EP2393619B1 - Procédé de fabrication de pièces moulées sous pression - Google Patents
Procédé de fabrication de pièces moulées sous pression Download PDFInfo
- Publication number
- EP2393619B1 EP2393619B1 EP10743166A EP10743166A EP2393619B1 EP 2393619 B1 EP2393619 B1 EP 2393619B1 EP 10743166 A EP10743166 A EP 10743166A EP 10743166 A EP10743166 A EP 10743166A EP 2393619 B1 EP2393619 B1 EP 2393619B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- aluminum alloy
- working space
- nanoparticles
- oxide
- kneading
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000004519 manufacturing process Methods 0.000 title description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 46
- 239000007787 solid Substances 0.000 claims description 41
- 238000004898 kneading Methods 0.000 claims description 39
- 229910052751 metal Inorganic materials 0.000 claims description 30
- 239000002184 metal Substances 0.000 claims description 30
- 239000002105 nanoparticle Substances 0.000 claims description 30
- 238000004512 die casting Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 17
- 238000011049 filling Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000005266 casting Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 239000002041 carbon nanotube Substances 0.000 claims description 4
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 4
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 2
- XUGISPSHIFXEHZ-GPJXBBLFSA-N [(3r,8s,9s,10r,13r,14s,17r)-10,13-dimethyl-17-[(2r)-6-methylheptan-2-yl]-2,3,4,7,8,9,11,12,14,15,16,17-dodecahydro-1h-cyclopenta[a]phenanthren-3-yl] acetate Chemical compound C1C=C2C[C@H](OC(C)=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 XUGISPSHIFXEHZ-GPJXBBLFSA-N 0.000 claims description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Inorganic materials O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 2
- OVHDZBAFUMEXCX-UHFFFAOYSA-N benzyl 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)OCC1=CC=CC=C1 OVHDZBAFUMEXCX-UHFFFAOYSA-N 0.000 claims description 2
- 239000000567 combustion gas Substances 0.000 claims description 2
- 229910021485 fumed silica Inorganic materials 0.000 claims description 2
- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten(VI) oxide Inorganic materials O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 2
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium oxide Inorganic materials O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 claims 1
- OLQSNYOQJMTVNH-UHFFFAOYSA-N germanium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Ge+4] OLQSNYOQJMTVNH-UHFFFAOYSA-N 0.000 claims 1
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 claims 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims 1
- 230000000694 effects Effects 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 3
- 229910002012 Aerosil® Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 210000001787 dendrite Anatomy 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- -1 iron (III) oxide germanium (IV) oxide Chemical compound 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010118 rheocasting Methods 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010117 thixocasting Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/007—Semi-solid pressure die casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/08—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled
- B22D17/10—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled with horizontal press motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/001—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides
- C22C32/0015—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides with only single oxides as main non-metallic constituents
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0089—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with other, not previously mentioned inorganic compounds as the main non-metallic constituent, e.g. sulfides, glass
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
- C22C2026/002—Carbon nanotubes
Definitions
- the invention relates to a method for the production of die cast parts from an aluminum alloy according to the preamble of claim 1.
- molten metal in a liquid state is filled in a cylinder tube in which a push rod is coaxially arranged.
- the outer diameter of the push rod here is smaller than the inner diameter of the cylinder tube, so that the liquid metal flows in the space between the cylinder tube and push rod.
- the push rod is provided to effect axial reciprocation and rotation about its longitudinal axis.
- a valve surrounding the push rod and slidable on the inner wall of the cylinder tube while overcoming a frictional resistance divides the cylinder tube into upper and lower chambers. Depending on the axial displacement direction of the push rod, the valve opens and closes, allowing or blocking the flow of metal between the upper and lower chambers.
- the valve As the push rod advances, the valve remains closed and the metal in the lower chamber of the cylinder tube is pushed through an outlet opening into the fill chamber of a die casting machine.
- the temperature profile of the molten metal in the cylinder tube is controlled so that adjusts a partially solid melt with a certain solids content.
- From the lateral surface of the push rod wings protrude radially.
- the wings serve on the one hand, the coaxial storage of the push rod in the cylinder tube by the wings are supported on the inner wall of the cylinder tube.
- the blades lead by the rotation of the push rod about its longitudinal axis to a stirring of the molten metal with the aim of a uniform temperature distribution in the metal.
