EP1274619B1 - Formulaire avec carte retirable ou separable, et dispositif et procede pour distribuer des parties d'un materiau a distribuer sur ou dans un support d'impression en deplacement - Google Patents

Formulaire avec carte retirable ou separable, et dispositif et procede pour distribuer des parties d'un materiau a distribuer sur ou dans un support d'impression en deplacement Download PDF

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Publication number
EP1274619B1
EP1274619B1 EP00949038A EP00949038A EP1274619B1 EP 1274619 B1 EP1274619 B1 EP 1274619B1 EP 00949038 A EP00949038 A EP 00949038A EP 00949038 A EP00949038 A EP 00949038A EP 1274619 B1 EP1274619 B1 EP 1274619B1
Authority
EP
European Patent Office
Prior art keywords
cylinder
card
punching
dispensing
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00949038A
Other languages
German (de)
English (en)
Other versions
EP1274619A2 (fr
Inventor
Jules Fischer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fofitec AG
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Fofitec AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fofitec AG filed Critical Fofitec AG
Publication of EP1274619A2 publication Critical patent/EP1274619A2/fr
Application granted granted Critical
Publication of EP1274619B1 publication Critical patent/EP1274619B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/08—Making a superficial cut in the surface of the work without removal of material, e.g. scoring, incising
    • B26D3/085—On sheet material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08—Means for treating work or cutting member to facilitate cutting
    • B26D7/088—Means for treating work or cutting member to facilitate cutting by cleaning or lubricating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/20—Cutting beds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/44—Cutters therefor; Dies therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D5/00—Sheets united without binding to form pads or blocks
    • B42D5/02—Form sets
    • B42D5/023—Continuous form sets
    • B42D5/027—Sheets or cards attached to a carrier strip or web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H39/00—Associating, collating, or gathering articles or webs
    • B65H39/14—Associating sheets with webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/20—Cutting beds
    • B26D2007/202—Rollers or cylinders being pivoted during operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/44—Cutters therefor; Dies therefor
    • B26F2001/4472—Cutting edge section features
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40—Manufacture
    • B42D25/45—Associating two or more layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40—Manufacture
    • B42D25/475—Cutting cards
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web
    • B65H2701/1914—Cards, e.g. telephone, credit and identity cards

