EP2476772A1 - Acier avec haute résistance à l'usure et haute diffusion thermique - Google Patents
Acier avec haute résistance à l'usure et haute diffusion thermique Download PDFInfo
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- EP2476772A1 EP2476772A1 EP11382004A EP11382004A EP2476772A1 EP 2476772 A1 EP2476772 A1 EP 2476772A1 EP 11382004 A EP11382004 A EP 11382004A EP 11382004 A EP11382004 A EP 11382004A EP 2476772 A1 EP2476772 A1 EP 2476772A1
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- Prior art keywords
- thermal
- wear resistance
- hardness
- steels
- carbides
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- 229910001315 Tool steel Inorganic materials 0.000 title claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 57
- 239000010959 steel Substances 0.000 claims abstract description 57
- 229910052799 carbon Inorganic materials 0.000 claims description 49
- 229910052750 molybdenum Inorganic materials 0.000 claims description 43
- 229910052721 tungsten Inorganic materials 0.000 claims description 41
- 229910052720 vanadium Inorganic materials 0.000 claims description 34
- 229910052726 zirconium Inorganic materials 0.000 claims description 31
- 229910052804 chromium Inorganic materials 0.000 claims description 29
- 229910052735 hafnium Inorganic materials 0.000 claims description 28
- 229910052710 silicon Inorganic materials 0.000 claims description 24
- 229910052758 niobium Inorganic materials 0.000 claims description 19
- 229910052759 nickel Inorganic materials 0.000 claims description 17
- 238000005496 tempering Methods 0.000 claims description 17
- 229910052748 manganese Inorganic materials 0.000 claims description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 229910052715 tantalum Inorganic materials 0.000 claims description 14
- 229910052796 boron Inorganic materials 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- 229910052757 nitrogen Inorganic materials 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 9
- 229910000734 martensite Inorganic materials 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 238000010791 quenching Methods 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- 229910052785 arsenic Inorganic materials 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 229910052787 antimony Inorganic materials 0.000 claims description 2
- 229910052797 bismuth Inorganic materials 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
- 229910052711 selenium Inorganic materials 0.000 claims description 2
- 229910052714 tellurium Inorganic materials 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 238000005275 alloying Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
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- 230000001747 exhibiting effect Effects 0.000 abstract 1
- 238000001746 injection moulding Methods 0.000 abstract 1
- 150000001247 metal acetylides Chemical class 0.000 description 44
- 239000011159 matrix material Substances 0.000 description 26
- 239000000463 material Substances 0.000 description 19
- 239000006104 solid solution Substances 0.000 description 19
- 239000011572 manganese Substances 0.000 description 17
- 239000002245 particle Substances 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 11
- 229910001567 cementite Inorganic materials 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 230000008901 benefit Effects 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 238000011282 treatment Methods 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
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- 229910001563 bainite Inorganic materials 0.000 description 6
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- 239000002184 metal Substances 0.000 description 5
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- 239000011733 molybdenum Substances 0.000 description 4
- 239000010937 tungsten Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
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- 150000004767 nitrides Chemical class 0.000 description 3
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- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
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- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
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- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000789 Aluminium-silicon alloy Inorganic materials 0.000 description 1
- 229910000952 Be alloy Inorganic materials 0.000 description 1
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- 229910000943 NiAl Inorganic materials 0.000 description 1
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- GNXQLKRSCXRXFA-UHFFFAOYSA-L [SH-].[SH-].[Mn++] Chemical compound [SH-].[SH-].[Mn++] GNXQLKRSCXRXFA-UHFFFAOYSA-L 0.000 description 1
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- 230000002596 correlated effect Effects 0.000 description 1
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- 125000004122 cyclic group Chemical group 0.000 description 1
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- 230000003628 erosive effect Effects 0.000 description 1
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- 238000009472 formulation Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 235000013980 iron oxide Nutrition 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
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- 239000002244 precipitate Substances 0.000 description 1
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- 230000001105 regulatory effect Effects 0.000 description 1
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- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007528 sand casting Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
- C21D1/19—Hardening; Quenching with or without subsequent tempering by interrupted quenching
- C21D1/22—Martempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
- C21D1/25—Hardening, combined with annealing between 300 degrees Celsius and 600 degrees Celsius, i.e. heat refining ("Vergüten")
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/001—Heat treatment of ferrous alloys containing Ni
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/002—Heat treatment of ferrous alloys containing Cr
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/005—Heat treatment of ferrous alloys containing Mn
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/008—Heat treatment of ferrous alloys containing Si
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/28—Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/002—Bainite
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/004—Dispersions; Precipitations
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/18—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for knives, scythes, scissors, or like hand cutting tools
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/22—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for drills; for milling cutters; for machine cutting tools
Definitions
- the present invention relates to a tool steel with very high thermal diffusivity and high wear resistance, mainly abrasive. This tool steel also shows good hardenability.
