EP1494839B1 - Unite de moulage pour fabriquer d'une partie de base de puits presentant des devers lateraux - Google Patents
Unite de moulage pour fabriquer d'une partie de base de puits presentant des devers lateraux Download PDFInfo
- Publication number
- EP1494839B1 EP1494839B1 EP03746272A EP03746272A EP1494839B1 EP 1494839 B1 EP1494839 B1 EP 1494839B1 EP 03746272 A EP03746272 A EP 03746272A EP 03746272 A EP03746272 A EP 03746272A EP 1494839 B1 EP1494839 B1 EP 1494839B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- retaining strips
- support cage
- support
- retaining
- basket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000000465 moulding Methods 0.000 title abstract description 16
- 238000000034 method Methods 0.000 abstract description 9
- 102000001999 Transcription Factor Pit-1 Human genes 0.000 description 3
- 108010040742 Transcription Factor Pit-1 Proteins 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000009416 shuttering Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
- B28B21/82—Moulds built-up from several parts; Multiple moulds; Moulds with adjustable parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/168—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes for holders or similar hollow articles, e.g. vaults, sewer pits
Definitions
- the invention relates to a carrier basket for manufacturing a shaft bottom part made of concrete according to the preamble of patent claim 1.
- Known support baskets are usually made of a cylindrical, variable in diameter element.
- This basic element has four circle segments, which can be driven more or less far to the outside or inside.
- the retaining strips are fixed with the fittings fixed thereto.
- the circle segments at their lower ends on the entire circumference and at short angular intervals from each other receiving pieces, which are each hinged about a horizontal axis.
- the retaining strips are inserted with the attached fittings in the horizontal orientation of the retaining strips and then folded upwards in vertical alignment. In this folded-up vertical orientation of the retaining strips thus consists of the support basket of the basic element with the four circular segments and the retaining strips with fittingly attached fittings.
- the support rails of the known basket are loosely connected to the pivotal receptacles of the circle segments. They rest under their own weight in the upward and in the vertical position pivoted receiving pieces on the circle segments. This loose attachment is indispensable for the further course of the known process:
- the basket with the inserted from above into the swung-up receiving pieces retaining strips is now retracted into the mold jacket or the mold jacket is moved over the basket.
- the mold shell has distributed on its circumference radially into the interior facing, retractable bolt with head plates. These bolts with head plates are provided exactly in the same arrangement on the circumference, as the pivotable holding elements on the circle segments. So there are the bolts at exactly the same places where the support strips can be arranged. In any case, so that a bolt which is attached to the mold shell, provided at a point where it can take over the underlying support bar of the inserted support basket.
- the support strips have at their upper end an axially parallel receiving slot into which the matching bolt when lowering or relative movement between the support frame and mold jacket can be retracted from the top to the end of the slot.
- the immersed pin is pulled outward by the associated hydraulic cylinder, which is located on the outside of the mold jacket.
- the top plate presses from the inside on the support bar and clamps this support bar in the intended position firmly on the mold jacket.
- Such inwardly facing bolts of the mold jacket which find no abutment, because there is no support bar in their place are also pulled outward at the same time, in such a way that their top plates form an unestimated inner contour with the inner wall of the mold shell.
- the remaining remainder of the known basket basket which consists of the circle segments with the lower hinged recordings, drove down out of the mold shell, in a position in which the circle segments can be equipped with new retaining strips.
- the formation of the annular space takes place.
- the mandrel is raised and lowered the mold shell with the clamped retaining strips on the mandrel.
- the filling of the slot space, in which the retaining strips are located with the fittings in such a way that the bottom of the shaft bottom portion facing upward.
- the open end of the shaft bottom part is formed by a lower sleeve.
- the mold jacket is pulled back up.
- the clamping action between the top plates and the retaining strips must first be repealed.
- it is sufficient to depressurize the actuating cylinder. It can then slide out the bolt from the vertical receiving slot of the retaining strips when lifting the mold shell upwards.
- the thus-formed fresh molded article contains after removing the mold shell and after pulling out the mold core, the support strips and fixed to the support strips Formstükke.