Definitions

  • the present invention relates to the field of form production. It concerns a Form with detachable card according to the preamble of claim 1.
  • the invention also relates to methods for manufacturing Such forms according to the preamble of the claim 5th
  • WO 97/16370 For applying foils or papers to an endless web or to print carrier sheets usually find methods, as described for example in WO 97/16370 (Hunkeler AG) are described, application.
  • the donor material is supplied in the form of a web and between the donation cylinder and one equipped with cross cutter Cutter cylinder cut to length.
  • the resting on the donation cylinder parts are then transferred as a result of the rotation of the dispensing cylinder on the print carrier and stick to this over an adhesive layer.
  • WO 97/16370 mentions as an alternative to this also holding the réellespendenden parts on the donation cylinder by electrostatic forces.
  • the print media after the Aufspendung cut parts of a Donation material are additionally punched in the field of Aufspendung, so for example, in the production of integrated cards. This is usually done immediately after the Aufspendung in a subsequent operation, whereby the adjustment (Register control) between these two operations, especially at fast Make productions difficult. So usually the area of the donated is Materials generously designed to overlap the card to ensure that too relative shifts of the work always the card as a whole of the Overlapping is covered.
  • the invention is inter alia the object of a form withusuallybarer Map to provide, which in particular in terms of optical appearance of the card is improved.
  • This task is at a Form of the type mentioned solved by in the characterizing part of claim 1 specified characteristics.
  • the layer material is therefore limited at least approximately by the punching line of the card and it is based on overlapping the feed over the punched card edge completely or essentially omitted.
  • the map appears to the viewer in Form borderless and visually offers over the versions according to the state of Technique a much improved appearance.
  • Another object of the invention is to provide a method for To provide which the production of forms allowed according to the present invention.
  • This further task is added solved a method of the kind mentioned through the im Characteristics of claim 5 specified characteristics.
  • the burrs directly on the cylinder surface (so-called. Rotary punches, cylinder whose cylinder jacket leaving the punching burrs something is milled down, i. the burrs are an integral part of the cylinder and unadjustable in Height and positioning) or preferably on one, on the cylinder surface
  • the burrs are not as Cross cutting blade are formed, curved, and in particular preferred be formed at least approximately self-contained lines forming. These Design allows, for example, the punching and donating parts whose Outside edges have any shape.
  • a preferred embodiment is characterized in that the donor material resp. the parts are punched and / or punched between the donation cylinder and a counter cylinder be and that then the parts by rotation of the dispensing cylinder on the Form be conveyed. It can also be provided that the form between the dispensing cylinder and a another counter cylinder out there and using at least one on the further counter-cylinder formed cutting edge is punched from below. To cut can thus be present on several cylinders, so that the parts and / or the Form from different sides on different outlines on and / or can be punched out. Such an arrangement is extremely flexible and allows the Application of extremely versatile shaped and punched dispensers.
  • Another embodiment is characterized in that at least one, but especially preferred all of the cylinders are magnetic cylinders that the punching burrs as Punching plates are formed, which punching plates on the cylinder surface of the Cylinder resting base plate and at least one substantially perpendicular to Base plate and with respect to the axis of the dispensing cylinder radially outwardly extending Cutting line, and that the punching plates by magnetic interaction the magnetic cylinders are adhered attached.
  • Such burrs allow a fast and extremely flexible cutting of the parts with low adjustment of the Machine.
  • they allow easy use of circulating Cutting lines, which, for example, when applying in the area to the Dimensions of an integrated card matched feeds proves favorable.
  • Donation cylinders are designed as suction cylinders, and so that the adhesion of the parts during the rotation of the donation cylinder is effected.
  • electrostatic fixing of the parts on the dispensing cylinder Preference is given to the Cylindrical surface of the dispensing cylinder in the direction of rotation of the dispensing cylinder in substantially immediately prior to detecting the parts from a first sword electrode electrostatically polarized. It may also prove advantageous if a first Sword electrode the supplied donor material just before cutting through the Cutting agent is electrostatically polarized from the side of the self-adhesive layer. Or but it can be the cylindrical surface of the dispensing cylinder and the parts lying on it Rotation direction of the dispensing cylinder substantially immediately after the detection of the Parts of a second sword electrode are electrostatically polarized.
  • An additional embodiment is characterized in that the stamped sheet Has bores which at least partially via suction holes of a suction cylinder are arranged and which allow the formation of a negative pressure, wherein the Holes particularly preferably substantially immediately in the direction of rotation of the Dispensing cylinder are arranged behind a front cutting line and which continue preferably have a distance of the bore centers, which more than two times so big is like the diameter of the hole. So the donation part becomes immediately at the beginning the punching operation detected by the donation cylinder, and said spacing allows In addition, any distance between lateral cutting lines, without that Suction holes of the suction cylinder come to rest under the lateral cutting lines and thereby deforming them.
