EP2038441B1 - Verfahren zur herstellung von refraktärmetallformkörpern - Google Patents
Verfahren zur herstellung von refraktärmetallformkörpern Download PDFInfo
- Publication number
- EP2038441B1 EP2038441B1 EP07765458.0A EP07765458A EP2038441B1 EP 2038441 B1 EP2038441 B1 EP 2038441B1 EP 07765458 A EP07765458 A EP 07765458A EP 2038441 B1 EP2038441 B1 EP 2038441B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- tungsten
- molybdenum
- heavy metal
- alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 33
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- 239000003870 refractory metal Substances 0.000 title description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 58
- 239000010937 tungsten Substances 0.000 claims description 58
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 57
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- 239000000956 alloy Substances 0.000 claims description 27
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- 239000002184 metal Substances 0.000 claims description 22
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- 229910001182 Mo alloy Inorganic materials 0.000 claims description 19
- 238000005245 sintering Methods 0.000 claims description 18
- 238000005266 casting Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 16
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 12
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 239000011733 molybdenum Substances 0.000 claims description 12
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
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- UCVPKAZCQPRWAY-UHFFFAOYSA-N dibenzyl benzene-1,2-dicarboxylate Chemical compound C=1C=CC=C(C(=O)OCC=2C=CC=CC=2)C=1C(=O)OCC1=CC=CC=C1 UCVPKAZCQPRWAY-UHFFFAOYSA-N 0.000 description 3
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- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
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- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
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- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
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- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 206010013786 Dry skin Diseases 0.000 description 1
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 206010038743 Restlessness Diseases 0.000 description 1
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
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- 150000001298 alcohols Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
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- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
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- 238000007872 degassing Methods 0.000 description 1
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- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000007569 slipcasting Methods 0.000 description 1
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- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- UDKYUQZDRMRDOR-UHFFFAOYSA-N tungsten Chemical compound [W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W][W] UDKYUQZDRMRDOR-UHFFFAOYSA-N 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
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- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/22—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
- B22F1/107—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing organic material comprising solvents, e.g. for slip casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/1017—Multiple heating or additional steps
- B22F3/1021—Removal of binder or filler
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/006—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of flat products, e.g. sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/045—Alloys based on refractory metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C27/00—Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
- C22C27/04—Alloys based on tungsten or molybdenum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F2003/248—Thermal after-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
- B22F2009/041—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by mechanical alloying, e.g. blending, milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
- B22F2009/043—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2301/00—Metallic composition of the powder or its coating
- B22F2301/20—Refractory metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12479—Porous [e.g., foamed, spongy, cracked, etc.]
Definitions
- the present invention relates to a method for the production of sheets of tungsten heavy metal or molybdenum alloy and their use. Due to their high density of 17 to 18.6 g / cm 3 , tungsten heavy metal alloys are suitable for shielding short-wave electromagnetic radiation, for example. They are therefore often used for radiation protection or beam guidance in X-ray equipment. Other applications include balancing weights in the aerospace and automotive industries or molded components for aluminum die casting molds. Tungsten heavy metal alloys consist of about 90% to about 97% by weight tungsten. The remainder is binder metal. Such sheets are commercially available in thicknesses of about 0.4 mm to about 1.2 mm, but have by rolling anisotropic material properties and an anisotropic microstructure (based on tungsten) on. Tungsten heavy metal components are usually sintered close to the final shape and then machined or, in the case of flat components, produced from sheet metal.
- US 3,155,502 discloses a method for producing shaped articles, wherein first a refractory metal powder with water-soluble organic binders . Lubricants and a small amount of water is mixed. The mixture is extruded into a green body and can be further compacted in a cold rolling step and then sintered in an inert atmosphere.
- EP 0 325 179 describes a process for the production of sheets from a tungsten heavy metal alloy, in which the constituents of the alloy are mixed in a liquid medium to a slurry in which the liquid constituents are sucked off. From the dried slurry, a planar shaped body is prepared, which is dried and sintered to a density of at least 90% of the theoretical density of the alloy. The sintered shaped body is then rolled in further steps to the desired final thickness.
