccant 30 are fixed by the holders 43 that extend long in the circumferential direction of the cylindrical container 3b.
- the holders 43 do not always need to extend long in the circumferential direction of the cylindrical container 3b, and, for example, may extend long in the up-down direction of the compressor 3.
- the number of holders 43 may be appropriately set according to the size of the desiccant 30 (the contact area with the cylindrical container 3b). While the longitudinal length of the holders 43 is more than that of the desiccant 30 in Figs. 10 and 11 , it may be less than that of the desiccant 30 as long as it can fix the desiccant 30.
- the number, longitudinal length, and lateral length (width) of the holders 43 are appropriately set such that the area of the desiccant 30 hidden by the holders 42 is minimized and the desiccant 30 can be fixed in a wide contact area with the cylindrical container 3b of the compressor 3 by the holders 43.
- the holders 43 may be replaced with a holder that branches halfway to have one fixed end and a plurality of open ends. Further, the open ends may be bent toward the cylindrical container 3b to restrict the fixed desiccant 30 from moving to a side opposite the fixed side.
- the desiccant 30 is fixed in contact with the outer side surface of the cylindrical container 3b of the compressor 3 that extends long in the up-down direction.
- Fig. 12 schematically illustrates another attachment position of the desiccant 30, and the desiccant 30 is attached to an upper surface of the upper lid 3a of the enclosed container in the compressor 3.
- the desiccant 30 is fixed by the holders 43, the pocket 41, or the net pocket 42 provided on the upper surface of the upper lid 3a.
- the desiccant 30 is preferably fixed to as a low position on the compressor 3 as possible so that the absolute humidity in the lower part of the machine chamber M is as low as possible.
- the desiccant 30 is attached to the upper surface of the upper lid 3a, it is easily fixed because the upper lid 3a supports the gravity acting on the desiccant 30 and the gravity of the desiccant 30 allows the desiccant 30 to be in firm contact with the surface of the compressor 3.
- the holders 43, the pocket 41, or the net pocket 42 provided to fix the desiccant 30 to the upper surface of the upper lid 3a serves to mainly restrict movement of the desiccant 30 rather than firmly press the desiccant 30 against the compressor 3. Hence, the dimensional management can be relaxed more than when the fixing member is provided on the outer side surface of the cylindrical container 3b.
- the above-described compressor 3 is of a high-pressure shell type in which the enclosed container is filled with a high-temperature and high-pressure gas refrigerant compressed by the compression mechanism section. This is because, to heat the desiccant 30 and restore the function thereof, the surface of the high-temperature enclosed container serving as the heat source needs to be wide. However, in some low-temperature shell compressors, a space serving as a high-temperature and high-pressure gas refrigerant atmosphere compressed by the compression mechanism section is provided in a part of the enclosed container.
- the above-described scroll compressor includes a low-pressure shell compressor, in which a compression mechanism section is provided in an upper part of an enclosed container, a motor section is provided in a lower part of the enclosed container, and an atmosphere of a low-pressure suction refrigerant to be sucked in the compressor is provided in the parts.
- a space above the compressor mechanism section in the enclosed container is used as a muffler space for the gas refrigerant that is to be compressed by the compression mechanism section and discharged to the discharge pipe 12, and the space is filled with a high-temperature and high-pressure gas refrigerant.
- a portion of the enclosed container corresponding to the space filled with the discharge gas refrigerant has a high temperature.
- the desiccant 30 can be attached to the surface of the portion of the enclosed container, for example, an upper surface of an upper lid covering the above-described muffler space so that water in the desiccant 30 (water adsorbed during non-operation) is evaporated by using heat radiated from the portion as a heat source during operation.
- the above-described desiccant 30 is formed by a breathable metallic or heat-resistant resin net bag containing the granulated desiccating substance (here, silica gel), when a desiccating substance that is shaped like fiber or a sheet, not like granules, is stored in the net bag, it tangles or is caught by the mesh, and therefore, is restricted from coming out of the net bag.
- the mesh size of the net bag can be increased to enhance air permeability toward the contained desiccating substance.
- the net bag is formed of heat-resistant resin, it is preferably flame-retardant in case of unexpected ignition of leakage gas refrigerant.