  • Donation cylinder fixes and becomes the sucking property of to some extent as magnetic suction cylinder designed dispensing cylinder only for holding the dispensing parts used, so there is the further advantage that the sheet when switching off the suction pump does not fall off the role.
  • the donor material is on the lower side facing away from the dispensing cylinder at least partially with a Self-adhesive coated, so that the parts due to the adhesive effect of Self-adhesive layer stick to the form.
  • this cover material on its self-adhesive layer facing side be provided firmly connected to a release layer, and the Cover material together with the release layer before or substantially during or but also detached after cutting from the self-adhesive layer of the donor material web and be dissipated.
  • donor material can be fed in a roll form in a simple manner and without much technical effort, i.
  • the form according to the invention is characterized, as stated above, in that the Layer material essentially exclusively covering the area of the card and with respect to its outer edge, substantially in line with the punching line of the card is arranged, i. that on an overlapping of the Aufspendung over the punched Card edge is completely omitted or at least substantially.
  • the Layer material essentially exclusively covering the area of the card and with respect to its outer edge, substantially in line with the punching line of the card is arranged, i. that on an overlapping of the Aufspendung over the punched Card edge is completely omitted or at least substantially.
  • Figure 1 shows a simple schematic representation of a Trospendmechanismus, in which parts 12 are detected by a dispensing cylinder 13, here designed as a suction cylinder, cut from at or in the donation cylinder 13 fixed cutting lines 25b, and then be manufacturedspendet on an endless track 15.
  • a dispensing cylinder 13 here designed as a suction cylinder
  • a donor material laminate 20 is inserted from a roll, which is one with a Self-adhesive layer 22 provided donor material 23 and on the self-adhesive layer 22nd applied cover material 24 with release layer 21 includes.
  • the donor material 23 can while film, paper, or even a multilayer laminate of the be different materials. It is of course also possible, the donor material fed in unglued form and to some extent make an in-line gluing. But it turns out to be a lot easier for a lot of producers to do that Donate material just from role as glued donor material web supply and the Rolls from a company specializing in self-adhesive coatings allow.
  • the cover material 24 is separated via suitable rollers 19 and dissipated.
  • the remaining donor material 23 is then with its unprimed Side facing the dispensing cylinder 13 in the gap between the dispensing cylinder 13 and a counter-cylinder 10 out.
  • the counter cylinder 10 can be partially in the zones, against which attached to the donation cylinder 13 cutting lines 25b during rotation of the two cylinders come to rest, be provided with counter plates 11.
  • the parts 12 are so between counter cylinder 10 and donation cylinder 13 from the cutting lines 25b, which may be designed circumferentially or as a cross cutter, isolated.
  • One optionally formed stamped grid 26 can be easily removed behind the gap.
  • the supply of the donor material web 23 can also be designed intermittently, for example, by advancing only when the cutting lines 25b are in the process of tailor.
  • the spacing of the attached parts 12 can be optimally adjusted and the waste of donor material 23 can be reduced. It could even be one Back step between each two feed movements are executed.
  • the suction cylinder 13 should be adjusted be that the suction in the donation area is interrupted briefly to ensure that the parts 12 are not on the cylinder after contact with the endless web 15 13 adhere to.
  • 25b will be at the same time as the punching line the endless web 15 on or punched out. This is done in counter-pressure against a Pressing roller 16.
  • Knife in the grooves needed when the speed of the process is changed, but also when the donor material 23 changes in thickness or composition.
  • knives can be arranged where in the Schneidzylindem Also grooves are provided, which limits the setting of cutting to length.
  • a magnetic cylinder is used, on which punching plates 25, in Figure 1 e.g. in transverse cutting line, or else in circumferential cutting line, magnetic are adhesively applied.
  • the punching plates 25 consist of a base plate 25a, which adapts to the cylindrical surface in its rounding, and which on the Cylinder surface rests, so that a good magnetic adhesion of the punching plate 25 on the Magnet cylinder 13 is possible, and a cutting line 25b extending thereon.
  • a punching plate 25 made by a sheet of, for example, about 0.5 mm thickness below Omission of the cutting line 25b to a thickness of, for example, about 0.1 mm is etched down.
  • the resulting base sheet 25a has a thickness of about 0.1 mm, and the cutting line 25b protrudes 0.4 mm beyond the base plate 25a.
  • the Cutting line 25b is also ground after etching for sharpening.
  • Such Punching sheets are used in labeling technology for the stamping of labels, there but only under conditions in which the good to be cut and the Magnet cylinder rotate at the same speed, thus dislodging the punching plates 25 can hardly occur on the magnetic cylinder.
  • the pre-processing and subsequent Aufspendung fundamentally different approach. In a first operation is a donation material laminate, off-line, respectively printed and punched out, leaving only the labels on the cover, the Punching grid, on the other hand, is removed. In a next step, the on the Covering adhesive labels passed over a sword, the cover material separated and donated.