- This object is achieved by a method for the production of shaped articles from a tungsten heavy metal alloy and from molybdenum alloys, wherein a slurry for film casting is produced from a tungsten heavy metal alloy or molybdenum alloy, a film is poured from the slurry and the film is debinded and sintered after drying, to get a sheet.
- the molded article according to the invention is generally available as a sheet or as a sheet metal by, for example, stamping, stamping or forming. Other suitable forming methods for obtaining the molded article include, for example, bending, water jet or laser cutting, spark erosion, and machining.
- tungsten heavy metal alloy or molybdenum alloy means materials selected from the group consisting of tungsten heavy metal alloys, tungsten, tungsten alloys, molybdenum and molybdenum alloys. The method according to the invention can thus be used advantageously for many materials.
- the objects obtained by the process according to the invention have these features and thus solve this task.
- Film casting is a cost effective process for producing planar components for a variety of applications in the electrical industry, such. As chip substrates, piezo actuators and multilayer capacitors. In recent years, however, interest in film casting has grown significantly for other, new product areas. With conventional methods for the production of ceramic components, such as dry pressing, slip casting or extrusion, the economic production of large-area, flat, thin, defect-free and homogeneous substrates, which have sufficient green strength, tight dimensional tolerances and a smooth surface is extremely difficult or even impossible ,
- Suitable shaping methods include, for example, bending, water jet or laser cutting, spark erosion and machining.
- An object of the invention is a method as defined in claims 1 to 5.
- Another object is the use as defined in any one of claims 6 to 11.
- a slurry for film casting is prepared from a tungsten heavy metal alloy or molybdenum alloy, cast from the slurry a film on a substrate and the film is debind after drying and sintered to obtain the sheet, the film by pulling the pad is brought in the drawing direction by pouring cut to the desired thickness.
- tungsten metal powder or molybdenum metal powder is first mixed with a metal binder, also in the form of a metal powder.
- the metallic binder is usually an alloy containing metals selected from the group consisting of nickel, iron, copper with each other or with other metals.
- an alloy of tungsten or molybdenum may be used with the metallic binder in the form of a metal powder.
- metal binder can be used advantageously nickel / iron and nickel / copper alloys.
- the metallic binder is usually made of nickel, iron, copper, cobalt, manganese, molybdenum and / or aluminum.
- the tungsten or molybdenum content is from 60% by weight to 98% by weight, advantageously from 78% by weight to 97% by weight, in particular from 90% by weight to 95% by weight, or 90.2% by weight .-% to 95.5 wt .-%.
- the nickel content is 1 wt .-% to 30 wt .-%, advantageously 2 wt .-% to 15 wt .-%, or 2.6 wt .-% to 6 wt .-%, or 3 wt .-% to 5.5% by weight.
- the iron content is 0 wt .-% to 15 wt .-%, advantageously 0.1 wt .-% to 7 wt .-%, in particular 0.2 wt .-% to 5.25 wt .-% or 0.67 Wt .-% to 4.8 wt .-%.
- the copper content is 0 wt .-% to 5 wt .-%, advantageously 0.08 wt .-% to 4 wt .-%, in particular 0.5 wt .-% to 3 wt .-% or 0.95 wt. % to 2.1% by weight.
- the cobalt content is 0 wt .-% to 2 wt .-%, advantageously 0.1 wt .-% to 0.25 wt .-% or 0.1 wt .-% to 0.2 wt .-%.
- the manganese content is 0 wt.% To 0.15 wt.%, Preferably 0.05 wt .-% to 0.1 wt .-%.
- the aluminum content is 0 to 0.2 wt .-%, preferably 0.05 to 0.15 Wt .-%, or 0.1 wt .-%.