- Tool steels often require a combination of different properties which are considered opposed.
- a typical example can be the yield strength and toughness.
- thermal diffusivity is of extreme importance.
- this property has been considered opposed to hardness and wear resistance.
- hot stamping, even forging, metal injection, composite curing and other metal shaping processes, wear resistance and high or very high thermal diffusivity are often simultaneously required.
- big cross-section tools are required, for which hardenability of the material is also of extreme importance.
- Wear in material shaping processes is, primarily, abrasive and adhesive, although sometimes other wear mechanisms, like erosive and cavitative, are also present.
- hard particles are generally required in tool steels, these are normally ceramic particles like carbides, nitrides, borides or some combination of them.
- the volumetric fraction, hardness and morphology of the named hard particles will determine the material wear resistance for a given application.
- the use hardness of the tool material is of great importance to determine the material durability under abrasive wear conditions.
- the hard particles morphology determines their adherence to the matrix and the size of the abrasive exogenous particle that can be counteracted without detaching itself from the tool material matrix.
- FGM materials functionally graded materials
- the tool material must be hard and have hard particles.
- Thermal gradients are the cause of thermal shock and thermal fatigue. In many applications steady transmission states are not achieve due to low exposure times or limited amounts of energy from the source that causes a temperature gradient.
- the magnitude of thermal gradient for tool materials is also a function of their thermal conductivity (inverse proportionality applies to all cases with a sufficiently small Biot number).
- a material with a superior thermal conductivity is subject to a lower surface loading, since the resultant thermal gradient is lower.
- the thermal expansion coefficient is lower and the Young's modulus is lower.
- thermo-mechanical treatments Some of the selection rules of the alloy within the range and thermo-mechanical treatments required to obtain the desired high thermal diffusivity to a high hardness level and wear resistance, are presented in the detailed description of the invention section. Obviously, a detailed description of all possible combinations is out of reach.
- the thermal diffusivity is regulated by the mobility of the heat energy carriers, which unfortunately can not be correlated to a singular compositional range and a thermo-mechanical treatment.
- Tool steels of the present invention have a thermal diffusivity above 8 mm 2 /s and, often, above 12 mm 2 /s for hardness over 52 HRc, and even more than 16 mm 2 /s for hardness over 42 HRc, furthermore presenting a very good wear resistance and good hardenability.
- Thermal diffusivity is considered the most relevant thermal property since it is easier to measure accurately and because most of the tools are used in cyclic processes, so that the thermal diffusivity is much more important for evaluating performance of the tool than can be thermal conductivity.
- Tool steels of the present invention have a wear resistance and hardness higher than steels described in EP2236639A1 .
- the latter show a higher hardenability in the perlitic region and higher CVN compared to the tool steels with high thermal conductivity of the present invention.
- tool steels of this invention have great advantage.
- the steels of the present invention exhibit higher thermal diffusivity for the same level of hardness.