- Figs. 13 and 14 illustrate desiccants that are different in structure from the desiccant 30 contained in the net bag.
- a desiccant 31 illustrated in Fig. 13 is obtained by directly forming a desiccating substance in the necessary shape and size.
- the desiccant 31 is attached to the outer side surface of the cylindrical container 3b of the compressor 3, and an inner wall surface thereof, that is, a surface in contact with the outer side surface of the cylindrical container 3b is formed by a curved face having a radius such as to conform to the outer side surface of the cylindrical container 3b. This reliably ensures the contact area with the cylindrical container 3b.
- the desiccant 31 obtained by directly forming the desiccating substance in the attachment shape does not need the net bag used for the above-described desiccant 30. Hence, there is no member that reduces air permeability of the desiccant 31 besides the fixing members for fixing the desiccant 31 to the outer side surface of the compressor 3 such as the bands 40 and the pocket 41. This further improves ventilation to the machine chamber M.
- a desiccant 32 illustrated in Fig. 14 is obtained by bonding a desiccating substance, such as silica gel, to a metallic or heat-resistant resin mesh cloth member having a mesh size less than that of the net bag used in the desiccant 30.
- a desiccating substance such as silica gel
- Desiccating substance powder or a desiccating substance shaped like granules or fiber may be directly bonded to a surface of the mesh cloth member, or a mixture of the desiccating substance and binder may be chemically attached to the mesh member, that is, the desiccating substance may be carried by the mesh member.
- the desiccant 32 Since the desiccant 32 is shaped like cloth, it can be wound around the cylindrical container 3b of the compressor 3, and this can ensure a wide area exposed to the machine chamber M and a wide contact surface area with the cylindrical container 3b opposite the exposed surface.
- the desiccant 32 may be wound around the outer side surface of the cylindrical container 3b in the circumferential direction, and may then be fixed by the bands 40 from above.
- catches, such as hooks, to be engageable with each other may be provided at opposite ends of the desiccant 32 in the circumferential direction, and the desiccant 32 may be wound on the outer side surface of the cylindrical container 3b and fixed utilizing the elastic force of the mesh member while the catches are engaged with each other.
- the desiccant 32 may be fixed to the outer side surface of the cylindrical container 3b or the upper surface of the upper lid 3a in the compressor 3, similarly to the desiccant 30 obtained by storing the desiccating substance in the net bag. At this time, the desiccant 32 can be fixed while being bent in a plurality of layers. This can relax the dimensional management of the fixing member such as the pocket 41.
- the air-conditioning apparatus 100 uses, as the refrigerant, R32 serving as an HFC refrigerant that has a low GWP, but is flammable. Recent study and evaluation of flammability have found that the combustion scale of R32 tends to increase as the absolute humidity increases when the refrigerant concentration with respect to air is within the flammable range. For this reason, in the outdoor unit 2, the desiccants 30 to 32 (at least any one of the desiccants 30, 31, and 32, this also applies below) are exposed in the machine chamber M, and are attached in contact with the outer side surface of the enclosed container whose temperature becomes high during operation of the compressor 3 in the machine chamber M.
- the desiccants 30 to 32 can adsorb water from the air in the machine chamber M during non-operation of the outdoor unit 2, and maintain a low absolute humidity in the machine chamber M. Even if the refrigerant leaks in the machine chamber M and is ignited by some sort of ignition source when the concentration of the leakage refrigerant is within the flammable range, the combustion scale can be kept down, and safety against unexpected refrigerant leakage can be enhanced.
- the desiccants 30 to 32 in contact with the surface of the enclosed container in the operating compressor 3 are heated by heat from the enclosed container of the operating compressor 3, and release water that is adsorbed during non-operation.
- the desiccants 30 to 32 restore their water adsorption function, and can adsorb water from the air in the machine chamber M again during the next non-operation time.
- the water which is heated by heat from the compressor 3 and is released as water vapor again from the desiccants 30 to 32 to the machine chamber M during operation, is introduced from the outdoors into the machine chamber M, is guided to the fan chamber F after passing through the electrical component unit 24 provided in the upper part of the machine chamber M, is taken into the cooling air for the electrical component unit 24 or the sub-air flow that is to be blown outdoors from the front air outlet 21 via the outdoor air-sending fan 8, and is released to the atmosphere from the air outlet 21 together with the air flow.