- the tungsten content is from 60 1 wt .-% to 30 wt .-% to 80 wt .-% to 30 wt .-%, if only iron and nickel are used as a metallic binder. In this case, optionally 0 to 0.2% by weight of aluminum may be advantageous.
- the tungsten or molybdenum powder or alloy powder advantageously has a specific surface area of about 0.1 m 2 / g to about 2 m 2 / g, the particle size is usually less than 100 .mu.m, in particular less than 63 .mu.m.
- This mixture is then introduced into a solvent which preferably contains a dispersant and then deagglomerated, for example in a ball mill or other suitable device.
- the dispersant prevents agglomeration of the powder particles, lowers the viscosity of the slurry and results in a higher green density of the cast film.
- Polyester / polyamine condensation polymers such as Hypermer KD1 from Uniqema are advantageously used as the dispersant; however, those skilled in the art will be aware of other suitable materials such as fish oil (Menhaden Fish Oil Z3) or alkyl phosphate compounds (ZSCHIMMER & SCHWARZ KF 1001).
- solvents it is possible to use polar organic solvents, for example esters, ethers, alcohols or ketones, such as methanol, ethanol, n-propanol, n-butanol, diethyl ether, tert-butyl methyl ether, methyl acetate, ethyl acetate, acetone, ethyl methyl ketone or mixtures thereof ,
- the solvent used is an azeotropic mixture of two solvents, for example a mixture of ethanol and ethyl methyl ketone in a ratio of 31.8 to 68.2 percent by volume.
- This mixture is ground, for example, in a ball mill or other suitable mixing unit and thereby homogenized. This process is generally carried out for about 24 hours to obtain the first mixture.
- the polymeric binder may be added in the preparation of the first mixture, optionally with additional solvent and optionally a plasticizer.
- the polymeric binder can also be added in the preparation of the second mixture.
- the polymeric binder may be added in part both in the preparation of the first mixture and in part in the preparation of the second mixture.
- a solvent or solvent mixture may be used and the polymeric binder added with another solvent or solvent mixture such that a desired solvent mixture (e.g., an azeotropic mixture) does not set until after the addition of the polymeric binder.
- a desired solvent mixture e.g., an azeotropic mixture
- the polymeric binder must meet many requirements. It serves primarily to combine individual powder particles when drying together, should be soluble in the solvent and be well compatible with the dispersant.
- the addition of the polymeric binder greatly influences the viscosity of the slurry. Advantageously, it causes only a slight increase in viscosity and at the same time has a stabilizing effect on the dispersion.
- the polymeric binder must burn out without residue.
- the polymeric binder provides good strength and handleability of the green sheet. An optimal polymeric binder reduces the tendency of drying cracks in the green sheet and does not hinder solvent evaporation by forming a dense surface layer.
- polymeric binder it is generally possible to use polymers or polymer formulations having a low ceiling temperature, such as polyacetal, polyacrylates or methacrylates or its copolymers (acrylic resins such as ZSCHIMMER & SCHWARZ KF 3003 and KF 3004), as well as polyvinyl alcohol or its derivatives such as polyvinyl acetate or Polyvinyl butyral (KURARAY Mowital SB 45 H, FERRO Butvar B-98, and B-76, KURARAY Mowital SB 60 H).
- polyacetal polyacrylates or methacrylates or its copolymers
- polyvinyl alcohol or its derivatives such as polyvinyl acetate or Polyvinyl butyral (KURARAY Mowital SB 45 H, FERRO Butvar B-98, and B-76, KURARAY Mowital SB 60 H).
- plasticizer plasticizer additives
- plasticizer additives which cause by lowering the glass transition temperature of the polymeric binder, a higher flexibility of the green sheet.
- the plasticizer penetrates into the network structure of the polymeric binder, which causes the intermolecular frictional resistance and thus the viscosity of the slurry to be reduced.
- the plasticizer used is advantageously a benzyl phthalate (FERRO Santicizer 261A).
- Binders and plasticizers can be added as binder suspension or binder solution.
