EP2468929A1 - Verfahren zur Beschichtung metallischer Teile mit Gewinde - Google Patents
Verfahren zur Beschichtung metallischer Teile mit Gewinde Download PDFInfo
- Publication number
- EP2468929A1 EP2468929A1 EP11195538A EP11195538A EP2468929A1 EP 2468929 A1 EP2468929 A1 EP 2468929A1 EP 11195538 A EP11195538 A EP 11195538A EP 11195538 A EP11195538 A EP 11195538A EP 2468929 A1 EP2468929 A1 EP 2468929A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- piece
- paint
- process according
- previous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/002—Cell separation, e.g. membranes, diaphragms
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/008—Current shielding devices
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/565—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of zinc
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/18—Processes for applying liquids or other fluent materials performed by dipping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2350/00—Pretreatment of the substrate
- B05D2350/60—Adding a layer before coating
- B05D2350/65—Adding a layer before coating metal layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/58—No clear coat specified
- B05D7/586—No clear coat specified each layer being cured, at least partially, separately
Definitions
- the present invention relates to a process for coating threaded metallic pieces, in particular screws for use for example in the automobile field.
- EP-A-1 992 477 describes a process for coating metal sheets for application in televisions or household electrical appliances in general.
- US-A-2005/019 600 describes a process for coating steel plates for use in building.
- EP-A-1 679 130 describes a process for coating steel sheets for domestic use with a plurality of layers.
- US-A-2003/072 949 describes a process for coating metal sheets for motor vehicle bodywork parts, which requires the electro-deposition of a resin.
- EP-A-1 607 426 describes a process for production by extrusion of a rolled sheet, in particular for cans.
- US-A-4 898 775 describes a process for coating metal sheets with a paint containing atoms of fluorine applied by means of plasma.
- US-A-5 178 903 describes a process for coating penetration fasteners for timber (therefore necessarily not threaded), which provides for the application of a paint that is mandatorily based on aliphatic polyurethane.
- US-A-4 165 242 describes a process for coating metallic pieces of various kinds, which provides mandatorily for electrophoretic deposition of an organic paint using special insulated cathodes.
- this object is achieved by a process for coating a threaded metallic piece, comprising in sequence the steps of:
- the electrolytic cell is provided with membranes screening the electrodes, and the bath of the electrolytic cell further contains Ni ions, in such a way that the first layer contains Zn and Ni.
- the piece is subjected to degreasing and/or pickling treatments, and after the electro-deposition and before the application of the second layer of paint, the piece is subjected to a passivation treatment.
- the second layer of paint is applied in two coats and the application of each coat of paint requires first the immersion of the piece in a bath of paint, then centrifuging and finally baking.
- the process of the invention is intended exclusively for coating threaded metallic pieces, such as screws, nuts, bolts etc., and it is therefore intrinsically different from and not comparable with processes for coating metal sheets or similar two-dimensional articles. It also necessarily requires that the metallic piece to be coated should be used as cathode for the deposition of the first layer containing Zn, and that the second layer - i.e. the outer layer of the coating, exposed to the external environment - should be polyester-based. None of the prior documents mentioned above, alone or in combination with the others, describes an individual embodiment incorporating all these characteristics, nor respectively prompts the expert in the field to actually implement it.
- Wheel screws M14x48.5 are first subjected to degreasing in a bath of caustic soda of a concentration of 50 cm 3 /l at a temperature of 60°C for 18 minutes, to subsequent anodic cleaning with a bath of caustic soda of a concentration of 100 cm 3 /l at a temperature of 40°C and an electrical voltage of 10 V for 6 minutes, and finally to pickling in a bath of hydrochloric acid 16°Bè without additives at a temperature of 20°C for 12 minutes.
- the screws thus treated are used as cathode of an electrolytic cell provided with membranes screening the electrodes.
- the screws thus coated are then passivated in a bath of salts of Cr(III) and Co (supplied by the company Coventya under the commercial name FINIDIP) having a concentration of 80-100 cm 3 /l for 6 minutes.
- the screws coated with the first layer and passivated are dried at a temperature of 60°C in a centrifuge at 300 rpm for 7 minutes, and then left to settle for at least 36 hours without coming into contact with polluting agents (oils, dust etc.) of any kind.
- the screws After settling, the screws are immersed in a bath of paint having a viscosity of 38-42" for 25 seconds. During immersion the screws are rotated at 10 rpm.
- polyester-based paint containing a black pigment is supplied by the company Doerken under the commercial name Deltaprotekt VL451GZ.
- the screws are then centrifuged for 13 seconds at 260 rpm to standardise the thickness of the coat of paint which has been deposited on them.
- the screws are then moved into a pre-oven kept at a temperature of 100°C for a time of 20 minutes and into an oven kept at a temperature of 185°C for a time of 50 minutes, so as to bake the first coat of paint.
- screws are obtained coated with a first layer of Zn-Ni and a second layer of paint.