- %Cr has the tendency to dissolve in the W and/or Mo carbides causing the dispersion of the heat energy carriers and thus their presence is also undesirable. This is the only point of coincidence that also, in the case of JP04147706 , does not lead to high thermal diffusivity in any of the examples described. At an even lower extent is the case of JP11222650 , where the inventors look for the presence of large amounts of primary carbides to resist massive wear as is the case for high speed steel but with an exceptionally low content of %C to allow cold coining.
- Tool steels of the present invention excel mainly because of their high thermal diffusivity and wear resistance. Wear resistance and toughness tend to be inversely proportional, although different microstructures reach different relationships, i.e., as a function of microstructure different levels of toughness for the same elastic limit and hardness at a given temperature can be reached and, for a specific type of material, hardness tends to correlate with wear resistance unless the volume fracture or the morphology of wear resistant particles is significantly changed. In this vein, it is well known that for most tool steels with medium carbon content, pure microstructure of tempered martensite is the only one that offers the best compromise of mechanical properties.
- a strategy to obtain wear resistance and higher elastic limit at high temperatures and, at the same time, obtain high thermal conductivity is the use of carbides with high electron density, as secondary carbides of the M 3 Fe 3 C type and sometimes even primary carbides (M- should only be Mo or W for a greater thermal conductivity).
- carbides with high electron density As secondary carbides of the M 3 Fe 3 C type and sometimes even primary carbides (M- should only be Mo or W for a greater thermal conductivity).
- M- should only be Mo or W for a greater thermal conductivity There are other carbide types (Mo, W, Fe) with high electron densities and with tendency to solidify with a good crystalline perfection.
- these high carbide forming elements tend to form separate MC type carbides, due to its high affinity for
- this combination is highly desirable as the percentage of V as the percentage of Zr, Hf and Ta tend to significantly improve the wear resistance compared to a steel that has only carbides (Fe, Mo, W), the same applied for %Nb.
- carbide is referring to the primary carbides as well as the secondary, unless otherwise specified.
- %Cr or %Si in solid solution (oxidation resistance to high temperature).
- the negative effect on thermal diffusivity can be moderated through carbon fixing with stronger carbide formers elements.
- %Cr should not exceed 2% and, preferable, 1.5%.
- levels of 3% of Cr can be achieved maintaining a good thermal diffusivity, and even 1.4% for the case of Si.
- This balance provides an extraordinary thermal conductivity if the reinforcing ceramic particles formers, including the non metallic part (%C, %B and %N), are taken into the carbides (as an alternative nitrides, borides and intermediate substances). Then, the appropriated thermal treatment must be applied. This thermal treatment will have a phase in which most of the elements will be dissolved (austenitization to sufficiently high temperature, usually around 1080°C for moderated Mo eq levels, 1120°C for medium levels of Mo eq and 1240°C for high levels of Mo eq , exceptionaly, if distortion of the heat treatment is of great importance for the application, lower austenitization temperatures can be used).
- the highest possible temperature is desirable for the last tempering if thermal diffusivity is to be maximized, and this approach is used to set the intermediate tempering strategy. That is, the same final hardness level can be achieved with different sequences of tempering and the one using a higher final tempering temperature is chosen, if the only objective is to maximize the thermal diffusivity at a certain level of hardness. So, usually, unusually high final tempering temperatures end up being used, often above 600°C, even when hardness over 50 HRc are chosen.
- steels of the present invention it is usual to achieve hardness of 47 HRc, even more than 52 HRc, wih the last tempering cycle above 590°C giving a diffusivity greater than 8 mm 2 /s and, generally, more than 9 mm 2 /s.
- hardness greater than 42 HRc with the last tempering cycle above 600°C, often above 640°C, showing a diffusivity higher than 10 mm 2 /s, or even than 12 mm 2 /s.
