EP1589841B1 - Handhabungs- und behandlungsverfahren undvorrichtung für die gleichzeitige umwandlung von textilstücken - Google Patents

Handhabungs- und behandlungsverfahren undvorrichtung für die gleichzeitige umwandlung von textilstücken Download PDF

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Publication number
EP1589841B1
EP1589841B1 EP03814506A EP03814506A EP1589841B1 EP 1589841 B1 EP1589841 B1 EP 1589841B1 EP 03814506 A EP03814506 A EP 03814506A EP 03814506 A EP03814506 A EP 03814506A EP 1589841 B1 EP1589841 B1 EP 1589841B1
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EP
European Patent Office
Prior art keywords
area
processing
head
pick
mask
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03814506A
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English (en)
French (fr)
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EP1589841A1 (de
Inventor
Yannick Rey
Michel Calonne
Marc Genevoy
Agnès SERPILLON
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DBI IP Europe SARL
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Dba Lux 1 SARL
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Publication of EP1589841A1 publication Critical patent/EP1589841A1/de
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Classifications

    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H43/00Other methods, machines or appliances
    • A41H43/02Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
    • A41H43/0228Separating from piles
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H43/00Other methods, machines or appliances
    • A41H43/02Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41CCORSETS; BRASSIERES
    • A41C5/00Machines, appliances, or methods for manufacturing corsets or brassieres