- the invention has for its object to provide a method of the type mentioned, with which continuously a partially solid aluminum alloy melt can be provided inexpensively and further processed to die-cast parts.
- Another object of the invention is to provide a process for the production of nanoparticle-reinforced aluminum alloy die-cast parts, with which a partially solid aluminum alloy melt continuously under the action of process-typical
- Shear forces with a high fine dispersion of nanoparticles can be inexpensively provided and further processed into die-cast parts.
- the solution of the second object according to the invention results in nanoparticles in the mixing and kneading machine being mixed with the aluminum alloy and finely dispersed by high shear forces in the aluminum alloy to produce nanoparticle-reinforced die-cast parts, with liquid aluminum alloy and nanoparticles at one end of the housing facing the working space supplied and removed at the other end of the housing the working space as a partially solid aluminum alloy with a predetermined solid content and with finely dispersed in the aluminum alloy nanoparticles.
- the high shear forces present in the partially solidified phase state in the kneading process cause, in addition to the comminution of forming dendritic branches and the higher ductility thus achieved, a fine dispersion of the nanoparticles which is required for their strength-increasing effect.
- the inner housing shell is surrounded by an outer housing shell to form a preferably hollow cylindrical space and for cooling and heating of the working space cold and / or hot gases are passed through the gap.
- cold and / or hot gases are passed through the gap.
- hot gases preferably combustion gases
- the gases are preferably passed in countercurrent to the transport direction of the aluminum alloy through the gap.
- the solid content of the aluminum alloy is preferably adjusted to 40 to 80%, in particular to more than 50%.
- the partially solid aluminum alloy is removed from the working space as a semi-solid metal strand.
- the continuously emerging, partially solid metal strand is subdivided into partially solid metal portions and the partially solid metal portions are transferred into the filling chamber of the die casting machine.
- the weight fraction of the nanoparticles in the alloy is preferably between about 0.1 to 10%.
- Suitable, inexpensive nanoparticles are preferably made of fumed silica, such as. B. Aerosil ®.
- other nanoparticles can be used, such as.
- As the known carbon nanotubes (carbon nanotubes, CNT), and other, for example, according to the known Aerosil ® method produced nanoscale particles of metal and Halbmetalloxiden, such as. Example, alumina (Al 2 O 3 ), titanium dioxide (TiO 2 ), zirconium oxide (ZrO 2 ), antimony (III) oxide, chromium (III) oxide, iron (III) oxide germanium (IV) oxide, vanadium (V) oxide or tungsten (VI) oxide.
- the system for die casting of aluminum alloy die castings optionally reinforced with nanoparticles has a die casting machine 10 and one of the die casting machine 10 prefixed mixing and kneading machine 30.
- the only partially reproduced in the drawing die casting machine 10 is a commercially available machine for conventional die casting of aluminum alloys and has u. a. a filling chamber 12 connected to a fixed side 18 of a casting mold and having an opening 16 for receiving the metal to be ejected from the filling chamber 12 by means of a piston 20 and to be injected into a mold cavity 14 of the casting mold.
- the mixing and kneading machine 30 is in the FIGS. 2 and 3 shown in detail.
- the basic structure of such a mixing and kneading machine is for example from the CH-A-278 575 known.
- the mixing and kneading machine 30 has a housing 31 with a working space 34 enclosed by an inner housing jacket 32, in which a worm shaft 36 which rotates in the inner housing jacket 32 about a longitudinal axis x and translates in the longitudinal axis x is arranged.
- the worm shaft 36 is interrupted in the circumferential direction to form individual Kneteriel 38. In this way arise between the individual kneading blades 38 axial passage openings 40.
- the working chamber 34 delimiting, cylindrical inner housing shell 32 of the mixing and kneading machine 30 is of a cylindrical outer housing shell 46 surrounded.
- the inner housing shell 32 and the outer housing shell 46 form a double jacket and enclose a hollow cylindrical space 48.
- a filling opening 50 for supplying liquid aluminum alloy and optionally nanoparticles into the working space 34 is provided. Although only one fill opening 50 is shown in the drawing, two separate fill openings may be provided for the aluminum alloy and for the nanoparticles. In principle, it is also possible to mix the nanoparticles of the liquid aluminum alloy into the kneading and mixing machine 30 before the metal is introduced.