- the binder suspension is advantageously composed of polyvinyl butyral and benzyl phthalate at a ratio of 1: 1, by weight.
- the second mixture is obtained.
- the second mixture has a solids content of about 30 to 60 percent by volume.
- the solvent content is usually less than 45 percent by volume.
- the proportion of organic compounds other than the solvent, such as polymeric binder, dispersant and plasticizer, is generally 5 to 15% by volume in total.
- the second mixture has a specific viscosity which is in the range from 1 Pa ⁇ s to 7 Pa ⁇ s.
- the second mixture After homogenizing the second mixture, it is conditioned in casting charges and degassed.
- the conditioned slurry is slowly stirred in a special pressure vessel and evacuated at reduced pressure. This is a common process step, which is known in principle to the person skilled in the art, so that the optimal conditions can be found with a small number of experiments.
- the slurry thus obtained, or the homogenized, conditioned and degassed second mixture is then used for film casting.
- the slip is poured onto a base and brought to a certain thickness with a squeegee.
- a film casting installation is also used which has an in FIG. 1 having pictured casting shoe.
- the slip 4 is filled and is brought by pulling the pad 5 in the drawing direction 6 by the Gellozier 3 to the desired thickness.
- a base can advantageously be used on one side silicone coated plastic film, which consists for example of PET (polyethylene terephthalate); in principle, however, other films are also suitable, which can withstand the forces occurring during pulling and have low adhesion to the dried slip.
- the surface of the film may also be patterned to impart a surface texture to the finished sheet.
- silicone-coated PET films having a thickness of about 100 ⁇ m are suitable.
- the thickness of the cast film depends on the cutting height, the hydrostatic pressure in the casting shoe, and the pulling rate.
- the slip height In order to achieve a constant hydrostatic pressure, the slip height must be kept constant via a corresponding filling and level control.
- the in FIG. 1 Shown Doppelschg hassleschuh improves compliance with a constant hydrostatic pressure in the second chamber, which is formed by the cutting 1 and 2 and allows very accurate compliance with a desired film thickness.
- foils up to 40 cm wide can be easily cast.
- the belt speed varies between 15 m / h (meters per hour) and 30 m / h.
- the set cutting heights depend on the desired film thickness and are between 50 .mu.m and 2000 .mu.m, in particular between 500 .mu.m and 2000 .mu.m.
- the film thickness after drying is about 30% of the cutting height.
- the thickness of the sintered sheets depends on the z-shrinkage during sintering.
- the shrinkage of the dried film is about 20% during sintering.
- the cast metal powder films dry continuously in the drying channel of the casting plant in a temperature range of 25 - 70 ° C.
- the drying channel is flowed through in countercurrent with air.
- the high solvent vapor concentrations during drying necessitate a drying channel that complies with the explosion protection guidelines.
- the film can be processed for example by cutting, punching or machining.
- thin welding rods, rings, crucibles, boats or isotope containers can be obtained.
- film parts are folded or assembled, for example, to pipes, boats or larger crucibles, wherein the film can also be glued.
- an adhesive for example, unconsumed slip or unconsumed binder suspension can be used.
- the article obtained from the film can be subjected to the further process steps.
- Debinding means removing as far as possible residue-free organic constituents required for film casting, such as polymeric binders and plasticizers from the material. If residues remain in the form of carbon, this leads to the formation of carbides, such as tungsten carbide, in the subsequent sintering process.
- Debindering takes place in a thermal process.
- the films are heated with a suitable temperature profile.
- FIG. 2 shows an example of a suitable temperature profile.
- the organic components are first softened and possibly liquid.
- Polymeric components such as the polymeric binder or dispersant are advantageously depolymerized, therefore, as mentioned above, a low ceiling temperature of these components is advantageous.
- these liquid phases should evaporate and be removed via the atmosphere. The temperature is expected to rise so fast that no low-volatile cracking products.