- the characteristics of the layers and of the finished screws are as follows.
- Thickness 8-12 ⁇ m
- Ni content 12-15%
- Wettability 38 mN/m
- Tightenability 6g
- Appearance matt black, slightly iridescent without the presence of brightening agent.
- Second layer of paint (applied in two coats)
- Paint quantity 0.070-0.080 g/screw, Surface area of one screw: 34 cm 2 , Density of dried paint: 1.7 g/cm 3 , Thickness: 11-14 ⁇ m.
- Total thickness of the two layers of coating 19-26 ⁇ m (in such a way that the screw complies with a thread check using a threaded ring having a tolerance of 6h, with a maximum torque of 2.8 Nm);
- Appearance gloss black without accumulations of paint (in particular in the recess in the head and in the threads) and without bare patches.
- threaded pieces in particular wheel screws coated by the process of the invention, surprisingly and completely unexpectedly have a combination of properties which render them particularly useful for the intended use, that is to say:
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Paints Or Removers (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITTO2010A001065A IT1405319B1 (it) | 2010-12-27 | 2010-12-27 | Procedimento di rivestimento di pezzi metallici filettati |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2468929A1 true EP2468929A1 (de) | 2012-06-27 |
EP2468929B1 EP2468929B1 (de) | 2015-04-08 |
Family
ID=43737453
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11195538.1A Revoked EP2468929B1 (de) | 2010-12-27 | 2011-12-23 | Verfahren zur Beschichtung metallischer Teile mit Gewinde |
Country Status (3)
Country | Link |
---|---|
US (1) | US20120168317A1 (de) |
EP (1) | EP2468929B1 (de) |
IT (1) | IT1405319B1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110029377A (zh) * | 2019-05-15 | 2019-07-19 | 东南大学 | 一种长波段超黑多孔复合材料及其制备方法 |
EP3945145A1 (de) * | 2020-07-29 | 2022-02-02 | SFS Intec Holding AG | Zn-ni als beschichtungslage auf selbstbohrenden schrauben aus austenitischem edelstahl |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4165242A (en) * | 1977-11-21 | 1979-08-21 | R. O. Hull & Company, Inc. | Treatment of metal parts to provide rust-inhibiting coatings by phosphating and electrophoretically depositing a siccative organic coating |
US20060289293A1 (en) * | 2005-06-24 | 2006-12-28 | Hon Hai Precision Industry Co., Ltd. | Composite mold and method for manufacturing the same |
WO2008052169A1 (en) * | 2006-10-27 | 2008-05-02 | Elisha Holding Llc | Non-chromium containing black multi-layer coatings |
Family Cites Families (30)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4898775A (en) * | 1985-04-27 | 1990-02-06 | Nippon Steel Corporation | Paint coated metal sheets |
AU583444B2 (en) * | 1986-01-24 | 1989-04-27 | Kawasaki Steel Corporation | Organic coated steel strip having improved bake hardenability and method for making |
US4885215A (en) * | 1986-10-01 | 1989-12-05 | Kawasaki Steel Corp. | Zn-coated stainless steel welded pipe |
US5275892A (en) | 1987-11-05 | 1994-01-04 | Whyco Chromium Company, Inc. | Multi-layer corrosion resistant coating for fasteners and method of making |
JPH0735596B2 (ja) * | 1988-12-26 | 1995-04-19 | 川崎製鉄株式会社 | ZnまたはZn―Ni合金めっきステンレス鋼帯の製造方法 |
JPH03100180A (ja) * | 1989-09-14 | 1991-04-25 | Nippon Steel Corp | 端面耐食性の優れためっき塗装鋼板の製造方法 |
US5178903A (en) * | 1989-09-29 | 1993-01-12 | Illinois Tool Works Inc. | Coated metal fastener and method for making same |
JP2841912B2 (ja) * | 1991-03-29 | 1998-12-24 | 日本鋼管株式会社 | 溶接可能な黒色鋼板 |
DE69107067T2 (de) * | 1991-07-18 | 1995-06-01 | Daido Oxygen | Schraube aus hartem rostfreiem austenitischem Stahl. |
AU6661794A (en) | 1993-05-04 | 1994-11-21 | Bergholtz, Goran | A screw |
EP0939111B1 (de) | 1998-02-26 | 2004-01-28 | Tsubakimoto Chain Co. | Beschichtetes Eisen, Verfahren zur Oberflächenbehandlung von Eisen oder ein Verfahren zur Oberflächenbehandlung von Befestigungsteilen |