Definitions

  • the present invention relates to a method and a device for handling and processing textile parts, including but not exclusively textile parts of the type used in lingerie, for example for the manufacture of bra.
  • the textile material is generally flexible, especially in the case of delicate and very porous textiles such as those used in lingerie, it is difficult to automate the manufacturing process: it is very difficult to a machine capable of accurately and reproducibly grasping and arranging textile parts in front of processing stations, such as cutting or sewing stations, and holding it there during processing. On the other hand, it is also difficult to solve the problems of rapid adaptation mechanisms to different sizes of the same model and to different models that can be manufactured on an automated line.
  • the document US 4756261 teaches to place textile pieces in a precise orientation, to grasp and transport them while maintaining their precise orientation using a robot arm to a workstation where they are processed, for example sewn.
  • the robot arm is equipped with a gripper head with suction plate, which applies suitable holes through a suitable vacuum (about 0.2 atmosphere) to lift and move the workpiece.
  • a gripper head with suction plate, which applies suitable holes through a suitable vacuum (about 0.2 atmosphere) to lift and move the workpiece.
  • a suitable vacuum about 0.2 atmosphere
  • the object of the invention is to remedy this and to provide a method and an automated device for handling and processing textile parts particularly well suited to textiles used in lingerie and therefore also to others.
  • the mobile mask it is possible to seize very porous textile pieces, even in lace.
  • the mask allows the maintenance of the first surface in cooperation with the suction of the head.
  • the mask is not opposed to the treatment, for example cutting or sewing, which will be practiced in the second surface, adjacent to the first.
  • the shape of the first object is generally included, included, in the form of the second or identical thereto; thus, on the one hand, the mask does not protrude from the first surface and does not hinder the treatment that will be performed in the second surface; on the other hand, the suction pad (at least its active suction part) is applied to the textile piece, inside the mask contour, and can thus lift and transport the piece by raising the mask at the same time. time, without sucking outside the mask, "in the void".
  • the mask has the advantage of maximizing the maintenance of the fabric regardless of its porosity, to avoid the suction effect with the work surfaces, and to avoid dirtying the treated product.
  • the first surface is an inner surface and the second surface is a marginal surface at least partially surrounding the first surface. It is possible and advantageous for some parts to provide that the first surface consists of several disjoint parts, which will be gripped by a suction pad also consisting of disjoint parts.
  • the arrival area is the same as the departure area, or at least one area can then also serve as a departure area so that the masks left after a previous manipulation can be used for a subsequent manipulation, when of a subsequent cycle.
  • the operations of arranging or removing the textile pieces on the departure area or the arrival area can be manual or mechanized, with an automatic transfer between the stations.
  • the departure area and / or the arrival area has an upper surface formed of two half-planes separated by a space, which makes it possible to dispose the textile piece with a compensating loop of the possible dimensional variations of the piece that will be caught by the gripping head.
  • the departure area and / or the arrival area consists of at least one drawer, and preferably two, which allow an operator or a machine to prepare the textile pieces outside the treatment area properly. said, which can advantageously be closed.
  • the gripping head comprises a suction pad composed of two disjoint parts.
  • the gripping head is carried by a multiaxis robot to perform all the movements necessary for the movement and treatment of the textile piece.
  • the device of the invention is characterized by great flexibility and adaptability to a change of treated textile part.
  • the drawer and head can be easily modified to make them specific to a type of part being processed.
  • the figure 1 schematically shows the device of the invention comprising, within an optionally closed cabin 1, a programmable six-axis robot manipulator 2 whose extremal arm 3 articulated on the wrist 5, carries the gripping head 4.
  • the head 4 comes seek and take a draft of bra 6 arranged on a drawer 7, takes it on a work surface 8 for treatment by a treatment means 9 and returns to the same drawer 7 after treatment.
  • the work plan can be multiple and include several successive processing stations in front of which the head 4 brings the draft bra 6. These include cutting stations, stitching, ... to cut the contour 10 from the blank 6 to the exact shape desired.
  • each drawer 7 can take a closed position shown in solid lines on the figure 1 , in which its upper surface 11, constituting both the departure area and the arrival area of the textile pieces, is entirely inside the cabin 1 and is accessible to the robot 2, and an open position represented in dashes on the figure 1 in which its surface 11 is outside the cabin 1 and is accessible to an operator or an external loading / unloading robot.
  • the drawer 7 is slidably mounted and can be pulled by handles 12.
  • Its upper surface 11 consists of two main half-plates 13 symmetrical with respect to the median axis XX of the drawer 7 and separated by a space 12, itself occupied at its center by a central support beam 15.
  • the exact position of the half-plates 13 and the central cross member can be modified on the plate according to the processed parts and fixed by means such as screws 16 on a upper frame 17 of the drawer 7.
  • the drawer can receive at the same time several blanks, for example three blanks 6, 6 ', 6 ", whose location is materialized on the half-plates 13, for example by a slight impression in very slight depression 19, 19', 19 ".
  • Each impression makes it possible to accurately place a mask 18, 18 ', 18 "of the same shape made of a relatively semi-rigid and non-porous material, such as cardboard or a plastic material, which is substantially flush with the same surface as the remainder of the half-plates 13.
  • semi-rigid means that the mask 18 has a certain consistency allowing it to be handled easily, and that it retains its plan aspect that allows it to slide well on the worktop 8. Rigidity is not not essential for lift the blank 6 sandwiched between the mask 18 and the midsole. On the contrary, a certain flexibility is useful for allowing the mask to be adapted to any reliefs of the blank 6, such as those corresponding to the
  • the blank 6 When a blank 6 bra is placed by the operator above its location on the plate 7, it comes to cover the two masks 18 provided in the location.
  • the blank 6 consists for example of a flat textile piece made of a flexible material, porous, elastic and retractable and which has already been provided with reinforcements 20 which will be able to serve as tracking lines for the treatment subsequent, allowing its placement in an exact predetermined orientation and the appropriate treatment with respect to that orientation.
  • the cabin is equipped at the front with means 21 for projecting laser beams 22 which project on the upper surface of the open plate 7 light traces, for example the perpendicular lines 23 and 24.
  • the blank 6 covers the masks 18 by its parts 27 (constituting the first surface, untreated, the textile part) but on the one hand exceeds by a marginal portion 25 (constituting the second treated surface of the textile piece) and on the other hand has a whole central portion 26 which is not on a mask. All these parts 25 and 26, or the marginal part 25 only, can be the subject of further processing, for example cutting or sewing.
  • this central portion 26 may be left flat as shown, or fall partially in a loop in the space 14 provided between the half-planes 13 and the central bar 15.
  • the central bar 15 can besides be absent, as shown in the diagram of the figure 6 where it can be seen that the piece 6 rests solely on the half-planes 13 and makes a loop 34 in the intermediate space 14.
  • This loop 34 is advantageous insofar as it makes it possible to overcome the dimensional variations of the draft 6 which may be due to various causes during the manufacture of the blank and its first treatments, in particular heat treatments (for example for heat-sealing) which lead to poorly controllable dimensional differences; thanks to the loop 34, the lateral parts of the blank 6 are placed at a well-marked location of the drawer 7 and will undergo exactly the chosen treatment once they have been gripped by the gripping head 4.
  • the gripping head 4 of the robot comprises two symmetrical suction pads 30 carried by a central arm 31 fixed to the end of the arm 3 of the robot, so as to adjust the exact spacing by adjustable fixing means 32.
  • the form soles 30 is substantially the same as that of the masks 18, here, a substantially elongate triangle shape.
  • the active part of the soles 30, defined by a perimetric line of suction holes 35, has a shape which is in the form of the masks 18, 18 ', 18 ".
  • the suction holes 35 are connected to a source suction device not represented by flexible hoses 33 which follow the movements of the robot arm 3.
  • the operation of the device is as follows.
  • the robot 2 picks up the first blank 6 on the closed drawer 7 by first placing the suction pads 30 of its head 4 precisely above the masks 18 of the blank 6. The suction is then controlled (it s is here a weak suction, since there is virtually no leakage through impermeable masks that seal the suction holes 35): the blank 6 is sandwiched between the mask and the sole aspirant and can thus be taken to the various treatment stations, while continuing to be maintained by the head 4 throughout the treatment.
  • the movements of the robot are coordinated with those of the processing means 9 to present the parts in a manner suitable to these means 9.
  • the robot 2 can print to the blank seized dry movements intended to give determined movements by inertia the non-maintained parts of the blank 6, in particular the marginal zones 25 outside the masks, facilitating their presentation under the processing means 7.
  • the blank 6, still held by the gripping head 4 and the masks 18, passes to the treatment station 9. It slides easily and without dirt on the work plane 8 of the treatment station 9 with the masks 18 (selected in a material with low friction compared to the material of the worktop).
  • the waste in the event of cutting, for example
  • the robot places the treated blank on the drawer 7 and proceeds to the next blank.
  • the treated blanks are removed from the drawer 7 by an operator or by another robot; the mask 18 is left in the impression or, if it is used by the removal robot, another mask is placed in the cavity of the slide 7.
  • the treated blanks can then undergo the following steps and final manufacturing steps, for example the thermoforming of the cups and the fastening of the straps to arrive at the finished product.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Tyre Moulding (AREA)
  • Corsets Or Brassieres (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Claims (9)