- the water does not stay in the machine chamber M, and does not increase the absolute humidity in the machine chamber M.
- the HFC gas refrigerant (here R32) leaks in the machine chamber M during non-operation, it accumulates near the bottom of the housing of the machine chamber M where air does not positively come in and out during non-operation, because it has a density more (heavier) than air.
- the compressor 3 is heavy, is installed on the upper surface of the bottom plate 17 of the housing of the outdoor unit 2, and is located in the lower part of the machine chamber M. Therefore, the desiccants 30 to 32 fixed in contact with the compressor 3 are also located in the lower part of the machine chamber M. For this reason, the desiccants 30 to 32 subjectively maintain a low absolute humidity in the lower space of the machine chamber M where the leakage refrigerant is apt to accumulate.
- the desiccants 30 to 32 can be attached thereto in a wider area than when they are attached in contact with the surface of the discharge pipe 12 through which the high-temperature gas refrigerant flows.
- the desiccants 30 to 32 can adsorb much water from the air in the machine chamber M and maintain a low absolute humidity in the machine chamber M during non-operation, and are heated by heat of the compressor 3 to reliably release much adsorbed water, and restore the water adsorption function during operation.
- an HFO refrigerant (a kind of HFC refrigerant), such as HFO-1234yf, formed of halogenated hydrocarbon having a double bond of carbon in a composition, tends to have a relationship between the absolute humidity and the combustion scale similar to that of R32.
- the HFO refrigerant has a density more than that of air, similarly to R32.
- the desiccants 30 to 32 do not always need to be in direct contact with the outer surface of the enclosed container of the compressor 3. It is satisfactory as long as the desiccants 30 to 32 are in thermal contact therewith so that heat is transferred from the compressor 3 to the desiccants 30 to 32 and releases adsorbed water as the heat source.
- the desiccant 30 to 32 may be heated by heat transferred from the compressor 3 via a metallic member that is provided between the compressor 3 and the desiccants 30 to 32 and is formed of a metallic material having high thermal conductivity.
- the desiccants 30 to 32 are preferably attached such as to be replaceable periodically.
- the desiccants 30 to 32 are attached to the outer side surface of the cylindrical container 3b of the compressor 3, they are preferably provided on the front side of the compressor 3, that is, on the machine-chamber front panel 15 side.
- the desiccants 30 to 32 can be attached and detached without taken the compressor 3 out of the machine chamber M, by temporarily releasing the elastic force of the above-described bands 40 or holders 43 and giving elasticity thereto again, or by being simply put in and out from the pocket 41 or the net pocket 42. This allows new and old desiccants 30 to 32 to be exchanged easily.
- the present invention is applicable not only to the air-conditioning apparatus 100 but also to other refrigeration cycle apparatuses, such as a heat-pump water heater and a refrigerator, as long as the refrigeration cycle apparatus includes an internal compressor having an enclosed container that at least partially increases in temperature during operation and an outdoor unit set outdoors, and uses R32, an HFO refrigerant, or a mixture thereof as a refrigerant to circulate in the refrigerant circuit.
- the refrigeration cycle apparatus includes an internal compressor having an enclosed container that at least partially increases in temperature during operation and an outdoor unit set outdoors, and uses R32, an HFO refrigerant, or a mixture thereof as a refrigerant to circulate in the refrigerant circuit.
- similar operational advantages can be obtained, and safety against unexpected refrigerant leakage can be enhanced.
