EP0753387A1 - Procédé pour la fabrication de blocs de construction moulés - Google Patents
Procédé pour la fabrication de blocs de construction moulés Download PDFInfo
- Publication number
- EP0753387A1 EP0753387A1 EP96107568A EP96107568A EP0753387A1 EP 0753387 A1 EP0753387 A1 EP 0753387A1 EP 96107568 A EP96107568 A EP 96107568A EP 96107568 A EP96107568 A EP 96107568A EP 0753387 A1 EP0753387 A1 EP 0753387A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mold
- stripper plate
- cores
- plate
- mold cores
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 11
- 238000000465 moulding Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 230000009969 flowable effect Effects 0.000 claims description 3
- 239000000969 carrier Substances 0.000 claims description 2
- 239000004575 stone Substances 0.000 description 5
- 230000000284 resting effect Effects 0.000 description 2
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
- B28B7/183—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for building blocks or similar block-shaped objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/162—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes for building blocks or similar block-shaped articles
Definitions
- the invention relates to a method and an apparatus for the production of molded blocks, in particular from flowable concrete, with a mold and one or more mold nests, each of which is assigned one or more mold cores for making recesses in the inside or on the outside of the molded block.
- the invention has for its object to provide a method and an apparatus for the production of molded blocks, which enable a rational and largely automated series production of high quality molded blocks with different recesses inside and on the outside of the molded block.
- cutouts of any kind can be made not only in the center, but also on all outer sides of the shaped block.
- the recesses can be continuous or blind-hole-like and have different shapes. In this case, designs are also possible which do not run parallel to the mold wall or are designed in steps.
- the fact that the mold cores are not extended horizontally as usual, but vertically downwards, enables a better utilization of the mold because the cores are not between the mold walls, but are housed outside the form.
- Another advantage is that a clean and smooth surface of the molded block is ensured due to the stripping during demolding. Due to the scraper plate, no concrete residues can build up on the cores.
- a mold 3 with a plurality of mold nests 4 is placed on a vibrating table 1 of a molding machine 2.
- the mold 3 is fastened in an interchangeable manner to the vertically movable supports 6 of the molding machine 2 which can be driven by piston-cylinder units (not shown).
- the mold cores 7 pass through bores 9 of a stripper plate 10 which rests on the top of the core carrier plate 8 and covers the bottom of the mold 3 downwards.
- two piston rods 11 of piston-cylinder units 12 are fastened, which are used for the vertical lifting and lowering of the stripper plate 10 (left side of FIG. 1).
- FIG. 1 shows the connection of the stripper plate 10 to the core carrier plate 8 by means of stepped cylinders 13 which are fastened to the core carrier plate 8 and whose pistons 14 are also on the transverse sides of the Attack wiper plate 10.
- the step cylinders 13 lie behind the piston-cylinder units 12, not shown, which can be seen on the left side of FIG. 1.
- the step cylinder 13 enables vertical movement of the core carrier plate 8 relative to the stripper plate 10. 2 and 3, the arrangement of the piston-cylinder units 12 and the step cylinder 13 is shown enlarged as detail A and B of FIG. 1.
- the piston-cylinder units 12 are connected to one another by supports 15 which have rollers 16 on their underside and are guided on horizontal rails 17 of a frame 18 of the molding machine 2.
- the unit 19 consisting of the scraper plate 10, the core carrier plate 8, the piston-cylinder units 12 and the stepped cylinders 13 can be moved in the horizontal direction relative to the mold 3.
- the unit 19 is driven by a hydraulic cylinder 20, the piston rod 21 of which is attached to the wiper plate 10 (FIG. 5).
- the connection between the piston rod 21 and the stripper plate 10 on the one hand and the hydraulic cylinder 20 and the frame 18 on the other hand is formed by joints 22 and 23.
- the mold nests 4 are vertically movable in a known manner and driven by a piston-cylinder unit 24 Assigned printing plates 25 which rest on the filled mold nests 4.
- the mode of operation of the invention is as follows:
- the form 3 is moved upwards by the drivable carriers 6 and the pressure plates 25 by the piston-cylinder unit 24 (FIG. 4).