  • the use of the cutting technique with magnetic cylinder 13 and punching plates 25 for Cutting or punching and donating parts 12 and endless web 15 or Print carrier sheet proves to be surprisingly easy.
  • may also preferably a roller of porous Foam are provided. This roller is soaked with silicone oil and runs with the Magnetic cylinder 13 in an exposed position with such that the punching plates 25 at Circulation of the magnetic cylinder 13 are each wetted with silicone oil. It is important that only the cutting lines 25b, but not the base plates 25a in contact with the Foam roller come, otherwise the parts 12 u.U. be provided with silicone oil, which can disturb the subsequent processing.
  • the use of magnetic cylinders 13 is independent of speed and material, stable and no readjustment necessary.
  • cylinders which partially only with magnetic surfaces are equipped, but otherwise at least one non-magnetic steel surface exhibit.
  • these cylinders could be used for magnetic attachment of punching plates and / or (without counter plates) are used directly as counter-cylinder.
  • FIG 2 shows a schematic representation of a Trospendemechanismus with electrostatic adhesion of the parts 12 on a dispensing cylinder 29.
  • a donor material laminate 20 is introduced from a roll, which with a a self-adhesive layer 22 provided donor material 23 and a on the Self-adhesive layer 22 applied cover material 24 with release layer 21 includes.
  • the Donor material 23 can again slide, paper, or even again multilayer laminate of various materials.
  • the cover material 24 is first removed and rolled up and the donor material 23 with exposed Self-adhesive layer 22 is detected by a tension roller 17 and the pressure roller 18 and clocked.
  • a first Photo mark reader 27 may be provided, which on the donor material 23 existing Photo stamps read and these with corresponding photo marks, which from a second, are read on the endless web 15 arranged photo mark reader 31, coordinates.
  • the donor material 23 is after the Pull roller 17 is guided between the dispensing cylinder 29 and a counter-cylinder 28.
  • the dispensing cylinder 29 may optionally be coated with a dielectric layer be.
  • This layer can be made of a non-metallic material such as lacquer, ceramic, synthetic resin or other plastic. Particularly good adhesion values, for example, with a Polyester film of a thickness of 50 microns and a Acrylatdispersionskleber für of 20 microns reached.
  • the dielectric layer may additionally be prior to receiving the parts 12 of FIG electrostatic polarization of an additional sword electrode (note here but that from this the danger of injury by one as a result of Potential difference between earth and cylinder 29 possible spark jump at Touching the cylinder 28 after turning off the machine).
  • the donor material web 23 of the self-adhesive layer having electrostatically polarized side from a first sword electrode 30, and after receiving the parts 12 by the donation cylinder 29 after a partial Rotation of the dispensing cylinder 29 is electrostatically fixed a second time, with a second sword electrode 32.
  • the first and the second sword electrode act thereby rectified polarizing, and the second sword electrode thus acts adhesion reinforcing. Voltages of approx. 15 kV are used. These electrostatic polarization is sufficient to keep the parts 12 from picking up to delivery to adhere well to the donut cylinder 29 on the endless web 15.
  • the presence of the sword electrodes 30 and 32 offers no user-friendly Disadvantages, since all trimming omitted.
  • the arrangement of the electrodes 30 and 32 is uncritical when the magnetic cylinder 29 is electrically isolated and thus at the moment of Can take place no derivation of the charges (the cutting lines 25b should never touch the counter cylinder 28 anyway).
  • the electrostatic adhesion of the parts 12 on the dispensing cylinder 29 can of course be effected in many ways. This is the case, for example, with certain donor materials the polarization of the parts occurring when removing the covering material sufficient.
  • the Size of the dispensing cylinder 29 is to be chosen so that the maximum dispensing length with Reserve between cutting line and Aufspendeline on the circumference of the dispensing cylinder 29th Takes place.
  • the cover material 24 has been removed from the donor material 23 each deducted and removed before cutting the parts 12. Especially if the cutting of the parts 12 cutting with the retention of a punched grid 26, this is an advantage because then the corresponding layers are safe and clean separate from each other. However, this comes by pulling off the Covering material 24 exposed self-adhesive layer 22 inevitably in contact with subsequent device parts such. B. the pressure roller 18 and the counter cylinder 10th in Fig. 1. So that the donor material does not stick to these elements, they must be equipped with dephasesiven surfaces. Corresponding surfaces are in the state of Technology known and are available in principle.
  • FIG. 5 shows dispensing mechanisms in which the covering material 24 only after the Cutting the parts 12 removed and thus the aforementioned problem and the Need to equip device elements with dehasive surfaces from is avoided in the first place.
  • this must be done, if necessary by additional measures, ensure that the parts 12 mecanicados after cutting safely and easily from the cover material 24 and from any punched grid 26 solve to to be taken over by the donation cylinder at all.
  • the donation material laminate in order Reduce the adhesion between his layers before cutting temporarily pre-separated.
  • the dispensing material laminate 23 accordingly only becomes one Stock loop 75 unrolled from a roller 66, then taken by two feed rollers 72.
  • the covering material web 24 is now removed from the donor material web 23 separated and only shortly before or in the gap between counter cylinder and donation cylinder again returned to the donor material under the influence of a first air nozzle 69.