- an outlet opening 52 is provided for removing semi-solid aluminum alloy with optionally dispersed nanoparticles in it.
- inlet openings 54, 56 for introducing cold or hot gases into the intermediate space 48 are provided in the outer housing shell 46.
- outlet openings 58, 60 for the exit of the gases from the intermediate space 48 are provided on the end of the housing 36 near the drive end of the worm shaft.
- Fig. 4 shows a schematic representation of characteristic shear and Dehnungsströmfelder in a product mass P, as in a trained in the prior art mixing and kneading machine 30 through a a kneading stud 42 passing Knethoff 38 occur.
- the direction of rotation of the kneading blade 38 is schematically indicated by a curved arrow A, while the translational movement of the kneading blade 38 is indicated by a double arrow B. Due to the rotational movement of the kneading blade 38 whose tip divides the product mass P, as indicated by arrows C, D.
- a maximum approximation of kneading blade 38 and kneading pin 42 is produced per shear cycle by the sinusoidal axial movement of the respective kneading blade 38 on a line and thus a maximum shear rate in the product mass P.
- An aluminum alloy melt held just above the liquidus temperature of the alloy is metered into the working space 34 alone or together with nanoparticles via the filling opening 50.
- By crushing the partially solidified aluminum alloy with nanoparticles between the kneading blades 38 and the kneading pin 42 high shear forces are applied, which lead both to the comminution of dendrite branches and cause fine dispersion of the present in the form of agglomerates nanoparticles.
- An efficient, homogenizing mixing results from the superposition of radial and longitudinal mixing effect.
- the solid portion of the aluminum alloy in the working space 34 is so is set to be in the desired range upon removal of the metal through the outlet port 52.
- the desired solid content of the aluminum alloy is adjusted by measuring the change in the viscosity of the molten metal in the kneading and mixing machine 30.
- the viscosity increasing with increasing solid fraction of the partially solid aluminum alloy can be detected, for example, by measuring the rotational resistance on the drive shaft 44 of the worm shaft 36.
- By determining the rotational resistance for defined fixed fractions it is possible to determine corresponding setpoint values to which measured actual values are regulated by controlling the flow of cold and hot gases through the intermediate space 48 between the inner and outer housing shells 32, 46.
- the aluminum alloy containing the desired solid fraction and optionally finely dispersed nanoparticles is introduced via the filling opening 16 into the filling chamber 12 of the die casting machine 10 and cyclically shot from the filling chamber 12 into the mold cavity 14 of the casting mold by the piston 20 in a known manner.
- the aluminum alloy containing the desired solid fraction and optionally finely dispersed nanoparticles is continuously ejected via the outlet opening 52 in the form of a partially solid metal strand 70.
- partially solid metal portions 72 are cut to length, for example, with a rotating knife.
- the partially fixed metal portions 72 usually correspond to those for the production of a single die casting required amount of metal and are transferred individually for each shot in the filling chamber 12 of the die casting machine 10 and shot from this intermittently by means of the piston 20 in a known manner from the filling chamber 12 into the mold cavity 14 of the mold.
- the semi-solid metal strand 70 leaves the mixing and kneading machine 30 in the direction of the longitudinal axis x of the worm shaft 36 in the horizontal direction, but is also another, z. B. vertical, exit direction conceivable.
- the cross section of the metal strand 70 depends on the cross section of the outlet opening 52 and is usually circular.
- the partially fixed metal portions 72 can be gripped, for example, with a pair of pliers and transferred into the filling chamber 12 of the die casting machine 10.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Powder Metallurgy (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Continuous Casting (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Claims (10)
- Procédé de fabrication de pièces moulées sous pression en un alliage d'aluminium, dans lequel l'alliage d'aluminium traverse une machine comportant une enceinte (31) avec une chambre de travail (34) entourée par une enveloppe d'enceinte intérieure (32) et avec un arbre muni d'ailettes tournant autour d'un axe longitudinal (x) dans l'enveloppe d'enceinte intérieure (32) et se déplaçant en translation alternée selon l'axe longitudinal (x), dans lequel on introduit l'alliage d'aluminium liquide dans la chambre de travail (34) à une extrémité de l'enceinte (31) et on le prélève hors de la chambre de travail (34) à l'autre extrémité de l'enceinte (31) sous la forme d'un alliage d'aluminium partiellement solide avec une proportion de solide prédéterminée, on le transfère dans une chambre de remplissage (12) d'une machine de coulée sous pression (10) et on le refoule dans un moule de coulée au moyen d'un piston (20), dans lequel on règle la proportion de solide de l'alliage d'aluminium à la proportion de solide prédéterminée dans la chambre de travail (34) par un refroidissement et un chauffage ciblés de la chambre de travail (34), caractérisé en ce que l'on soumet l'alliage d'aluminium à des forces de cisaillement élevées dans une machine de mélange et de pétrissage (30) avec un arbre à vis sans fin (36) interrompu en direction périphérique en formant des ailettes de pétrissage individuelles (38) avec des ouvertures de passage (40) entre les ailettes de pétrissage (38) et avec des plots de pétrissage (42) fixés à l'enveloppe d'enceinte intérieure (32), pénétrant dans la chambre de travail (34) et s'engageant dans les ouvertures de passage axiales (40).