- the wiper plate 10 is moved upward by actuating the piston-cylinder units 12.
- the core carrier plate 8 is initially held in its lower position by actuating the stepped cylinder 13, so that the stripper plate 10 moves upward relative to the core carrier plate 8 and the mold 3 is pulled off the mold cores 7.
- the mold 3 is then moved upward relative to the pressure plates 25, so that the finished molded blocks, which now have a recess corresponding to the mold cores 7, are ejected from the mold nests 4.
- the shaped blocks are removed by moving the storage board 26 horizontally.
- the unit 19 is moved back into its starting position and placed on the vibrating table 1 together with the mold 3.
- the pressure plates 25 remain in their upper position, not shown, so that the mold cavities 4 can be filled in a known manner.
- FIGS. 7 to 13 Another embodiment of the invention is shown in FIGS. 7 to 13.
- the core carrier plate 8 is accommodated in a box 27 which is placed on the vibrating table 1 and covered on its upper side by the stripper plate 10 and is detachably screwed to the box.
- the piston rods 11 of the piston-cylinder units 12 are fastened to the transverse sides of the scraper plate 10, which project laterally beyond the box 27 and are each connected to one another by a cross member 28 (left side of FIG. 7).
- the rollers 16 which run on the rails 17 of the frame 18 are arranged on the cross members 28. From Fig. 7 it can be seen that the frame 18 is guided laterally over the vibrating table 1.
- the core carrier plate 8 is accommodated with the mold cores 7, which pass through the stripper plate 10 and protrude into the mold nests 4 of the mold 3.
- the stepped cylinders 13 are arranged, the piston rods 14 of which are fastened to the stripper plate 10 (right side of FIG. 7). 8 and 9, the arrangement of the piston-cylinder units 12 and the stepped cylinder 13 is shown enlarged as detail C and D of FIG. 7.
- the mode of operation differs from the exemplary embodiment according to FIGS. 1 to 6 in that the demolding of the mold cores 7 is not kinematically reversed by the movement of the mold 3 upwards but by the movement of the core carrier plate 8 relative to the mold 3 and the stripper plate 10 he follows.
- the stripper plate 10 is first moved upwards together with the box 27, the mold 3 and the pressure plates 25 by actuating the piston-cylinder units 12 and then the core carrier plate 8 by actuating the stepped cylinder 13 until the upper edge of the mold cores 7 lies on the same level with the upper edge of the stripper plate 10 (Figs. 11 and 12).
- the unit 19 consisting of stripper plate 10, box 27, core carrier plate 8, the piston-cylinder units 12 and the stepped cylinders 13 is moved out of the area of the mold 3 in the horizontal direction by actuating the hydraulic cylinder 20 in the same way as in the first exemplary embodiment ( Fig. 13).
- FIGS. 14 to 17 Another embodiment of the invention is shown in FIGS. 14 to 17.
- the vibrating table 1 is perforated and has two side cheeks 29, between which the box 27 with the core support plate 8, the stripper plate 10 and the step cylinders 13 is arranged.
- In the side walls 29 there are guideways 30 for slidably receiving guide bolts 31 which are fastened to the long sides of the box 27.
- the hydraulic cylinder 20, which is articulated with its piston rod 21 via the joint 22 on the box 27 and via the joint 23 on the frame 18, serves to move the box 27 in the guideways 30.
- the vibrators 32 are screwed directly onto the box 27, which thereby takes over the partial function of shaking and compacting the shaped stones.
- the unit 19 consisting of stripper plate 10, core carrier plate 8 and the stepped cylinders 13 is no longer moved out of the area of the mold 3 in the horizontal direction after the vertical extension of the mold cores 7, but instead is lowered vertically downward due to the positive guidance in the guideways 30 (FIG. 17).
- the unit 19 is initially displaced in the horizontal direction by actuation of the hydraulic cylinder 20 by a relatively small amount in order to achieve a smooth surface on the underside of the shaped block, along which the upper side of the stripper plate 10 slides.