DE10016181A1 (de) | 1999-04-07 | 2000-11-02 | Holzapfel Metallveredelung Gmb | Verfahren zum elektrolytischen Beschichten von Metallteilen |
JP2000297252A (ja) * | 1999-04-14 | 2000-10-24 | Kansai Paint Co Ltd | 自動車車体用プラスチック被覆金属板 |
US6527841B2 (en) | 2000-10-31 | 2003-03-04 | The United States Of America As Represented By The Secretary Of The Navy | Post-treatment for metal coated substrates |
US20050109426A1 (en) * | 2002-03-14 | 2005-05-26 | Dipsol Chemicals Co., Ltd. | Processing solution for forming hexavalent chromium free, black conversion film on zinc or zinc alloy plating layers, and method for forming hexavalent chromium free, black conversion film on zinc or zinc alloy plating layers |
JP3620510B2 (ja) * | 2002-04-05 | 2005-02-16 | ユケン工業株式会社 | 基材とその製造方法と自動車部品 |
KR100503164B1 (ko) * | 2002-09-19 | 2005-07-21 | 유니온스틸 주식회사 | 고내후성 칼라강판 및 그의 제조방법 |
CN100523268C (zh) | 2003-03-07 | 2009-08-05 | 贝卡尔特股份有限公司 | 锌镍镀层 |
KR100965464B1 (ko) * | 2003-03-19 | 2010-06-24 | 도요 세이칸 가부시키가이샤 | 라미네이트용 필름 및 이것을 이용하여 이루어지는라미네이트재 |
EP1500686B1 (de) * | 2003-07-22 | 2011-07-13 | Hoden Seimitsu Kako Kenkyusho Co., Ltd. | Rostinhibierendes Behandlungsverfahren für Metalle |
US20050121332A1 (en) | 2003-10-03 | 2005-06-09 | Kochilla John R. | Apparatus and method for treatment of metal surfaces by inorganic electrophoretic passivation |
US7101469B2 (en) | 2004-11-10 | 2006-09-05 | Atotech Deutschland Gmbh | Metal pieces and articles having improved corrosion resistance |
KR100698363B1 (ko) * | 2005-01-05 | 2007-03-23 | 유니온스틸 주식회사 | 프린트성이 가미된 편면 엠보스 칼라강판 및 그 제조방법 |
US7125613B1 (en) | 2005-03-07 | 2006-10-24 | Material Sciences Corporation, Engineered Materials And Solutions Group, Inc. | Coated metal article and method of making same |
EP2050841B1 (de) * | 2005-04-26 | 2016-05-11 | ATOTECH Deutschland GmbH | Alkalisches Galvanikbad mit einer Filtrationsmembran |
JP4738910B2 (ja) * | 2005-06-21 | 2011-08-03 | 日本表面化学株式会社 | 亜鉛−ニッケル合金めっき方法 |
JP5194465B2 (ja) * | 2006-03-08 | 2013-05-08 | Jfeスチール株式会社 | 塗装鋼板、加工品および薄型テレビ用パネルならびに塗装鋼板の製造方法 |
EP2189551B1 (de) | 2007-08-03 | 2017-07-05 | Dipsol Chemicals Co., Ltd. | Korrosionsbeständige chemische konversionsbeschichtung mit dreiwertigem chrom |
EP2096193B1 (de) | 2008-02-21 | 2013-04-03 | Atotech Deutschland GmbH | Verfahren zur Herstellung von korrosionsresistentem Zink und Zink-Nickel-plattierten linearen oder komplex geformten Teilen |
EP2157208A1 (de) | 2008-08-01 | 2010-02-24 | Material Sciences Corporation | Metallsubstrat mit farbiger Acrylbeschichtung |
-
2010
- 2010-12-27 IT ITTO2010A001065A patent/IT1405319B1/it active
-
2011
- 2011-12-23 US US13/336,341 patent/US20120168317A1/en not_active Abandoned
- 2011-12-23 EP EP11195538.1A patent/EP2468929B1/de not_active Revoked
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4165242A (en) * | 1977-11-21 | 1979-08-21 | R. O. Hull & Company, Inc. | Treatment of metal parts to provide rust-inhibiting coatings by phosphating and electrophoretically depositing a siccative organic coating |
US20060289293A1 (en) * | 2005-06-24 | 2006-12-28 | Hon Hai Precision Industry Co., Ltd. | Composite mold and method for manufacturing the same |
WO2008052169A1 (en) * | 2006-10-27 | 2008-05-02 | Elisha Holding Llc | Non-chromium containing black multi-layer coatings |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110029377A (zh) * | 2019-05-15 | 2019-07-19 | 东南大学 | 一种长波段超黑多孔复合材料及其制备方法 |
EP3945145A1 (de) * | 2020-07-29 | 2022-02-02 | SFS Intec Holding AG | Zn-ni als beschichtungslage auf selbstbohrenden schrauben aus austenitischem edelstahl |
US11920624B2 (en) | 2020-07-29 | 2024-03-05 | SFS Group International AG | Zn-Ni as a coating layer on self-drilling screws of austenitic stainless steel |
Also Published As
Publication number | Publication date |
---|---|
EP2468929B1 (de) | 2015-04-08 |
ITTO20101065A1 (it) | 2012-06-28 |
US20120168317A1 (en) | 2012-07-05 |
IT1405319B1 (it) | 2014-01-03 |
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