- This alloying rule can be reformulated to better adapting to different levels of %C alloying, and thus, to different applications, since the given formulation is interesting for values of %C eq >0.33.
- Te, Bi or even Pb, Ca, Cu, Se, Sb or others can be used, with a maximum content of 1%, with the exception of Cu, than can even be of 2%.
- the most common substance, sulfur has, in comparison, a light negative effect on the matrix thermal conductivity in the normally used levels to increase machinability.
- its presence must be balanced with Mn, in an attempt to have everything in the form of spherical manganese bisulphide, less detrimental for toughness, as well as the least possible amount of the remaining two elements in solid solution in case that thermal conductivity needs to be maximized.
- Another hardening mechanism can be used in order to search for some specific combination of mechanical properties or environmental degradation resistance. It is always the intention to maximize the desired property, but trying to have minimal possible adverse impact on thermal conductivity.
- Solid solution with Cu, Mn, Ni, Co, Si, etc... including some carbide formers with less affinity to carbon, like Cr) and interstitial solid solution (mainly with C, N and B).
- precipitation can also be used, with an intermetallic formation like Ni 3 Mo, NiAl, Ni 3 Ti... (also of Ni and Mo, small quantities of Al and Ti can be added, but special care must be taken for Ti, since it dissolves in M 3 Fe 3 C carbides and a 2% should be used as a maximum).
- atomic mass and the formed type of carbide determine if the quantity of a used element should be big or small. So, for instance, 2%V is much more than 4%W. V tends to form MC carbides, unless it dissolves in other existing carbides. Thus, to form a carbide unit only a unit of V is needed, and the atomic mass is 50.9415. W tends to form M 3 Fe 3 C carbides in hot work steels. So three units of W are needed to form a carbide unit, and the atomic mass is 183.85. Therefore, 5.4 more times carbide units can be formed with 2%V than with 4%W.
- Tool steel of the present invention can be manufactured with any metallurgical process, among which the most common are sand casting, lost wax casting, continuous casting, melting in electric furnace, vacuum induction melting. Powder metallurgy processes can also be used along with any type of atomization and subsequent compacting as the HIP, CIP, cold or hot pressing, sintering (with or without a liquid phase), thermal spray or heat coating, to name a few of them.
- the alloy can be directly obtained with the desired shape or can be improved by other metallurgical processes. Any refining metallurgical process can be applied, like ESR, AOD, VAR... Forging or rolling are frequently used to increase toughness, even three-dimensional forging of blocks.
- Tool steel of the present invention can be obtained in the form of bar, wire or powder for use as solder alloy. Even, a low-cost alloy steel matrix can be manufactured and applying steel of the present invention in critical parts of the matrix by welding rod or wire made from steel of the present invention. Also laser, plasma or electron beam welding can be conducted using powder or wire made of steel of the present invention.
- the steel of the present invention could also be used with a thermal spraying technique to apply in parts of the surface of another material.
- the steel of the present invention can be used as part of a composite material, for example when embedded as a separate phase, or obtained as one of the phases in a multiphase material. Also when used as a matrix in which other phases or particles are embedded whatever the method of conducting the mixture (for instance, mechanical mixing, attrition, projection with two or more hoppers of different materials).
- Tool steel of the present invention can also be used for the manufacturing of parts under high thermo-mechanical loads and wear resistance or, basically, of any part susceptible to failure due to wear and thermal fatigue, or with requirements for high wear resistance and which takes advantage of its high thermal conductivity.
- the advantage is a faster heat transport or a reduced working temperature.
- components for combustion engines such as rings of the engine block
- reactors also in the chemical industry
- heat exchange devices generators or, in general, any power processing machine.
- Dies for plastic forming of thermoplastics and thermosets in all of its forms In general, any matrix, tool or part can benefit from increased wear resistance and thermal fatigue.
- dies, tools or parts that benefit from better thermal management as is the case of material forming or cutting dies with release of large amounts of energy (such as stainless steel or TRIP steels) or working at high temperatures (hot cutting, hot forming of sheet).