- the unit 19 is then moved obliquely downward in an approximately vertical direction, so that there is a sufficient vertical distance between the mold 3 and the stripper plate 10 in order to retract the board 26 and to position it immediately below the mold 3 (FIG. 17).
- the finished shaped blocks are then placed on board 26 as already described. In this way, the relatively long distances when moving the unit 19 in and out into the area of the mold 3 are considerably shortened.
- mold cores with other geometrical shapes can also be used to make various recesses in the molded stone or on the outer sides thereof, in order, for example, to be able to produce a paving stone according to DE-OS 43 17 442.
- the recesses can only push through part of the shaped block or they can be installed in stages.
- the method according to the invention allows any number of cutouts of any size and shape inside or on the outside of the shaped block.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19525324 | 1995-07-12 | ||
DE19525324A DE19525324A1 (de) | 1995-07-12 | 1995-07-12 | Verfahren zur Herstellung von Formsteinen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0753387A1 true EP0753387A1 (fr) | 1997-01-15 |
EP0753387B1 EP0753387B1 (fr) | 2002-04-24 |
Family
ID=7766598
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96107568A Expired - Lifetime EP0753387B1 (fr) | 1995-07-12 | 1996-05-13 | Procédé pour la fabrication de blocs de construction moulés |
Country Status (6)
Country | Link |
---|---|
US (1) | US5846576A (fr) |
EP (1) | EP0753387B1 (fr) |
AT (1) | ATE216648T1 (fr) |
CA (1) | CA2180707A1 (fr) |
DE (2) | DE19525324A1 (fr) |
DK (1) | DK0753387T3 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10163323A1 (de) * | 2001-12-21 | 2003-07-17 | Hubalek Kg | Verfahren und Vorrichtung zur Herstellung von Mauersteinen |
CN103991126A (zh) * | 2014-04-29 | 2014-08-20 | 浙江海洋学院 | 墙砖成型设备 |
CN107150133A (zh) * | 2017-05-04 | 2017-09-12 | 广东豪美铝业股份有限公司 | 一种辊轮自动加工装置 |
CN108943362A (zh) * | 2018-07-10 | 2018-12-07 | 普定县鸿丰五金制品有限公司 | 一种脱模机 |
Families Citing this family (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19735295A1 (de) * | 1997-08-14 | 1999-02-18 | Kobra Formen & Anlagenbau Gmbh | Verfahren zur Herstellung von Formkörpern |
JP2000127124A (ja) * | 1998-10-26 | 2000-05-09 | Shigeru Kobayashi | コンクリートブロック成形装置 |
DE10006711A1 (de) * | 2000-02-15 | 2001-08-16 | Kobra Formen & Anlagenbau Gmbh | Verfahren und Vorrichtung zur Herstellung von Formkörpern |
US6758665B2 (en) * | 2000-12-07 | 2004-07-06 | Sigmund P. Cichos | Concrete block vibrator |
US20040032043A1 (en) * | 2002-08-15 | 2004-02-19 | Woolford Michael E. | Integral core puller/mold technology |
DE20219768U1 (de) * | 2002-12-20 | 2003-03-06 | Kobra Formen Gmbh | Vorrichtung zur Herstellung von Betonformsteinen |
US7261548B2 (en) * | 2003-07-29 | 2007-08-28 | Haberman Machine | Concrete block mold with moveable liner |
US8186644B2 (en) * | 2003-07-29 | 2012-05-29 | Ness Inventions, Inc. | Concrete block mold with movable liners with master bar |
US8123512B2 (en) | 2003-07-29 | 2012-02-28 | Ness Inventions, Inc. | Concrete block mold with moveable liner |