  • the Abdeckmaterialbahn 24 withdrawn under the influence of a second air nozzle 70 and the Part 12 transported from the donation cylinder on the web 15.
  • the liability on the Dispensing cylinder is again in this embodiment by means of electrostatic Liability causes.
  • a dielectric film 76 between the cutting lines 25b are let in.
  • a separating lip 82 is arranged, which is the Covering material 24 leads around a sharp edge, so that the parts 12 easier to peel off.
  • the air brush 81 is as Roller formed whose axis is parallel to the axes of the cylinder and itself extends at least over the width of the parts 12.
  • the high-speed operated (up to approx. 5000 RPM) roller is filled with bristles of preferably adhesive repellent material such as e.g. Nylon, teflon or coated metal.
  • a brush housing 83 is arranged on the side facing away from the gap. The channeling effect of this Brush housing 83 leads to rotation in the same sense to the rotation of the cylinder 28 to Forming an air jet, which the detachment of the parts 12 from the cover material 24th supported.
  • a separation roller at the appropriate location can be used, which e.g. has a diameter of 12 mm and e.g. from one Shaft with 10 mm diameter with attached sliding bushes, each with 1 mm wall thickness is constructed. This separation roller is then adjusted as close as possible over the punching plate and avoids the friction of a separating sword.
  • paper sheets are continuously passed through a sheet stack 84 removed, processed, and then deposited in another stack of sheets 85.
  • the Guiding the single sheet is done between the two stacks 84 and 85 by two Tractors 73.1 and 73. 2, with the first tractor 73.1 seamlessly connecting the bow to the second Tractor 73.2 passes, such that the bow, when from the second tractor 73.2. detected be held even for a short time by the first tractor, so they always clearly managed and never loose.
  • the dispensing cylinder 29 and the pressure roller 16 here comes to no leadership or transport function to take over the Arch through the punching plate, especially in the presence of transverse Cutting lines goes out.
  • the single sheet transport device is so far as well functional and usable when simultaneous punching together with a Dispensing should be waived in each case once.
  • FIG. 5 d An alternative support for the detachment of the cover material 24 is shown in FIG. 5 d). shown.
  • the material after cutting only a little on the cylinder 29th along and then around a separating lip with a much higher deflection angle (up to 180 °).
  • this arrangement has an ev. Better separation characteristic than the above; as a result of the initial guidance around the donation cylinder, even at intermittent feeding of the donor material web but unused sections between two parts 12, which affect the utilization of the donor material and to lead to increased waste.
  • the Dispense material web suitably executed backward step, however, this disadvantage can be remedy.
  • FIG. 6 shows a preferred embodiment of the cutting lines 25b of punching plates 25, which is capable of leakage of self-adhesive 60 after application of the laminate to prevent the endless track.
  • Figure 6a) shows the conditions in the gap between Counter cylinder 28 and dispensing cylinder 29, Figure 6b) that during dispensing on the Endless web 15. This happens such that the inner edges of the cutting plate perpendicular to the base plate 25a are executed, and only the outer edges are chamfered. So Also, the side edges of the part 12 are perpendicular and at oblique edges Occurring superficial presence of self-adhesive is thus avoided.
  • FIG. 9 describes the gap conditions in a donation according to FIG. 2. From the lower one Side is here before a multilayer substrate 33 applied, stamped and Donated is only from above. It may be the substrate 33, for example, a Material act, as described in EP 836953 and as in the production of in forms integrated maps application finds.
  • the described method can also be applied if the parts 12 are not of the Donation cylinder 29 are cut to length or cut, but also when the parts 12th for example, supplied in label form or another already tailored form become.
  • supplied parts 12 can, as shown schematically in Figure 10, from the Covering web 24 are peeled off via a separating lip 82.
  • the parts 12 in inserted on the dispensing cylinder 29 punching plate 25 is inserted, and then from the cylinder 29 by punching the endless web 15 penetratet on selbige.
  • Such a method is relatively uncomplicated, especially when the parts 12 at a circumferential cutting line of the punching sheet automatically captured to some extent and adjusted that way.
  • the so-called gap dimension i. the shortest distance between the individual rollers preferably should be adjustable to different material thicknesses with respect to the Print carrier and / or the donor material process and, of course, the respective to be able to adjust the desired punching depths.
  • the dispensing cylinder 13 its counter-cylinder 10 and the pressure roller 16
  • the middle roller in Fig. 1 of the dispensing cylinder 13
  • this opposite the two outer rollers in Fig. 1, the counter-cylinder 10 and the Pressure roller 16 mounted eccentrically adjustable.
  • Figure 11 shows a perspective view of a Cut through a form with integrated map, where the top side Ticket Dispatch 12 is designed in the same contour with the outline of the card.
  • Ticket Dispatch 12 On the Underside is a carrier material overlapped around the punched card To hold the form. It is easy to see how the same-sized Aufspendung to a optically and tactually appealing and more intuitive product leads, with the most to one further identification of the card outline and to dispense with removal aids can.
  • FIG. 1 Another preferred embodiment of a stamping sheet is outlined in FIG.
  • the punching plate has bores 100, which are provided to the punched 12th hold on the dispensing cylinder 13.
  • the punching plate 25 rests on a suction cylinder 13, which has suction holes 102.