  1. Verfahren zur Behandlung eines porösen schmiegsamen Textilstücks (6) mit mindestens einer ersten Oberfläche (27) und einer zur ersten Oberfläche (27) benachbarten zweiten Oberfläche (25), wobei die Behandlung auf der zweiten Oberfläche (25) und nicht auf der ersten Oberfläche (27) ausgeführt werden soll, wobei das Verfahren zu einem Typ gehört, der die folgenden Schritte umfaßt:
    - Anordnen des Textilstücks (6) auf einer Abgangsfläche (11),
    - Befördern eines mobilen und mit einer Saugsohle (30) versehenen Greiferkopfes (4) oberhalb des Textilstücks (6),
    - Verschieben des (Textil)stücks (6) durch den Greiferkopf (4) bis zu einer mit Behandlungsmitteln (9) versehenen Behandlungsfläche (8),
    - Ausführen der Behandlung der zweiten Oberfläche (25), wobei das (Textil)stück (6) immer noch bzw. stets durch den Greiferkopf (4) gehalten wird, wobei die relativen Verschiebungen zwischen den Behandlungsmitteln (9) und dem Textilstück (6), die für die Behandlung der zweiten Oberfläche (25) notwendig sind, durch die Verschiebung des Kopfes (4) und/oder durch die Verschiebung der Behandlungsmitteln (9) erzielt werden,
    - Entfernen des Textilstücks (6) von der Behandlungsfläche (8) sowie dessen Transport zu einer Eingangsfläche (11) und dessen Abstellen dort in Referenz durch den Greiferkopf (4),
    - Entnehmen des Textilstücks (6) von der Eingangsfläche (11),
    wobei das Verfahren dadurch gekennzeichnet ist, daß:
    - eine mobile nicht poröse Maske (18), deren Form der ersten Oberfläche (27) entspricht, zuvor auf der Eingangsfläche (11) angeordnet wird,
    - ein mobiler Greiferkopf (4), dessen Saugsohle (30) der Form der besagten Maske (18) entspricht, oberhalb des Textilstücks (6) befördert wird,
    - der Greiferkopf (4) das (Textil)stück (6) und die Maske (18) bis zur mit den Behandlungsmitteln (9) ausgerüsteten Behandlungsfläche (8) verschiebt,
    - die Behandlung der zweiten Oberfläche (25) ausführt wird, wobei das Textilstück (6) und die Maske (18) immer noch bzw. stets durch den Greiferkopf (4) gehalten werden,
    - der Greiferkopf (4) das Textilstück (6) und die Maske (18) von der Behandlungsfläche (8) entfernt, diese zur Eingangsfläche (11) transportiert und dort in Referenz ablegt.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die erste Oberfläche eine Innenfläche (27) ist und die zweite Oberfläche eine Randfläche (25) ist, die die erste Oberfläche zumindest teilweise umgibt.
  3. Verfahren nach einem oder mehreren der Ansprüche 1 oder 2, dadurch gekennzeichnet, daß danach die Eingangsfläche (11) bei einem späteren Zyklus als Abgangsfläche (11) verwendet wird.
  4. Verfahren nach irgendeinem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß die Behandlung ein Zuschnitt ist.
  5. Vorrichtung zur Behandlung eines porösen schmiegsamen Textilstücks (6) mit mindestens einer ersten Oberfläche (27) und einer zur ersten Oberfläche (27) benachbarten zweiten Oberfläche (25), wobei die Behandlung auf der zweiten Oberfläche (25) und nicht auf der ersten Oberfläche (27) ausgeführt werden soll, wobei die Vorrichtung zu einem Typ gehört, der folgendes umfaßt:
    - eine Abgangsfläche (11) und eine Eingangsfläche (11) zur Anordnung des Textilstücks (6),
    - eine mit Behandlungsmitteln (9) versehene Behandlungsfläche (8),
    - einen Greiferkopf (4) mit Saugsohle (30), welcher zwischen der Abgangsfläche (11), der Behandlungsfläche (8) und der Eingangsfläche (11) bewegbar bzw. mobil ist,
    wobei die Vorrichtung dadurch gekennzeichnet ist, daß:
    - die Eingangsfläche (11) mit einer mobilen nicht porösen Maske (18) versehen ist, deren Form der ersten Oberfläche (27) entspricht,
    - der mobile Greiferkopf (4) eine Saugsohle (30) hat, deren Form der besagten Maske (18) entspricht.
  6. Vorrichtung nach Anspruch 4, dadurch gekennzeichnet, daß die Abgangsfläche und/oder die Eingangsfläche (11) eine obere Fläche hat, die durch zwei Tabletthälften (13) gebildet bzw. geformt ist, welche durch einen Spalt (12) von einander getrennt sind.
  7. Vorrichtung nach einem oder mehreren der Ansprüche 4 oder 5, dadurch gekennzeichnet, daß die Abgangsfläche und/oder die Eingangsfläche (11) aus mindestens einer Schublade (7) besteht.
  8. Vorrichtung nach einem oder mehreren der Ansprüche 4 bis 6, dadurch gekennzeichnet, daß der Greiferkopf (4) eine aus zwei, von einander getrennten Teilen bestehende Saugsohle (30) umfaßt.
  9. Vorrichtung nach einem oder mehreren der Ansprüche 4 bis 7, dadurch gekennzeichnet, daß der Greiferkopf (4) von einem mehrachsigen Roboter getragen wird.
EP03814506A 2002-12-30 2003-12-29 Handhabungs- und behandlungsverfahren undvorrichtung für die gleichzeitige umwandlung von textilstücken Expired - Lifetime EP1589841B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0216869 2002-12-30
FR0216869A FR2849353B1 (fr) 2002-12-30 2002-12-30 Procede et dispositif de manipulation et de traitement pour transformation simultanee de pieces textiles
PCT/FR2003/003932 WO2004060092A1 (fr) 2002-12-30 2003-12-29 Procede et dispositif de manipulation et de traitement pour transformation simultanee de pieces textiles