US7980842B2 (en) * | 2003-07-29 | 2011-07-19 | Ness Inventions, Inc. | Concrete block mold with moveable liner and heater |
DE102005058402A1 (de) * | 2005-12-07 | 2007-06-14 | Kobra Formen Gmbh | Vorrichtung zur Herstellung von Betonformsteinen an Formensystem zur Verwendung in einer solchen Vorrichtung |
US20080174041A1 (en) * | 2007-01-23 | 2008-07-24 | Douglas Keller Firedman | Concrete block making machine and method |
US8438981B2 (en) | 2008-06-20 | 2013-05-14 | Oria Collapsibles, Llc | Pallet design with buoyant characteristics |
US8167605B2 (en) | 2008-06-20 | 2012-05-01 | Oria Collapsibles, Llc | Production assembly and process for mass manufacture of a thermoplastic pallet incorporating a stiffened insert |
US8522694B2 (en) | 2008-06-20 | 2013-09-03 | Oria Collapsibles, Llc | Structural supporting pallet construction with improved perimeter impact absorbing capabilities |
US8701569B2 (en) | 2008-06-20 | 2014-04-22 | Oria Collapsibles, Llc | Pallet design with structural reinforcement |
US7757451B2 (en) * | 2008-11-18 | 2010-07-20 | Lee Lum Mark E | Ventilated building block |
WO2010141941A1 (fr) | 2009-06-05 | 2010-12-09 | Ness Inventions, Inc. | Assemblage de moule employant un chauffage par fluide |
WO2010141951A1 (fr) * | 2009-06-05 | 2010-12-09 | Ness Inventions, Inc. | Moule à blocs doté d'un revêtement mobile |
WO2011146626A2 (fr) | 2010-05-18 | 2011-11-24 | Fellabaum Terence J | Machine et procédé pour la production d'un produit en béton extrudé |
CN102416664A (zh) * | 2011-11-21 | 2012-04-18 | 吕红玉 | 砖机强力节油脱模板 |
CN102709787B (zh) * | 2012-05-29 | 2015-06-17 | 胡立光 | 换向器压注模具的自动脱模方法及其装置 |
CN105500563B (zh) * | 2015-12-16 | 2017-10-13 | 安徽鼎封橡胶减震技术有限公司 | 一种脱模架 |
CN109093829B (zh) * | 2018-09-28 | 2023-05-23 | 福建海源自动化机械股份有限公司 | 筒形耐火砖模具的下模以及具有该下模的筒形耐火砖模具 |
CN112025928B (zh) * | 2020-06-30 | 2022-12-23 | 南京城建房桥建筑科技有限公司 | 一种高密度空心砖的环保智能制作装置 |
CN115194922B (zh) * | 2021-04-08 | 2024-05-17 | 中交第四公路工程局有限公司 | 加气块门窗洞口配砖模具 |
CN114474313A (zh) * | 2022-01-26 | 2022-05-13 | 山东鲁桥新材料股份有限公司 | 一种焦炉用调解砖多块生产模具装置 |
CN114603686A (zh) * | 2022-03-21 | 2022-06-10 | 山推铸钢有限公司 | 一种方便浇注的支撑浇注模具 |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE183789C (fr) * | ||||
GB472477A (en) * | 1936-03-19 | 1937-09-20 | Rchard Thomas Livesey Shorrock | Improvements in or relating to repress brick moulding machines |
US3279021A (en) * | 1963-09-26 | 1966-10-18 | Pratt | Concrete products machine |
DE1937635A1 (de) * | 1969-07-24 | 1971-02-04 | Helmut Lindner | Doppelverbundstein |
DE3301562C1 (de) * | 1983-01-19 | 1984-04-12 | Peter 6970 Lauda Kleinhans | Vorrichtung zum Herstellen von Betonsteinen |
DE3429601A1 (de) * | 1984-08-10 | 1986-02-20 | Peter 7932 Munderkingen Reinschütz | Verfahren und vorrichtung zur herstellung von hohlzylindrischen koerpern aus beton, insbesondere palisadensteinen |
FR2578479A2 (fr) * | 1982-08-05 | 1986-09-12 | Rech Etudes Tech | Procede et dispositif pour la fabrication de produits compresses notamment d'elements de construction en terre |
DE3724641A1 (de) * | 1987-07-25 | 1989-02-02 | Dennert Kg Veit | Verfahren und vorrichtung zur maschinellen herstellung eines waermedaemmenden leichtbeton-mauersteins |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3210450A (en) * | 1964-03-10 | 1965-10-05 | Harbison Walker Refractories | Machine and method for making perforated brick |