- These lead to carbon deposits in the form of soot To increase the vapor pressure is heated to 600 ° C under a vacuum of 50 - 150 mbar absolute, whereby a better evaporation of the liquid phase is achieved.
- the atmosphere in the furnace chamber must be rinsed.
- nitrogen is used in a proportion of about 2% by volume of hydrogen or less.
- the hydrogen content advantageously has the effect that the furnace atmosphere is free of oxygen and oxidation of the metal powders is avoided.
- Debinding is completed up to about 600 ° C.
- the components at this stage are a weakly bound powder packing.
- the thermal process is increased to about 800 ° C. There arise manageable, very brittle components that can be subjected to the following sintering step.
- the film is sintered.
- the sintering temperature is between about 1300 ° C and about 1600 ° C, especially 1400 ° C and 1550 ° C. Typically, the sintering times are about 2 hours to 8 hours. It is preferably sintered in a hydrogen atmosphere, in a vacuum or under an inert gas such as nitrogen or a noble gas such as argon with the addition of hydrogen. After sintering, there is a dense sheet with up to 100% of the theoretical density. The sintering can take place in batch or push furnaces.
- the debindered and sintered foils are to be sintered on suitable sintered bases.
- the films to be sintered with a smooth, flat cover, so that discarding of the film is avoided during the sintering process.
- several films can be superimposed, which additionally increases the sintering capacity.
- the stacked films are preferably separated from each other by sintering pads.
- As sintering substrate are preferably ceramic plates or films which do not react with the tungsten heavy metal alloy under the sintering conditions. There are, for example, in question: alumina, aluminum nitride, boron nitride, silicon carbide or zirconium oxide. Furthermore, the surface quality of the sintered substrate is decisive for the surface quality of the film to be sintered.
- the sheet may be rolled under conditions known in the art. It is rolled depending on the thickness of the sheet between about 1100 ° C and room temperature. Sheets approximately 2 mm thick are rolled at high temperatures, while foils can be rolled at room temperature.
- rolling in the method according to the invention unlike the prior art, serves less to reduce the thickness, but it is intended Above all, the rippling of the sheet eliminated and the surface quality can be improved.
- annealing to reduce internal stresses can be performed.
- the annealing is generally carried out at temperatures of 600 ° C to 1000 ° C in a vacuum or under protective gas or reducing atmosphere. If necessary, the steps of rolling and annealing may be repeated until the desired surface quality and, if necessary, thickness have been achieved.
- the method according to the invention allows the production of sheets of a tungsten heavy metal alloy or molybdenum alloy which have a thickness of less than 0.4 mm.
- the density of the sheet is 17 g / cm 3 to 18.6 g / cm 3 , preferably 17.3 g / cm 3 to 18.3 g / cm 3 .
- the method according to the invention allows the production of sheets from a tungsten heavy metal alloy or molybdenum alloy, which has an isotropic microstructure based on tungsten or molybdenum.
- an isotropic microstructure is understood to mean a uniform mixture of the crystallographic orientations without a preferred orientation, as well as an approximately round grain shape of the tungsten phase or molybdenum phase.
- Sheets and films produced by rolling in accordance with the prior art preferably have ⁇ 100> and ⁇ 110> orientations parallel to the normal direction of the sheet (see FIG. 11 ). These preferred orientations are part of a typical rolling texture as seen from the pole figures (see FIG. 12 ) can be read.
- This formation of the crystallographic texture is accompanied by the oblong expression of the grain shape along the rolling direction (cf. Fig. 3 and Fig. 9 ).
- FIG. 7 no crystallographic preferred direction along the standard of brass read (see. Fig. 7 and Fig. 11 ).
- the pole pieces ( FIG. 8 ) have an intensity maximum of 2.0, but this is compared to the maximum intensity of 4.7 in the pole pieces for the rolled sheet ( FIG.
- the thickness of the sheets described is advantageously less than 1.5 mm, in particular less than 0.5 mm, especially less than 0.4 mm.
- the sheets of the invention have as another property that the strength and bendability are independent of direction.
