EP0844104A2 - Procédé pour fabriquer des éléments décoratifs et les éléments fabriqués selon ce procédé - Google Patents

Procédé pour fabriquer des éléments décoratifs et les éléments fabriqués selon ce procédé Download PDF

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Publication number
EP0844104A2
EP0844104A2 EP97120509A EP97120509A EP0844104A2 EP 0844104 A2 EP0844104 A2 EP 0844104A2 EP 97120509 A EP97120509 A EP 97120509A EP 97120509 A EP97120509 A EP 97120509A EP 0844104 A2 EP0844104 A2 EP 0844104A2
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EP
European Patent Office
Prior art keywords
elements
decorative
modular system
box shape
decorative element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP97120509A
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German (de)
English (en)
Other versions
EP0844104A3 (fr
Inventor
Jens Gessner
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Individual
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Publication of EP0844104A2 publication Critical patent/EP0844104A2/fr
Publication of EP0844104A3 publication Critical patent/EP0844104A3/fr
Withdrawn legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/147Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer imitating natural stone, brick work or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0453Ornamental plaques, e.g. decorative panels, decorative veneers produced by processes involving moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F9/00Designs imitating natural patterns
    • B44F9/04Designs imitating natural patterns of stone surfaces, e.g. marble

Definitions

  • the invention relates to a method for producing decorative elements, decorative elements produced by this process and the manufacture box shapes serving as decorative elements.
  • Decorative elements are to be understood as meaning elements equipped with decorative structures on one side as well as on several sides.
  • Elements structured on one side serve to clad surfaces.
  • solid elements structured on two opposite surfaces can be used to build walls or walls.
  • the present invention has for its object structures of the beginning mentioned type produce much cheaper than before and to be able to assemble without sacrificing high display quality have to. To solve this problem, those contained in the claims Measures proposed.
  • the invention provides an inexpensive industrial manufacturing method the possibility of a high-quality stage design design.
  • the idea of giving such decorative form to various decorative elements Giving that they are compatible with each other opens up a variety of design options and at the same time allows a particularly simple and inexpensive Creation of high quality decorative structures.
  • edge design and surface division according to the invention is that the different basic elements of a species (e.g. Quarry stone), as well as various types (e.g. quarry stone and brick) in irregular Order and offset and toppled together can, so that repetitions of surface motifs or butt lines do not are recognizable.
  • a species e.g. Quarry stone
  • various types e.g. quarry stone and brick
  • Expediently comprises a product range designed in the manner of a modular system Basic and additional elements, the edges of which are designed so that they can be joined together across the entire space to give the user the greatest possible Variety. Because even with a very many elements Modular system is not always to be expected that each surface only can be disguised with undivided elements, it is useful for one-sided elements equipped with decorations the back of the decorative elements to be equipped with linear depressions (material weakening). They allow simple, quick and accurate scaling down of an element. The lines are advantageously chosen so that they match the edge design corresponds to other elements of the modular system, so that time-consuming Adjustment work is reduced to a minimum.
  • Figure 1 shows a box shape 2 with the dimensions of the basic element of a product range.
  • box shape 2 becomes a typical masonry consisting of quarrystones 3 and mortar 4, inserted in such a way that from its surface a negative form can be removed.
  • the box shape 2 and the quarry stone masonry form the archetype 1.
  • the negative form is removed manually using a soft material, preferably silicone (e.g. a two-component silicone rubber), so that undercuts in the joints of the quarry stone masonry remain.
  • a soft material preferably silicone (e.g. a two-component silicone rubber), so that undercuts in the joints of the quarry stone masonry remain.
  • This silicone negative mold has the function an original matrix 5.
  • the original die 5 is manually in a further box shape 6 with upper part 7 and Lower part 8 inserted.