- Procédé selon la revendication 1, caractérisé en ce que l'enveloppe d'enceinte intérieure (32) est entourée par une enveloppe d'enceinte extérieure (46) en formant une chambre intermédiaire (48) de préférence cylindrique creuse et on conduit des gaz froids et/ou chauds à travers la chambre intermédiaire (48) pour refroidir et chauffer la chambre de travail (34).
- Procédé selon la revendication 2, caractérisé en ce que l'on conduit pour le refroidissement de l'air, de préférence de l'air comprimé, et pour le chauffage des gaz chauds, de préférence des gaz de combustion, à travers la chambre intermédiaire (48).
- Procédé selon la revendication 2 ou 3, caractérisé en ce que l'on conduit les gaz à travers la chambre intermédiaire (48) à contre-courant par rapport à la direction de transport de l'alliage d'aluminium.
- Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que, pour le réglage d'une proportion de solide désirée, on mesure la viscosité de l'alliage d'aluminium dans la chambre de travail (34) et on la règle à une valeur prédéterminée par un refroidissement et un chauffage ciblés de la chambre de travail (34).
- Procédé selon l'une quelconque des revendications 1 à 5, caractérisé en ce que l'on règle la proportion de solide de l'alliage d'aluminium à 40 à 80 %, de préférence à plus de 50 %.
- Procédé selon l'une quelconque des revendications 1 à 6, caractérisé en ce que l'on prélève l'alliage d'aluminium partiellement solide hors de la chambre de travail (34) sous la forme d'une barre métallique partiellement solide (70), on divise la barre métallique partiellement solide (70) en portions métalliques partiellement solides (72) et on transfère les portions métalliques partiellement solides (72) dans la chambre de remplissage (12) de la machine de coulée sous pression (10).
- Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce que, pour la fabrication de pièces moulées sous pression renforcées par des nanoparticules, on mélange des nanoparticules avec l'alliage d'aluminium dans la machine de mélange et de pétrissage (30) et on les disperse finement dans l'alliage d'aluminium à l'aide de forces de cisaillement élevées, dans lequel on introduit l'alliage d'aluminium liquide et des nanoparticules dans la chambre de travail (34) à une extrémité de l'enceinte (31) et on les prélève hors de la chambre de travail (34) à l'autre extrémité de l'enceinte (31) sous la forme d'un alliage d'aluminium partiellement solide avec une proportion de solide prédéterminée et avec des nanoparticules finement dispersées dans l'alliage d'aluminium.
- Procédé selon la revendication 8, caractérisé en ce que la part en volume des nanoparticules dans l'alliage vaut 0,1 à 10 %.
- Procédé selon la revendication 9, caractérisé en ce que l'on utilise comme nanoparticules l'acide silicique pyrogène, des nanotubes de carbone (carbon nanotubes, CNT), ainsi que d'autres particules nanométriques d'oxydes de métaux et de métalloïdes, comme par exemple l'oxyde d'aluminium (Al2O3), le dioxyde de titane (TiO2), l'oxyde de zirconium (ZrO2), l'oxyde d'antimoine(III), l'oxyde de chrome(III), l'oxyde de fer(III), l'oxyde de germanium(IV), l'oxyde de vanadium(V) ou l'oxyde de tungstène(VI).