  • the plate 25 can either further, in the Figure simplified for simplicity not shown suction holes held on the cylinder 13 be, or the suction cylinder 13 may be formed simultaneously as a magnetic cylinder.
  • Magnetic cylinders usually have a structure that also has a subsequent attachment of Suction holes 102 allows:
  • the magnetic material elements are namely mostly segmentwise and in rows parallel to the axis of the cylinder in the cylinder jacket of a Fully cylinder let in.
  • the punching plate 25 has, as described above, a base plate 25a, on which a cutting line 25b is arranged.
  • a front cutting edge 25b1 which on the donor material 23rd the punching process acts first
  • a rear, cutting edge 25b2 which only on End when the diecut is almost completely cut out
  • lateral Cutting edges 25b3 and 25b4 It proves to be particularly advantageous, the holes 100th in a row as close as possible immediately behind the front cutting edge 25b1 to arrange, because then the punching 12 immediately at the beginning of the punching process from the vacuum is detected and very efficiently replaced by any existing cover material can. It is unnecessary then the costly pre-separation of donor material and Cover material before punching between donation cylinder 13 and counter cylinder 28th
  • the punching plate 25 should be arranged as possible on the dispensing cylinder be that the suction holes 102 and the holes 100 come to lie one above the other. Optimally, the two holes 100 and 102 also have the same Spacing D a same diameter d, or the holes 100 are smaller than the suction holes 102. It is also conceivable that the suction cylinder is not has individual holes, but arranged parallel to the cylinder axis suction slots.
  • Figure 14 shows an apparatus in which the dispensing material laminate 20 is intermittent transported and in which a further retreat or step back of the Dispensing material laminate controlled between each two feed steps is executable.
  • the withdrawal or regression serves on the one hand, the waste on the donor material web 23 to further minimize the unused areas (lands) between each two diecuts is caused.
  • Another feature is controlling a Brand feeder. This is about a donation provided with brands as possible to be positioned exactly on a print carrier.
  • the donor material laminate 20 is used in the apparatus of FIG. 14 by a roller 66 of FIG a driven guide roller pair 105 detected and transported. Behind it is a supply loop 75 of the material 23, which of a pair of stationary brush rollers 122 is ended.
  • the brush rollers 122 are pressed against each other and cause a slight braking of the donor material laminate.
  • the braking force is dimensioned so that they just one further transport allowed when a punching process is running. This results in a intermittent feed.
  • To the brush rollers 122 closes a pair of Retraction rollers 123a, b, whose training and function will be described specifically.
  • a guide roller 107 which the web 23 in a specific Angle ⁇ between the dispensing cylinder 13 and the counter-cylinder 28 leads, where they punched becomes.
  • the guide roller 107 can be influenced how long, for example. when using a Punching plates according to FIG. 13, the negative pressure through the holes 100 are constructed can. If the angle ⁇ is set small, then the web 20 runs tangentially with it for a little longer the donation cylinder 13 with and there is more time to build vacuum. Behind the cylinder pair 13 and 28, the stamped laminate for separating the réelle parts initially passed over a separating roller 121, as described above in Connection with Fig. 5 has already been described.
  • the remaining Covering material which optionally also carries a stamped grid, via a guide roller 108, is then guided by two pairs of rollers 109 and 110 in turn in a transport loop 75, and then rolled up on the roll 111.
  • the first pair of rollers 109 is like this adjusted so that it only transports the web when the punching process is in progress, but not in the other periods, i. the braking force of the brush rollers 122 is just so large that the lead frame between the rollers 109 passes through or the rollers 109 do not rotate at all, as long as the transport of the web is not also from the Punching process is additionally supported.
  • the two transport loops 75 are there necessary for the unwinding of the roller 66 and the reel on the roller 111 the Intermittent feeding process can not interfere.
  • Sensors 120 may be provided which detect the length of the transport loops and with whose signal is e.g. the input roller pairs 105 and the Congressrollencrue 110 controlled can be.
  • the two pairs of rolls 109 and 110 and between them forming transport loop 75 could also be a highly sensitive, so-called Dancer system are used, as it is above the corresponding transport loop 75th or approximately also shown in FIG. 3 and designated there as a transport memory 36 or 37.
  • the aforementioned retraction rollers 123a and 123b, Fig. 15 in an enlarged view. she rotate the feed direction of the dispensing material laminate 20 respectively and point each on a circle segment of about 45 ° (corresponding to an arc length of, for example, about 50 mm) has a radial increase 124 a and 124 b, with which they with the Donation material laminate 20 come into contact. Only if and as long as both radial Elevations 124a and 124b are in contact with the donor material web 23 at the same time, this is clamped (clamping phase, angle ⁇ ) and opposite to their feed direction a moved back a certain distance.
  • the relative rotational position of the two Retraction rollers 123a and 123b can be used to advantage the length of this step back change.
  • the lower retraction roller 123b is synchronous in uniform rotation are added to the donation cylinder 13, while the upper retraction roller 123 a with a servo motor between two clamping phases in contrast somewhat accelerated or slowed down.
  • the measurement signal of an optical sensor 125 are used, which is arranged behind the cylinder pair 13, 28 and which resulting web widths detected.