- the molding lies with its lower open end on the lower sleeve. It can now be left to the molding either the support strips with the fittings either to cure the molding or you can also remove the support strips and the fittings in the fresh state from the molding.
- EP 1 175 983 A2 is a carrying basket according to the preamble of claim 1 is known.
- the known carrying basket has on the sides shuttering elements.
- To form a concrete part of the known basket carrier must be made to coincide with a shaping device to pass the formwork elements to the molding apparatus.
- the aforementioned known basket can be used together with a complex machine, so that the device is complicated and expensive.
- the invention has the object, a support basket of the type assumed to be known form so that it allows a simple and efficient production with simple manufacturing facilities.
- This object is achieved by a carrying basket with the features of claim 1.
- a carrier basket which is fitted out and ready outside the machine is inserted into the slot space in the un-decomposed state and remains undivided therein during the formation of the shaped article.
- Such a leave the preassembled and remaining in the mounting state support basket waiving the removal of the support strips, has the distinct advantage that such a basket is particularly inexpensive. He needs neither any additional elements on the mold shell, so clamping cylinder and clamping bolt, nor is it necessary to work with radially adjustable circular segments.
- the possible by the invention waiver of changes to both the mold shell and the mandrel creates a huge advantage in that a Schachtringfertiger can also be used for the manufacture of manhole bottoms.
- Figure 1 shows a chess ring paver with a machine frame 3, which is vertically movable. Of the Verfahrzylindern lifting cylinder rods 3a and 3b are shown schematically. With 1 the hall floor is designated. Below the hall floor is a pit 2. In the pit 2, a mold core 4 is arranged vertically movable. The mold core 4 carries a Trottelring 4a.
- a mold jacket 6 is arranged on the machine frame 3.
- the longitudinal axes of the mold shell 6 and the mold core 4 are aligned. Mold core 4 and mold jacket 6 together form a concrete space to be filled with slotted space.
- a carrying basket On a designated 9 product carrying plate is a carrying basket.
- This basket the more accurate figures 2 to 4 can be seen, has vertical retaining strips 5a.
- a total of three vertical retaining strips 5a are provided, which are arranged offset by 90 ° to each other.
- Each retaining strip 5a carries a fitting 8, with which the passage is formed in the side wall of the shaft bottom part.
- the molding 8 extends between the inner wall of the mold shell 6 and the outer wall of the mold core 4 across the slot space.
- the retaining strips 5a lie with their lower ends on the annular lower sleeve 7.
- An inner ring 5b having two mutually parallel horizontal flanges 5b 'and 5b " is provided at the upper portion of the support basket 12.
- the inner ring 5b has radially outwardly open grooves 5d in an aligned arrangement in both flanges 5b' and 5b ".
- the fittings 8 for forming the passages are fixed by means of a locking device not shown in each case on the associated retaining strip 5a.
- the locking device has a rotary latch 5i, which allows a quick and easy separation of the retaining strips 5a of the fittings 8.
- the lower ends of the retaining strips 5a have an elastic support region 5h (see FIG. 4b), whose elasticity is generated by a spring 5g.
- the elastic region 5h is supported on the lower sleeve 7 and the spring 5g can be compressed until the fixed support portion 5f of the retaining strip rests on the lower sleeve 7.
- the fixed support area 5f thus limits the displacement of the elastic support area 5h.
- the fully loaded carrying basket is prepared outside of the chess manufacturer and placed in the position shown on the product support plate 9.
- the product support plate 9 has a central through-opening 9a.
- a stiffening flange 7a is positioned adjacent to the edge of the passage opening 9a.
- the product support plate 9 is connected to the machine frame 3 and can be moved in height.
- the height-adjustable mandrel 4 is first lifted until its upper part engages through the through-opening 9a of the product carrier plate 9 into the carrier basket 5. During this process, the previously raised mandrel 4 lowers simultaneously into its production position in the pit. Subsequently, the support basket 5 is lowered together with the product support plate 9 so far on the raised mold core 4, that the lower sleeve 7 rests on the Studttelring 4a. Thereafter, the mold jacket 6 is lowered over the support basket 5 and the mandrel 4. In the lowered position, the cavity is then formed, which receives the concrete of the molding.