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10743166A EP2393619B1 (fr) | 2010-03-24 | 2010-08-19 | Procédé de fabrication de pièces moulées sous pression |
PL10743166T PL2393619T3 (pl) | 2010-03-24 | 2010-08-19 | Metoda wytwarzania elementów odlewanych ciśnieniowo |
SI201030249T SI2393619T1 (sl) | 2010-03-24 | 2010-08-19 | Postopek izdelave pod pritiskom vlitih delov |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10157519 | 2010-03-24 | ||
EP10743166A EP2393619B1 (fr) | 2010-03-24 | 2010-08-19 | Procédé de fabrication de pièces moulées sous pression |
PCT/EP2010/062089 WO2011116838A1 (fr) | 2010-03-24 | 2010-08-19 | Procédé de fabrication de pièces moulées sous pression |
Publications (2)
Publication Number | Publication Date |
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EP2393619A1 EP2393619A1 (fr) | 2011-12-14 |
EP2393619B1 true EP2393619B1 (fr) | 2013-04-03 |
Family
ID=42167439
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10743166A Not-in-force EP2393619B1 (fr) | 2010-03-24 | 2010-08-19 | Procédé de fabrication de pièces moulées sous pression |
Country Status (16)
Country | Link |
---|---|
US (1) | US20130220568A1 (fr) |
EP (1) | EP2393619B1 (fr) |
KR (1) | KR20130055563A (fr) |
CN (1) | CN102834203A (fr) |
AU (1) | AU2010349399A1 (fr) |
BR (1) | BR112012023916A2 (fr) |
CA (1) | CA2792432A1 (fr) |
DK (1) | DK2393619T3 (fr) |
ES (1) | ES2423326T3 (fr) |
HR (1) | HRP20130605T1 (fr) |
MX (1) | MX2012010807A (fr) |
PL (1) | PL2393619T3 (fr) |
PT (1) | PT2393619E (fr) |
RU (1) | RU2012143377A (fr) |
SI (1) | SI2393619T1 (fr) |
WO (1) | WO2011116838A1 (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102010061959A1 (de) * | 2010-11-25 | 2012-05-31 | Rolls-Royce Deutschland Ltd & Co Kg | Verfahren zur Herstellung von hochtemperaturbeständigen Triebwerksbauteilen |
EP2522885A1 (fr) | 2011-05-11 | 2012-11-14 | Rheinfelden Alloys GmbH & Co. KG | Agencement d'étanchéification |
EP2564953A1 (fr) * | 2011-09-05 | 2013-03-06 | Rheinfelden Alloys GmbH & Co. KG | Procédé de production de pièces formées |
CN103008610B (zh) * | 2012-12-18 | 2015-05-27 | 华南理工大学 | 锌合金蜗轮的挤压铸造方法 |
AT518824A1 (de) * | 2016-05-31 | 2018-01-15 | Lkr Leichtmetallkompetenzzentrum Ranshofen Gmbh | Verfahren zur Herstellung eines Profils aus einer Metalllegierung |
AT518825A1 (de) * | 2016-05-31 | 2018-01-15 | Lkr Leichtmetallkompetenzzentrum Ranshofen Gmbh | Verfahren zur Herstellung eines Profils aus einer Metalllegierung |
DE102021203642B3 (de) | 2021-04-13 | 2022-09-08 | Volkswagen Aktiengesellschaft | Lagerkern für ein Gummi-Metalllager, Gummi-Metalllager und Kraftfahrzeug mit einem solchen |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH278575A (de) | 1949-11-04 | 1951-10-31 | List Heinz | Misch- und Knetmaschine. |
US2892224A (en) * | 1957-05-09 | 1959-06-30 | Nat Lead Co | Heating of dies by internal combustion |
DE2401654C2 (de) * | 1974-01-15 | 1975-11-20 | Matthias 4150 Krefeld Welsch | Verfahren und Vorrichtung zur Herstellung von Aluminium |
IT1257114B (it) * | 1992-09-29 | 1996-01-05 | Weber Srl | Procedimento per l'ottenimento di masselli reocolati, in particolare adatti a venire utilizzati per la produzione di pressocolati ad alte prestazioni meccaniche. |