Claims (9)

  1. Formulaire (15) à carte détachable, sur le recto duquel, au niveau de la carte, est collé un matériau en couche (12) comportant au moins une couche de recouvrement (62) et une couche de colle contact permanente (60) et sur le verso duquel est collé un matériau support (33) dépassant de la zone de la carte et qui englobe une couche de matériau support (80), la carte étant une découpe pratiquée dans le formulaire et la découpe étant réalisée pour fabriquer la carte à partir du recto du formulaire par une ligne de découpe (34) refermée sur elle-même jusqu'à la couche de matériau support (80), de sorte que la carte est maintenue dans le formulaire par la couche de matériau support (80), caractérisé en ce que le matériau en couche (12) est disposé sensiblement de manière à recouvrir exclusivement la surface de la carte et, au niveau de son bord extérieur, sensiblement suivant le même contour que la ligne de découpe (34) de la carte, n'est pas traversé par la découpe mentionnée et est disposé, au niveau de son bord extérieur, à une distance maximale de 1 mm de la ligne de découpe (34) de la carte.
  2. Formulaire selon la revendication 1, caractérisé en ce que le matériau en couche (12), au niveau de son bord extérieur, est disposé à une distance maximale de 0,5 mm de la ligne de découpe (34) de la carte.
  3. Formulaire selon la revendication 1, caractérisé en ce que le matériau en couche (12), au niveau de son bord extérieur, est disposé suivant le même contour que la ligne de découpe (34) de la carte.
  4. Formulaire selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le matériau en couche (12), au niveau de son bord extérieur, est disposé au moins par sections sensiblement suivant le même contour qu'une limite de contraste à effet optique appliquée par technique d'impression sur le recto du formulaire.
  5. Procédé de fabrication de formulaires (15) à carte détachable, dans lequel, sur le recto des formulaires, au niveau de la carte, est collé un matériau en couche (12) comprenant au moins une couche de recouvrement (62) et une couche de colle contact permanente (60), dans lequel, sur le recto du formulaire, est collé un matériau support (33) recouvrant la zone de la carte et qui englobe une couche de matériau support (80), la carte étant fabriquée par découpe du formulaire, et dans lequel la découpe est pratiquée depuis le recto du formulaire par une ligne de découpe (34) refermée sur elle-même jusqu'à la couche de matériau support (80), de sorte que la carte est maintenue dans le formulaire par la couche de matériau support (80), caractérisé en ce que qu'on utilise pour coller le matériau en couche (12) un cylindre distributeur rotatif (29) sur lequel est réalisée au moins une arête de découpe étroite (25b) refermée sur elle-même, que le matériau en couche (12) inclus dans cette au moins une arête de découpe (25b) est amené, par rotation du cylindre distributeur (29), jusque sur le recto du formulaire déplacé (15), qu'alors, en même temps, la découpe est pratiquée et que le matériau en couche (12) est collé de manière à être disposé, au niveau de son bord extérieur, à une distance maximale de 1 mm de la ligne de découpe (34) de la carte.
  6. Procédé selon la revendication 5, caractérisé en ce que le matériau en couche (12) est collé de manière à être disposé, au niveau de son bord extérieur, à une distance maximale de 0,5 mm de la ligne de découpe (34) de la carte.
  7. Procédé selon la revendication 5, caractérisé en ce que le matériau en couche (12) est collé de manière à être disposé, au niveau de son bord extérieur, suivant le même contour que la ligne de découpe (34) de la carte.
  8. Procédé selon l'une quelconque des revendications 5 à 7, caractérisé en ce que la découpe est pratiquée à l'aide d'un cylindre (29) sur lequel est maintenue, notamment par magnétisme et/ou par dépression, une mince tôle perforée (25) pourvue d'une arête de découpe (25b).
  9. Procédé selon l'une quelconque des revendications 5 à 8, caractérisé en ce que, sur le recto du formulaire, une limite de contraste à effet optique est appliquée par technique d'impression et qu'ensuite le matériau en couche (12), au niveau de son bord extérieur, est disposé, du moins par sections, sensiblement suivant le même contour que cette limite de contraste.
EP00949038A 1999-08-06 2000-08-07 Formulaire avec carte retirable ou separable, et dispositif et procede pour distribuer des parties d'un materiau a distribuer sur ou dans un support d'impression en deplacement Expired - Lifetime EP1274619B1 (fr)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
CH145399 1999-08-06
CH145399 1999-08-06
CH163499 1999-09-08
CH163499 1999-09-08
PCT/CH2000/000418 WO2001010701A2 (fr) 1999-08-06 2000-08-07 Formulaire avec carte retirable ou separable, et dispositif et procede pour distribuer des parties d'un materiau a distribuer sur ou dans un support d'impression en deplacement
DE20013543U DE20013543U1 (de) 1999-08-06 2000-08-07 Formular mit heraus- oder abtrennbarer Karte sowie Vorrichtung zur Spendung von Teilen eines Spendematerials auf oder in einen bewegten Druckträger