Publications (2)

Publication Number Publication Date
EP1589841A1 EP1589841A1 (de) 2005-11-02
EP1589841B1 true EP1589841B1 (de) 2008-12-10

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Country Link
US (1) US8060998B2 (de)
EP (1) EP1589841B1 (de)
JP (1) JP2006512489A (de)
KR (1) KR20050088135A (de)
CN (1) CN1731940A (de)
AT (1) ATE416640T1 (de)
AU (1) AU2003303613A1 (de)
CA (1) CA2512093C (de)
DE (1) DE60325274D1 (de)
FR (1) FR2849353B1 (de)
WO (1) WO2004060092A1 (de)

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CN104674537B (zh) * 2015-03-27 2017-02-01 苏州大学 一种复杂形状织物的空间裁剪装置及方法
JP6854592B2 (ja) * 2016-04-28 2021-04-07 Juki株式会社 縫製システム
US11331812B2 (en) 2019-10-09 2022-05-17 Michel St-Amand Robotic manipulation of fabric pieces using a dropping-roller-type picker
KR102196958B1 (ko) * 2020-04-29 2021-01-04 (주)이로운 마스크 조립체의 제조장치
CN112841777A (zh) * 2021-01-22 2021-05-28 仙桃市宏伟无纺布制品有限公司 医用防护服及其制备方法

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Also Published As

Publication number Publication date
CA2512093C (en) 2012-11-13
WO2004060092A1 (fr) 2004-07-22
DE60325274D1 (de) 2009-01-22
CA2512093A1 (en) 2004-07-22
EP1589841A1 (de) 2005-11-02
JP2006512489A (ja) 2006-04-13
US20070033778A1 (en) 2007-02-15
US8060998B2 (en) 2011-11-22
ATE416640T1 (de) 2008-12-15
AU2003303613A1 (en) 2004-07-29
KR20050088135A (ko) 2005-09-01
FR2849353B1 (fr) 2005-02-25
CN1731940A (zh) 2006-02-08
FR2849353A1 (fr) 2004-07-02

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