IT1260684B (it) * | 1993-09-29 | 1996-04-22 | Weber Srl | Metodo ed impianto per la pressocolata in semiliquido di componenti ad alte prestazioni meccaniche a partire da masselli reocolati. |
JP3817786B2 (ja) * | 1995-09-01 | 2006-09-06 | Tkj株式会社 | 合金製品の製造方法及び装置 |
US5881796A (en) * | 1996-10-04 | 1999-03-16 | Semi-Solid Technologies Inc. | Apparatus and method for integrated semi-solid material production and casting |
KR100607219B1 (ko) * | 1998-03-31 | 2006-08-01 | 다카다 가부시키가이샤 | 정밀 다이캐스팅에 의해 금속부품을 제조하기 위한 방법및 장치 |
MXPA01000508A (es) * | 1998-07-24 | 2002-11-29 | Gibbs Die Casting Aluminum | Aparato y metodo para la fundicion de metales semisolidos. |
DE19907118C1 (de) * | 1999-02-19 | 2000-05-25 | Krauss Maffei Kunststofftech | Spritzgießvorrichtung für metallische Werkstoffe |
GB2354471A (en) * | 1999-09-24 | 2001-03-28 | Univ Brunel | Producung semisolid metal slurries and shaped components therefrom |
US7264037B2 (en) * | 2003-07-02 | 2007-09-04 | Honda Motor Co., Ltd. | Molding of slurry-form semi-solidified metal |
US7509993B1 (en) * | 2005-08-13 | 2009-03-31 | Wisconsin Alumni Research Foundation | Semi-solid forming of metal-matrix nanocomposites |
PT1815958E (pt) * | 2006-02-06 | 2008-10-28 | Buss Ag | Máquina de misturar e amassar |
US7837811B2 (en) * | 2006-05-12 | 2010-11-23 | Nissei Plastic Industrial Co., Ltd. | Method for manufacturing a composite of carbon nanomaterial and metallic material |
JP4224083B2 (ja) * | 2006-06-15 | 2009-02-12 | 日精樹脂工業株式会社 | 複合金属材料の製造方法及び複合金属成形品の製造方法 |
-
2010
- 2010-08-19 CN CN201080065674XA patent/CN102834203A/zh active Pending
- 2010-08-19 CA CA2792432A patent/CA2792432A1/fr not_active Abandoned
- 2010-08-19 PT PT107431660T patent/PT2393619E/pt unknown
- 2010-08-19 DK DK10743166.0T patent/DK2393619T3/da active
- 2010-08-19 AU AU2010349399A patent/AU2010349399A1/en not_active Abandoned
- 2010-08-19 WO PCT/EP2010/062089 patent/WO2011116838A1/fr active Application Filing
- 2010-08-19 PL PL10743166T patent/PL2393619T3/pl unknown
- 2010-08-19 MX MX2012010807A patent/MX2012010807A/es not_active Application Discontinuation
- 2010-08-19 BR BR112012023916A patent/BR112012023916A2/pt not_active IP Right Cessation
- 2010-08-19 US US13/634,394 patent/US20130220568A1/en not_active Abandoned
- 2010-08-19 ES ES10743166T patent/ES2423326T3/es active Active
- 2010-08-19 RU RU2012143377/02A patent/RU2012143377A/ru not_active Application Discontinuation
- 2010-08-19 KR KR1020127024127A patent/KR20130055563A/ko not_active Application Discontinuation
- 2010-08-19 SI SI201030249T patent/SI2393619T1/sl unknown
- 2010-08-19 EP EP10743166A patent/EP2393619B1/fr not_active Not-in-force
-
2013
- 2013-07-01 HR HRP20130605AT patent/HRP20130605T1/hr unknown
Also Published As
Publication number | Publication date |
---|---|
PL2393619T3 (pl) | 2013-09-30 |
RU2012143377A (ru) | 2014-05-10 |
US20130220568A1 (en) | 2013-08-29 |
BR112012023916A2 (pt) | 2016-08-02 |
EP2393619A1 (fr) | 2011-12-14 |
KR20130055563A (ko) | 2013-05-28 |
CA2792432A1 (fr) | 2011-09-29 |
HRP20130605T1 (en) | 2013-08-31 |
AU2010349399A1 (en) | 2012-09-27 |
PT2393619E (pt) | 2013-07-09 |
ES2423326T3 (es) | 2013-09-19 |
WO2011116838A1 (fr) | 2011-09-29 |
MX2012010807A (es) | 2013-01-22 |
CN102834203A (zh) | 2012-12-19 |
DK2393619T3 (da) | 2013-07-08 |
SI2393619T1 (sl) | 2013-08-30 |
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