- the open porosity of the sheets of the invention is low and is 20 percent or less.
- the sheets contain the materials described above. Iron should not be used if the material is to be non-magnetic.
- an alloy powder of the composition W-0.2% Fe-5.3% Ni-2.1% Cu-0.2% Fe was used to produce a tungsten heavy metal sheet.
- the powder had a specific surface area of 0.6 m 2 / g and a particle size of less than 63 ⁇ m.
- the alloy powder was in a ball mill with 0.3 kg of polyester / polyamine condensation polymer (UNIQEMA Hypermer KD1) and 2.3 l of a mixture of 31.8 vol .-% ethanol and 68.2 vol .-% ethyl methyl ketone for 24 hours in ground and homogenized in a ball mill.
- FIG. 3 shows the microstructure of the obtained tungsten heavy metal sheet, the image vertical is parallel to the lead normal, the image horizontal parallel to the drawing direction.
- FIGS. 5 and 6 show pictures of the microstructure of the obtained tungsten heavy metal sheet, FIG. 5 with the image vertical parallel to the sheet normal and the image horizontal parallel to the rolling direction, FIG. 5 with the image vertical parallel to the lead normals and the image horizontals parallel to the transverse direction. In FIG. 5 is a slight stretch to see in FIG. 6 is a flattening of the particles recognizable.
- FIG. 7 represents the microstructure (cf. FIG. 3 ), in which the color of the tungsten particles indicates the crystal direction of the grain, which is parallel to the normal direction of the sheet (compare to Figure 7a: color code).
- FIG. 7 shows a uniform distribution of all colors, so that no crystallographic preferred direction with respect to the sheet normal is recognizable.
- the texture is represented in the form of pole figures.
- FIG. 8 shows a relatively restless texture with no apparent rolling texture.
- a tungsten heavy metal sheet with a density of 17.5 g / cm 3 which was obtained by rolling and contained an amount of 92.4% tungsten and 7.6% metallic binder, was investigated analogously.
- element powders in the composition W-0.2% Fe-5.3% Ni-2.1% Cu-0.2% Fe were mixed in a ball mill and ground.
- the powder mixture was isostatically pressed at 1500 bar and then sintered at 1450 ° C in a hydrogen atmosphere.
- An approximately 10 mm thick plate of the sintered material was brought by multiple hot / hot rolling by about 20% each with subsequent annealing to a thickness of about 1 mm.
- the preheating temperature of about 1300 ° C is reduced at 10 mm thickness with decreasing thickness. In the last rolling step is preheated only at about 300 ° C.
- FIG. 9 shows the microstructure of the obtained tungsten heavy metal sheet, the image vertical is parallel to the lead normal, the image horizontal parallel to the rolling direction.
- FIG. 10 shows the microstructure of the obtained Tungsten heavy metal sheet, the image vertical is parallel to the metal standard, the image horizontal is parallel to the transverse direction. In both pictures it can be clearly seen that the tungsten particles were stretched in the rolling direction by the rolling process.
- FIG. 10 shows the microstructure across the rolling direction. The tungsten particles are slightly flattened.
- FIG. 8 represents the microstructure (cf. FIG. 9 ), wherein the color of the tungsten particles indicates the crystal direction of the grain, which is parallel to the normal direction of the sheet (cf. Figure 7a : Color code). In contrast to FIG. 7 dominate in FIG. 11 red and blue colors. It can It can be read that the stretched tungsten particles have aligned preferably ⁇ 100> and ⁇ 110> directions parallel to the sheet normal.
- FIG. 12 the texture is represented in the form of pole figures. In FIG. 12 is contrary to FIG. 8 to recognize a clear difference between the transverse and rolling direction. Therefore, due to the orientation of the tungsten particles, the sheet has anisotropic material properties within the sheet plane.
- Table 1 are further examples of compositions which are processed as in Example 1 into sheets. Tungsten is filled in wt .-% to a total of 100 wt .-% (identified by "ad 100").