  • This box shape 6 is shown in Figures 2 to 4 and corresponds largely to the box shapes, such as those from industrial manufacturing processes are known. Your heating loops are labeled 10.
  • FIG. 2 9 e.g. made of synthetic resin.
  • FIG. 2 9 One of the openings in the upper part 7, the filling of the box shape with the still flowable synthetic resin serve, is shown and designated 11.
  • the box mold 6 is opened and the Master die 5 removed.
  • the hard positive form 9 then serves the Production of several soft series matrices 12 ( Figure 3).
  • the box shape 6 equipped with openings 13. The filling takes place through this the shape, preferably also with a silicone material.
  • Form 6 is also used to manufacture the final product, one Basic element 14 ( Figure 4).
  • the lower part 8 of the form 6 is one of the Series matrices 12.
  • the material is filled in through the openings 11 which the basic element should consist of.
  • Filled and / or colored foams made of polyurethane or polystyrene have proven to be easy to process and assemble, Concrete foams have proven to be durable and stable.
  • the base element 14 is removed from the mold 6 and one Station fed in the printing or coating of the surface takes place.
  • decorative elements made of polyurethane dyed through with a brick motif in the color of mortar joints be. Then the surfaces are colored, the color application to the Motif accordingly happens in the pad printing process.
  • a color division This type underlines the depth of the relief.
  • the box shape shown in Figure 4a is used to manufacture Decorative elements on two opposite sides Have decorative structures.
  • the manufacturing process runs as it does to the Figures 1 to 4 has been described.
  • the difference is that the box shape 6 in addition to the upper part 7 and the lower part 8, the intermediate frame 6 ' having.
  • the height of this intermediate frame corresponds to the thickness of the desired decorative element.
  • FIG. 4a shows the phase of the manufacturing process according to the invention, which is made of plaster or synthetic resin (hard material) Positive form 9 made in a previous step with the help of original matrices 5 was produced in this form, located in the form 6.
  • Positive form 9 made in a previous step with the help of original matrices 5 was produced in this form, located in the form 6.
  • Soft Series matrices 12 are made by using suitable silicone material is pressed into the mold 6 through the openings 11 and 13.
  • the subsequent closing of the openings 11, 13 takes place with the help from wedges 11 'to 13'. In their closed position they are reset in this way positioned that positioning knobs on the series matrices 12 arise. They facilitate the later insertion of series matrices 12 into the box shape 6, if desired, also in the embodiment according to FIGS. 2 to 4.
  • the locking wedges 6 '', 11 ', 13' also secure the required Pressure build-up in the box shape 6.
  • With a suitable design of the box shape 6 can also decorative elements 14 with decorative structures on more than two sides or two adjacent sides can be made.
  • the manufacturing processes described allow increased wear subject to series matrices 12 with the help of the hard mold 9 always new to manufacture. If after a long period of use the hard mold 9 Show signs of wear, then this can also be done with the help of Original form can be produced again in the manner described. A high This ensures dimensional accuracy over a long period of time.
  • Another advantage of the manufacturing process is that one and the same box shape for the production of dies and end products with different Motifs and, with the help of an intermediate frame, relief structure can be used on one, two or more pages, whatever space and Material savings in the manufacturing process means.
  • the contours and dimensions remain the same, so that any however, a perfectly fitting combination of the different end products is always possible is.
  • Figure 5 shows a finished base element 14 with a one-sided Stone motif.
  • the depth of its side toothing 15 is chosen so that - as described below - with a simple Basic model can be combined with a brick motif.
  • corner elements 16 trained additional elements with for toothing 15 of the base element 14 corresponding teeth 17 are in Figures 6 (stone motif) and 7 (sandstone motif). They are made in the way that it has been described for Figures 1 and 2.
  • FIGS. 8 and 9 show a base element 21 and a corner element 22, respectively with a brick motif.
  • the depth of the side teeth 23 is the selected association of masonry chosen accordingly, namely 1 ⁇ 4 brick.
  • FIG. 10 shows that elements 14 and 16 with quarry stone or Sandstone motifs in a simple way with elements 21 and 22 with brick motifs can be combined if the toothing 17 of the elements 14 and 16 e.g. in terms of width, three times the height of a brick and corresponds to a 3 ⁇ 4 brick in terms of depth.