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JP2012143606A JP5673612B2 (ja) | 2012-06-27 | 2012-06-27 | 冷凍サイクル装置 |
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EP (1) | EP2679921B1 (zh) |
JP (1) | JP5673612B2 (zh) |
CN (2) | CN203274387U (zh) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5673612B2 (ja) * | 2012-06-27 | 2015-02-18 | 三菱電機株式会社 | 冷凍サイクル装置 |
JP6177158B2 (ja) * | 2014-02-25 | 2017-08-09 | ジョンソンコントロールズ ヒタチ エア コンディショニング テクノロジー(ホンコン)リミテッド | 空気調和機 |
JP6431366B2 (ja) * | 2014-12-26 | 2018-11-28 | 日立ジョンソンコントロールズ空調株式会社 | 空気調和システム |
JP6463478B2 (ja) * | 2015-07-17 | 2019-02-06 | 三菱電機株式会社 | 空気調和装置 |
JP6696175B2 (ja) * | 2015-12-28 | 2020-05-20 | ユニオン昭和株式会社 | コンデンサ |
JP6593925B2 (ja) * | 2016-04-26 | 2019-10-23 | Vigo Medical株式会社 | 酸素濃縮装置 |
EP3578894B1 (en) * | 2017-02-01 | 2024-02-28 | Mitsubishi Electric Corporation | Air conditioner |
JP6477767B2 (ja) * | 2017-03-31 | 2019-03-06 | ダイキン工業株式会社 | 冷凍装置 |
CN111479910A (zh) * | 2017-12-18 | 2020-07-31 | 大金工业株式会社 | 制冷剂用或制冷剂组合物用的制冷机油、制冷机油的使用方法、以及作为制冷机油的用途 |
CN112105875B (zh) | 2018-05-17 | 2022-03-01 | 三菱电机株式会社 | 制冷循环装置 |
KR20220010865A (ko) * | 2020-07-20 | 2022-01-27 | 엘지전자 주식회사 | 히트펌프 |
JP7518418B2 (ja) * | 2022-12-12 | 2024-07-18 | ダイキン工業株式会社 | 空調ユニット |
DE102023100555A1 (de) | 2023-01-12 | 2024-07-18 | Vaillant Gmbh | Konvektive Belüftung eines Wärmepumpengehäuses |
EP4428457A1 (en) * | 2023-03-08 | 2024-09-11 | BDR Thermea Group B.V. | Heat pump system |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2548886Y2 (ja) * | 1992-08-26 | 1997-09-24 | 株式会社トクヤマ | 除湿器 |
JP3505786B2 (ja) * | 1994-06-17 | 2004-03-15 | ダイキン工業株式会社 | 空気調和機 |
JPH1194291A (ja) * | 1997-09-24 | 1999-04-09 | Toshiba Corp | 空気調和機 |
JPH11230648A (ja) * | 1998-02-13 | 1999-08-27 | Matsushita Electric Ind Co Ltd | 可燃性冷媒を用いた冷凍機器の冷媒漏洩警報装置 |
JP3775920B2 (ja) * | 1998-04-23 | 2006-05-17 | 松下電器産業株式会社 | 空気調和機 |
JP2000105003A (ja) | 1998-09-28 | 2000-04-11 | Sanyo Electric Co Ltd | 冷凍機ユニット |
JP3485006B2 (ja) * | 1998-12-22 | 2004-01-13 | 三菱電機株式会社 | 可燃性冷媒を用いた冷凍空調装置 |
JP2002350014A (ja) * | 2001-05-22 | 2002-12-04 | Daikin Ind Ltd | 冷凍装置 |
JP3649236B2 (ja) * | 2003-10-09 | 2005-05-18 | ダイキン工業株式会社 | 空気調和装置 |
FR2954342B1 (fr) * | 2009-12-18 | 2012-03-16 | Arkema France | Fluides de transfert de chaleur a inflammabilite reduite |
JP5673612B2 (ja) * | 2012-06-27 | 2015-02-18 | 三菱電機株式会社 | 冷凍サイクル装置 |
-
2012
- 2012-06-27 JP JP2012143606A patent/JP5673612B2/ja not_active Expired - Fee Related
-
2013
- 2013-03-19 EP EP13160066.0A patent/EP2679921B1/en active Active
- 2013-04-26 CN CN2013202184373U patent/CN203274387U/zh not_active Expired - Lifetime
- 2013-04-26 CN CN201310149045.0A patent/CN103512292B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
EP2679921A3 (en) | 2016-01-06 |
CN203274387U (zh) | 2013-11-06 |
CN103512292B (zh) | 2015-10-14 |
JP2014006027A (ja) | 2014-01-16 |
CN103512292A (zh) | 2014-01-15 |
JP5673612B2 (ja) | 2015-02-18 |
EP2679921A2 (en) | 2014-01-01 |
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