- Table 2 consists of 136 sheets using molybdenum instead of tungsten and the content of the metal binder components nickel, iron, copper, cobalt, manganese or aluminum as shown in Table 1 in weight percent. No.
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PL07765458T PL2038441T3 (pl) | 2006-06-22 | 2007-06-18 | Sposób wytwarzania refrakcyjnych kształtek metalowych |
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DE102006029101 | 2006-06-22 | ||
PCT/EP2007/055986 WO2007147792A1 (de) | 2006-06-22 | 2007-06-18 | Verfahren zur herstellung von refraktärmetallformkörpern |
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US (2) | US20110206944A1 (ja) |
EP (1) | EP2038441B1 (ja) |
JP (2) | JP5661278B2 (ja) |
CN (1) | CN101473054B (ja) |
DK (1) | DK2038441T3 (ja) |
ES (1) | ES2558877T3 (ja) |
HK (1) | HK1132017A1 (ja) |
PL (1) | PL2038441T3 (ja) |
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DE102011115866A1 (de) * | 2011-10-13 | 2013-04-18 | Karlsruher Institut für Technologie | Metallrohr; Verwendung eines Metallrohrs als Strukturbauteil; Verfahren zum Herstellen eines Metallrohrs; metallisches Strukturbauteil; Divertor |
US20140308536A1 (en) * | 2011-12-07 | 2014-10-16 | A.L.M.T. Corp | Sintered tungsten alloy |
DE102012006998A1 (de) | 2012-04-10 | 2013-12-12 | H.C. Starck Ceramics Gmbh | Herstellung hartstoffhaltiger Schichten |
DE102012217191A1 (de) | 2012-09-24 | 2014-03-27 | Siemens Aktiengesellschaft | Herstellen eines Refraktärmetall-Bauteils |
DE102012217182A1 (de) | 2012-09-24 | 2014-03-27 | Siemens Aktiengesellschaft | Herstellen eines Refraktärmetall-Bauteils |
DE102012217188A1 (de) | 2012-09-24 | 2014-03-27 | Siemens Aktiengesellschaft | Herstellen eines Refraktärmetall-Bauteils |
DE102012109782A1 (de) | 2012-10-15 | 2014-04-17 | Karlsruher Institut für Technologie | Schichtverbund |
CN105263655A (zh) * | 2013-06-04 | 2016-01-20 | H·C·施塔克公司 | 难熔金属体的粉浆和压力铸造 |
CN104588651A (zh) * | 2014-10-31 | 2015-05-06 | 成都易态科技有限公司 | 柔性多孔金属箔及其制备方法 |
DE102015218408A1 (de) | 2015-09-24 | 2017-03-30 | Siemens Aktiengesellschaft | Bauteil und/oder Oberfläche aus einem Refraktärmetall oder einer Refraktärmetalllegierung für thermozyklische Belastungen und Herstellungsverfahren dazu |
CN106141507B (zh) * | 2016-07-01 | 2018-08-24 | 中国科学院上海硅酸盐研究所 | 一种低有机物含量的陶瓷颗粒增强复合钎料膜的制备方法 |
CN106756379B (zh) * | 2017-01-10 | 2019-01-25 | 广州市华司特合金制品有限公司 | 钨合金屏蔽板及设置有钨合金屏蔽板的电子信息卡 |
JP7174476B2 (ja) * | 2017-03-31 | 2022-11-17 | Jx金属株式会社 | タングステンターゲット |
KR102267505B1 (ko) * | 2017-05-16 | 2021-06-22 | 주식회사 엘지화학 | 금속폼의 제조 방법 |
CN109518054A (zh) * | 2019-01-15 | 2019-03-26 | 株洲市美力迪实业有限公司 | 一种拉刀材料及其制备方法和拉刀 |
CN110903020A (zh) * | 2019-11-27 | 2020-03-24 | 株洲硬质合金集团有限公司 | 一种3d玻璃热弯机用均温板及其制备方法和应用 |
CN113462942A (zh) * | 2021-07-02 | 2021-10-01 | 西安华力装备科技有限公司 | 一种高屈服钨合金材料的制备方法 |