Publications (2)

Publication Number Publication Date
EP1274619A2 EP1274619A2 (fr) 2003-01-15
EP1274619B1 true EP1274619B1 (fr) 2005-04-13

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EP00949038A Expired - Lifetime EP1274619B1 (fr) 1999-08-06 2000-08-07 Formulaire avec carte retirable ou separable, et dispositif et procede pour distribuer des parties d'un materiau a distribuer sur ou dans un support d'impression en deplacement

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EP (1) EP1274619B1 (fr)
AT (1) ATE293064T1 (fr)
AU (1) AU6257400A (fr)
DE (2) DE50010064D1 (fr)
DK (1) DK1274619T3 (fr)
ES (1) ES2241628T3 (fr)
WO (1) WO2001010701A2 (fr)

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DE102006005596A1 (de) * 2006-02-06 2007-08-09 O-Flexx Technologies Gmbh Thermoelektrisches Element sowie Verfahren zu dessen Herstellung
US8003184B2 (en) 2002-08-28 2011-08-23 Avery Dennison Corporation Clean edged cards on plastic carrier
US8507064B2 (en) 1998-09-22 2013-08-13 Avery Dennison Corporation Printable sheet assembly
DE102015010251A1 (de) * 2015-08-06 2017-02-09 Schobertechnologies GmbH Verfahren und Vorrichtung zur Bearbeitung und Veredelung einer endlosen Warenbahn

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US7833598B2 (en) 2000-03-09 2010-11-16 Avery Dennison Corporation Splittable sheet structure
US7846521B2 (en) 2000-03-09 2010-12-07 Avery Dennison Corporation Printable and splittable medium
FR2826604B1 (fr) * 2001-06-29 2004-04-02 Ktec Co Ltd Film de decoupe d'image pour photo ou analogue
DE10142043C2 (de) 2001-08-28 2003-08-21 Avery Dennison Zweckform Offic Kartenbogen
DE10144287A1 (de) * 2001-09-08 2003-04-03 Lohmann Therapie Syst Lts Verfahren zur elektrostatischen Fixierung von flächenförmigen Gegenständen auf einer Unterlage
US7432009B2 (en) 2002-04-03 2008-10-07 3M Innovative Properties Company Lamination apparatus and methods
DE10226177A1 (de) 2002-06-12 2003-12-24 Giesecke & Devrient Gmbh Schichtverbund für Sicherheitselement
AU2003249837A1 (en) 2002-08-21 2004-03-11 Fofitec Ag Printing carrier having a separable card
US7195690B2 (en) 2003-05-28 2007-03-27 3M Innovative Properties Company Roll-good fuel cell fabrication processes, equipment, and articles produced from same
EP2100840A1 (fr) * 2008-03-12 2009-09-16 Philip Morris Products S.A. Appareil et procédé d'application de rustines
DE102015205861A1 (de) * 2015-04-01 2016-10-06 Bundesdruckerei Gmbh Vorrichtung und Verfahren zur Bereitstellung zumindest einer Einzellage eines Wert- oder Sicherheitsdokuments
CN109434954A (zh) * 2018-10-29 2019-03-08 苏州中航盛世刀辊制造有限公司 一种具有排废功能的模切刀辊装置
DE102019121449A1 (de) * 2019-08-08 2021-02-11 OSRAM Opto Semiconductors Gesellschaft mit beschränkter Haftung Verfahren zur vereinzelung von bauteilen aus einem bauteilverbund sowie bauteil
DE102020109983A1 (de) 2020-01-17 2021-07-22 Wächter Packautomatik GmbH & Co. KG Vorrichtung und Verfahren zum Aufbringen eines Zuschnitts auf einen Träger
CN113547796B (zh) * 2021-07-22 2023-04-07 北新建材(苏州)有限公司 一种石膏板护面纸刻痕系统

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US8530020B2 (en) 1998-09-22 2013-09-10 Ccl Label, Inc. Sheet of printable business cards
US8003184B2 (en) 2002-08-28 2011-08-23 Avery Dennison Corporation Clean edged cards on plastic carrier
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DE102015010251A1 (de) * 2015-08-06 2017-02-09 Schobertechnologies GmbH Verfahren und Vorrichtung zur Bearbeitung und Veredelung einer endlosen Warenbahn

Also Published As

Publication number Publication date
ATE293064T1 (de) 2005-04-15
ES2241628T3 (es) 2005-11-01
DE20013543U1 (de) 2000-11-30
EP1274619A2 (fr) 2003-01-15
DK1274619T3 (da) 2005-08-15
WO2001010701A3 (fr) 2002-11-07
AU6257400A (en) 2001-03-05
DE50010064D1 (de) 2005-05-19
WO2001010701A2 (fr) 2001-02-15

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