- the compression of the concrete is carried out by a core 4 located in the core, not shown, central vibrator.
- a piston-cylinder unit 10 is not visible in the drawing top plate lowered so far on the carrier basket 5 that it can form the outer wall of the bottom of the shaft bottom part with its bottom.
- the top plate and the mold jacket 6 are removed from the support basket 5 upwards and raised the fresh molded article by means of the product support plate 9 back to the level of the hall floor.
- the fresh molded article with carrying basket and lower sleeve 7 is moved laterally next to the machine.
- the carrier basket can then be disassembled.
- the retaining ring 5e pulled up from the inner ring 5b.
- the retaining strips 5a can be separated by releasing the lock of the fittings.
- the curing of the fresh molded article takes place in any case on the annular lower sleeve 7. The time during which the decomposition of the remaining basket parts depends on the operating conditions, materials and other factors.
- the method was described using a pawn ring paver. If this is used for the production of manhole rings, carries the piston-cylinder unit instead of the top plate described a pressing head, with an annular upper sleeve, which closes the annular mold space at the top, pressed.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Purses, Travelling Bags, Baskets, Or Suitcases (AREA)
- Bay Windows, Entrances, And Structural Adjustments Related Thereto (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
- Coating With Molten Metal (AREA)
Claims (7)
- Cage de support (5) pour la fabrication d'une pièce de fond de puits présentant, dans sa paroi, des évidements latéraux, dans lequel des pièces façonnées (8) peuvent être fixées à des barres de maintien (5a) pour les passages, ladite cage de support comprenant des barres de maintien (5a) avec des pièces façonnées (8),
caractérisée en ce que
la cage de support (5) comprend un manchon inférieur (7), sur lequel les barres de maintien (5a) prennent appui avec leurs extrémités inférieures, et en ce que la cage de support comprend en outre un corps annulaire supérieur, continu, auquel les extrémités supérieures des barres de maintien (5a) peuvent être fixées verticalement, agencées à volonté, le corps annulaire supérieur, continu, présentant une anneau interne (5b) sur la périphérie duquel sont répartis des évidements, dans lesquels les zones d'extrémité supérieures des barres de maintien (5a) peuvent être insérées en crabotage et sans possibilité de rotation, et fixées en position d'insertion. - Cage de support selon la revendication 1,
caractérisée en ce que
les évidements sont des rainures (5d) ouvertes vers l'extérieur, dans la direction radiale, qui sont agrippées par un anneau de maintien (5e) qui assure le maintien des extrémités supérieures des barres de maintien (5a) dans leur position d'insertion. - Cage de support selon revendication 1 ou 2,
caractérisée en ce que
les évidements pour les zones d'extrémité supérieures des barres de maintien (5a) sont agencés, régulièrement répartis, sur la périphérie de l'anneau interne (5b). - Cage de support selon l'une des revendications 1 à 3,
caractérisée en ce que
les barres de maintien (5a) prennent appui, avec leurs extrémités inférieures, sur le manchon inférieur (7), par l'intermédiaire de zones d'appui élastiques (5h). - Cage de support selon l'une des revendications 1 à 4,
caractérisée en ce que
les pièces façonnées (8) sont reliées chacune, de manière amovible, à une barre de maintien (5a), au moyen d'un élément de verrouillage. - Cage de support selon la revendication 5,
caractérisée en ce que
l'élément de verrouillage est un loquet rotatif (5i). - Cage de support selon au moins l'une des revendications 1 à 6,