CN114480935B (zh) * | 2022-01-20 | 2022-11-29 | 广东工业大学 | 一种晶粒尺寸具有梯度效应的钨基合金及其制备方法 |
CN115029597A (zh) * | 2022-06-02 | 2022-09-09 | 安泰天龙钨钼科技有限公司 | 一种制备钨及钨合金薄片的方法 |
CN114769593A (zh) * | 2022-06-02 | 2022-07-22 | 安泰科技股份有限公司 | 一种制备钼及钼合金箔材的方法 |
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US3155502A (en) | 1960-08-12 | 1964-11-03 | Union Carbide Corp | Powder metallurgy |
US3403009A (en) * | 1964-08-10 | 1968-09-24 | Minnesota Mining & Mfg | Refractory metal structures |
GB1121646A (en) * | 1964-08-10 | 1968-07-31 | Minnesota Mining & Mfg | Sintered metal articles |
US3324699A (en) * | 1965-01-04 | 1967-06-13 | Gen Electric | Production of non-earing molybdenum sheet |
US4491559A (en) * | 1979-12-31 | 1985-01-01 | Kennametal Inc. | Flowable composition adapted for sintering and method of making |
US4777015A (en) * | 1988-01-14 | 1988-10-11 | Gte Products Corporation | Process for producing tungsten heavy alloy sheet using a metallic salt binder system |
EP0325179A1 (en) * | 1988-01-14 | 1989-07-26 | GTE Products Corporation | Process for producing tungsten heavy alloy sheet |
JPH09235641A (ja) * | 1996-02-28 | 1997-09-09 | Toho Kinzoku Kk | タングステン重合金板及びその製法 |
US6447715B1 (en) * | 2000-01-14 | 2002-09-10 | Darryl D. Amick | Methods for producing medium-density articles from high-density tungsten alloys |
JP2002030372A (ja) * | 2000-07-12 | 2002-01-31 | Allied Material Corp | 薄物・異形状超重合金板及びその製造方法 |
US20070172378A1 (en) * | 2004-01-30 | 2007-07-26 | Nippon Tungsten Co., Ltd. | Tungsten based sintered compact and method for production thereof |
-
2007
- 2007-06-18 DK DK07765458.0T patent/DK2038441T3/en active
- 2007-06-18 CN CN2007800229428A patent/CN101473054B/zh not_active Expired - Fee Related
- 2007-06-18 US US12/305,740 patent/US20110206944A1/en not_active Abandoned
- 2007-06-18 ES ES07765458.0T patent/ES2558877T3/es active Active
- 2007-06-18 EP EP07765458.0A patent/EP2038441B1/de not_active Not-in-force
- 2007-06-18 PL PL07765458T patent/PL2038441T3/pl unknown
- 2007-06-18 JP JP2009515848A patent/JP5661278B2/ja not_active Expired - Fee Related
- 2007-06-18 WO PCT/EP2007/055986 patent/WO2007147792A1/de active Application Filing
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2009
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2013
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JP5661278B2 (ja) | 2015-01-28 |
JP2009541584A (ja) | 2009-11-26 |
ES2558877T3 (es) | 2016-02-09 |
EP2038441A1 (de) | 2009-03-25 |
US20110206944A1 (en) | 2011-08-25 |
CN101473054A (zh) | 2009-07-01 |
JP2014098209A (ja) | 2014-05-29 |
CN101473054B (zh) | 2012-07-04 |
US20170050244A1 (en) | 2017-02-23 |
PL2038441T3 (pl) | 2016-04-29 |
DK2038441T3 (en) | 2016-02-01 |
HK1132017A1 (en) | 2010-02-12 |
US10549350B2 (en) | 2020-02-04 |
WO2007147792A1 (de) | 2007-12-27 |
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