US3379120A (en) * | 1966-12-07 | 1968-04-23 | Harry C. Fogle | Bun molding apparatus |
FR2093288A5 (fr) * | 1970-06-09 | 1972-01-28 | Manuf Accum Objets Moule | |
DE3162090D1 (en) * | 1980-04-22 | 1984-03-08 | Sicowa Verfahrenstech | Process for the production of wall bricks based on sand-lime and apparatus for manufacturing crude bricks |
DE4200602A1 (de) * | 1992-01-13 | 1993-08-12 | Metten Produktion & Handel | Verfahren und vorrichtung zum herstellen von lochsteinen |
US5653934A (en) * | 1995-05-05 | 1997-08-05 | Electra Form, Inc. | Molded part take-out apparatus |
-
1995
- 1995-07-12 DE DE19525324A patent/DE19525324A1/de not_active Withdrawn
-
1996
- 1996-05-13 DK DK96107568T patent/DK0753387T3/da active
- 1996-05-13 EP EP96107568A patent/EP0753387B1/fr not_active Expired - Lifetime
- 1996-05-13 AT AT96107568T patent/ATE216648T1/de not_active IP Right Cessation
- 1996-05-13 DE DE59609118T patent/DE59609118D1/de not_active Expired - Fee Related
- 1996-07-08 CA CA002180707A patent/CA2180707A1/fr not_active Abandoned
- 1996-07-09 US US08/677,421 patent/US5846576A/en not_active Expired - Fee Related
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE183789C (fr) * | ||||
GB472477A (en) * | 1936-03-19 | 1937-09-20 | Rchard Thomas Livesey Shorrock | Improvements in or relating to repress brick moulding machines |
US3279021A (en) * | 1963-09-26 | 1966-10-18 | Pratt | Concrete products machine |
DE1937635A1 (de) * | 1969-07-24 | 1971-02-04 | Helmut Lindner | Doppelverbundstein |
FR2578479A2 (fr) * | 1982-08-05 | 1986-09-12 | Rech Etudes Tech | Procede et dispositif pour la fabrication de produits compresses notamment d'elements de construction en terre |
DE3301562C1 (de) * | 1983-01-19 | 1984-04-12 | Peter 6970 Lauda Kleinhans | Vorrichtung zum Herstellen von Betonsteinen |
DE3429601A1 (de) * | 1984-08-10 | 1986-02-20 | Peter 7932 Munderkingen Reinschütz | Verfahren und vorrichtung zur herstellung von hohlzylindrischen koerpern aus beton, insbesondere palisadensteinen |
DE3724641A1 (de) * | 1987-07-25 | 1989-02-02 | Dennert Kg Veit | Verfahren und vorrichtung zur maschinellen herstellung eines waermedaemmenden leichtbeton-mauersteins |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10163323A1 (de) * | 2001-12-21 | 2003-07-17 | Hubalek Kg | Verfahren und Vorrichtung zur Herstellung von Mauersteinen |
CN103991126A (zh) * | 2014-04-29 | 2014-08-20 | 浙江海洋学院 | 墙砖成型设备 |
CN107150133A (zh) * | 2017-05-04 | 2017-09-12 | 广东豪美铝业股份有限公司 | 一种辊轮自动加工装置 |
CN107150133B (zh) * | 2017-05-04 | 2019-08-27 | 广东豪美新材股份有限公司 | 一种辊轮自动加工装置 |
CN108943362A (zh) * | 2018-07-10 | 2018-12-07 | 普定县鸿丰五金制品有限公司 | 一种脱模机 |
Also Published As
Publication number | Publication date |
---|---|
CA2180707A1 (fr) | 1997-01-13 |
DE19525324A1 (de) | 1997-01-16 |
DE59609118D1 (de) | 2002-05-29 |
EP0753387B1 (fr) | 2002-04-24 |
ATE216648T1 (de) | 2002-05-15 |
DK0753387T3 (da) | 2002-07-08 |
US5846576A (en) | 1998-12-08 |
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Legal Events
Date | Code | Title | Description |
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