caractérisée en ce que
l'anneau interne (5b) présente deux brides (5b' et 5b") horizontales, disposées parallèlement l'une par rapport à l'autre, orientées vers le haut, qui présentent, toutes les deux, des rainures (5d) ouvertes vers le haut, dans la direction radiale, agencées perpendiculairement les unes par rapport aux autres et réparties régulièrement sur la périphérie, dans lesquelles les zones d'extrémité supérieures des barres de maintien (5a) peuvent être insérées en crabotage et sans possibilité de rotation, et fixées en position d'insertion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200331033T SI1494839T1 (sl) | 2002-04-12 | 2003-01-29 | Nosilna kosara za izdelavo talnega dela jaska s stranskimi izrezi |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10216404 | 2002-04-12 | ||
DE10216404A DE10216404A1 (de) | 2002-04-12 | 2002-04-12 | Verfahren zum Fertigen eines Schachtbodenteils mit seitlichen Abgängen |
PCT/EP2003/000870 WO2003086723A1 (fr) | 2002-04-12 | 2003-01-29 | Procede de fabrication d'une partie de base de puits presentant des devers lateraux |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1494839A1 EP1494839A1 (fr) | 2005-01-12 |
EP1494839B1 true EP1494839B1 (fr) | 2007-08-29 |
Family
ID=28458796
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03746272A Expired - Lifetime EP1494839B1 (fr) | 2002-04-12 | 2003-01-29 | Unite de moulage pour fabriquer d'une partie de base de puits presentant des devers lateraux |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1494839B1 (fr) |
AT (1) | ATE371529T1 (fr) |
DE (2) | DE10216404A1 (fr) |
DK (1) | DK1494839T3 (fr) |
PL (1) | PL197614B1 (fr) |
WO (1) | WO2003086723A1 (fr) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3248333A1 (de) * | 1982-12-28 | 1984-06-28 | H. Niemeyer Söhne GmbH & Co KG, 4446 Hörstel | Maschine zum herstellen von formkoerpern aus beton |
DE4209395A1 (de) * | 1992-03-23 | 1993-09-30 | Baumgaertner Maschf Gmbh | Formeinrichtung zur Herstellung von Betonrohren |
DE4342518A1 (de) * | 1993-12-13 | 1995-06-14 | Baumgaertner Maschf Gmbh | Anlage zur Herstellung von topfförmigen Betonformteilen |
DE19832112C1 (de) * | 1998-07-17 | 1999-10-28 | Merbeler Betonwerk Gmbh | Vorrichtung zur Kontrolle der Bestückung einer Form für Schachtteile mit Bestückungskörpern und Verfahren zur Bestückung einer Form für Schachtteile mit Bestückungskörpern |
DE19858934A1 (de) * | 1998-12-08 | 1999-07-29 | Lindenthal Ralf Dr | Verfahren zur Herstellung von Schachtunterteilen aus Beton mit selbsttragenden Einbauten |
DE10013824C1 (de) * | 2000-03-21 | 2001-09-06 | Johann Schluesselbauer | Verfahren und Anlage zur automatisierten Herstellung von Hohlkörpern aus Mischgut |
DE10035864A1 (de) * | 2000-07-24 | 2002-02-07 | Baumgaertner Maschf Gmbh | Verfahren und Vorrichtung zum Fertigen von topfförmigen Betonteilen, insbesondere Schachtbodenstücken |
-
2002
- 2002-04-12 DE DE10216404A patent/DE10216404A1/de not_active Withdrawn
-
2003
- 2003-01-29 PL PL371312A patent/PL197614B1/pl not_active IP Right Cessation
- 2003-01-29 AT AT03746272T patent/ATE371529T1/de not_active IP Right Cessation
- 2003-01-29 EP EP03746272A patent/EP1494839B1/fr not_active Expired - Lifetime
- 2003-01-29 WO PCT/EP2003/000870 patent/WO2003086723A1/fr active IP Right Grant
- 2003-01-29 DK DK03746272T patent/DK1494839T3/da active
- 2003-01-29 DE DE50308068T patent/DE50308068D1/de not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP1494839A1 (fr) | 2005-01-12 |
PL371312A1 (en) | 2005-06-13 |
WO2003086723A1 (fr) | 2003-10-23 |
DE50308068D1 (de) | 2007-10-11 |
ATE371529T1 (de) | 2007-09-15 |
DE10216404A1 (de) | 2003-10-23 |
PL197614B1 (pl) | 2008-04-30 |
DK1494839T3 (da) | 2008-02-04 |
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