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Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11382004A EP2476772A1 (fr) | 2011-01-13 | 2011-01-13 | Acier avec haute résistance à l'usure et haute diffusion thermique |
PCT/EP2012/050531 WO2012095532A1 (fr) | 2011-01-13 | 2012-01-13 | Acier à outils présentant une diffusivité thermique élevée et une résistance à l'usure élevée |
CA2824238A CA2824238A1 (fr) | 2011-01-13 | 2012-01-13 | Acier a outils presentant une diffusivite thermique elevee et une resistance a l'usure elevee |
EP17166724.9A EP3330401A1 (fr) | 2011-01-13 | 2012-01-13 | Acier pour outil à diffusivité thermique élevée et présentant une résistance élevée à l'usure |
JP2013548855A JP2014508218A (ja) | 2011-01-13 | 2012-01-13 | 高い熱拡散率および高い耐摩耗性の工具鋼 |
KR1020137021412A KR20140004718A (ko) | 2011-01-13 | 2012-01-13 | 열 확산도와 내마모성이 높은 공구강 |
EP12700396.0A EP2663664A1 (fr) | 2011-01-13 | 2012-01-13 | Acier à outils présentant une diffusivité thermique élevée et une résistance à l'usure élevée |
MX2013008138A MX2013008138A (es) | 2011-01-13 | 2012-01-13 | Acero de herramientas con una resistencia al desgaste y difusividad termica extraordinarias. |
US13/978,782 US20140000770A1 (en) | 2011-01-13 | 2012-01-13 | High thermal diffusivity and high wear resistance tool steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11382004A EP2476772A1 (fr) | 2011-01-13 | 2011-01-13 | Acier avec haute résistance à l'usure et haute diffusion thermique |
Publications (1)
Publication Number | Publication Date |
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EP2476772A1 true EP2476772A1 (fr) | 2012-07-18 |
Family
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Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11382004A Withdrawn EP2476772A1 (fr) | 2011-01-13 | 2011-01-13 | Acier avec haute résistance à l'usure et haute diffusion thermique |
EP17166724.9A Withdrawn EP3330401A1 (fr) | 2011-01-13 | 2012-01-13 | Acier pour outil à diffusivité thermique élevée et présentant une résistance élevée à l'usure |
EP12700396.0A Withdrawn EP2663664A1 (fr) | 2011-01-13 | 2012-01-13 | Acier à outils présentant une diffusivité thermique élevée et une résistance à l'usure élevée |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17166724.9A Withdrawn EP3330401A1 (fr) | 2011-01-13 | 2012-01-13 | Acier pour outil à diffusivité thermique élevée et présentant une résistance élevée à l'usure |
EP12700396.0A Withdrawn EP2663664A1 (fr) | 2011-01-13 | 2012-01-13 | Acier à outils présentant une diffusivité thermique élevée et une résistance à l'usure élevée |
Country Status (7)
Country | Link |
---|---|
US (1) | US20140000770A1 (fr) |
EP (3) | EP2476772A1 (fr) |
JP (1) | JP2014508218A (fr) |
KR (1) | KR20140004718A (fr) |
CA (1) | CA2824238A1 (fr) |
MX (1) | MX2013008138A (fr) |
WO (1) | WO2012095532A1 (fr) |
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Also Published As
Publication number | Publication date |
---|---|
WO2012095532A1 (fr) | 2012-07-19 |
US20140000770A1 (en) | 2014-01-02 |
JP2014508218A (ja) | 2014-04-03 |
EP3330401A1 (fr) | 2018-06-06 |
MX2013008138A (es) | 2013-10-07 |
EP2663664A1 (fr) | 2013-11-20 |
CA2824238A1 (fr) | 2012-07-19 |
KR20140004718A (ko) | 2014-01-13 |
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