  • the backdrop wall preferably by gluing, must have a corresponding change in contour of the brick basic element 21 are made. This Change is made easier when on the back of the brick base element 21 suitable breaking lines are available.
  • a product range does not have to be limited to a group of similar motifs be. It can also offer the possibility of a wide variety of motifs to be able to join together across the entire space.
  • An example is shown in FIG Another basic element 24 with a motif from microprocessor technology shown. It has the dimensions of the base element 21 with a brick motif ( Figure 8) and is compatible with this without changing the contour. The Motif is only partially shown. In the area free of the motif Predetermined breaking lines 25 (dotted), 26 (dashed) and 27 (dash-dotted) indicated, which are on the back of element 24. A change in contour according to the dotted lines of weakness 25 Element 24 compatible with quarry stone or sandstone elements. By division of the element 24 along the predetermined breaking lines 26 and / or 27 arise Parts that remain compatible with brick elements.
  • the basic element 24 is combined on the left-hand side with an additional element 28. It is a connecting element, on the surface of which the brick motif merges into the microprocessor motif.
  • FIG. 13 The partially shown in Figures 12 and 13, with elements of a modular system surface clad according to the invention is a backdrop wall 30 with a window opening 31.
  • the e.g. wooden backstop made of wood 32 recognizable.
  • the surfaces surrounding the window opening are with basic brick elements 21 occupied ( Figure 8).
  • the additional elements according to the invention include Modular system reveal parts 33 and 34, a component 35 that simultaneously forms the window sill 36 and a ledge 37, and a lintel component 38 (FIG 12) or 39 (Figure 13).
  • the lintel component 38 in FIG. 12 is an additional element, which is placed in front of the basic element 21 underneath, e.g. is glued on.
  • the lintel component 39 according to FIG. 13, which is somewhat modified shown again in FIGS. 14 (view) and 15 (section) is a Additional element compatible with the basic elements 21, which is also the reveal 34 includes.
  • the additional element 35 is again in section in FIGS. 16 to 18, in View and shown in top view.
  • Figure 16 shows that the Additional element 35 at the point where the window sill 36 and the ledge 37 adjoin each other, a predetermined breaking line 41 is provided. From the windowsill section 36 freed, the component 35 can also be more independent of a window Sims are used.
  • Figure 17 is a fermentation cut line 42 indicated. It is clear that the ledge 37 is adjusted in length and can also be attached to a surface all around corners.
  • the component 35 has been provided with a cutout 42 so that it can be inserted into to be able to fit the window opening 31 (FIG. 12). Dashed lines are the reveal 33 and part of the base element 21, which are on the Support component 35.
  • Figures 19 (view) and 20 (section) show part of a house wall 45 and a wall 46 in front of it.
  • the house wall consists of the Rear triangle 32, which is not shown separately with Decorative elements 14 is disguised. They are one-sided Stone motif on. To build the wall 46, it is necessary Decorative elements 14 to use, the two-sided (lower Solid stone elements) and on three sides (upper elements covering the wall) with the stone motif are equipped.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
EP97120509A 1996-11-25 1997-11-23 Procédé pour fabriquer des éléments décoratifs et les éléments fabriqués selon ce procédé Withdrawn EP0844104A3 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE1996148550 DE19648550A1 (de) 1996-11-25 1996-11-25 Dekorationselemente zur Verkleidung von Wand- und/oder Deckenflächen
DE19648550 1996-11-25

Publications (2)

Publication Number Publication Date
EP0844104A2 true EP0844104A2 (fr) 1998-05-27
EP0844104A3 EP0844104A3 (fr) 1999-02-10

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EP97120509A Withdrawn EP0844104A3 (fr) 1996-11-25 1997-11-23 Procédé pour fabriquer des éléments décoratifs et les éléments fabriqués selon ce procédé

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EP (1) EP0844104A3 (fr)
DE (1) DE19648550A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2211249A1 (es) * 2001-06-08 2004-07-01 Jorge Alvarez Rovirosa Procedimiento decorativo, tablero decorativo y pasta para sellar las juntas.
FR2955521A1 (fr) * 2010-01-22 2011-07-29 Modelage Concept Moule d'injection et procede de fabrication de moules d'injection pour piece de prototypage
CN102242567A (zh) * 2010-05-10 2011-11-16 邓明善 一种墙艺印花磨具

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008020544B4 (de) * 2008-04-24 2013-06-20 Diephaus Betonwerk Gmbh Verfahren und Vorrichtung zur Herstellung bedruckter Betonerzeugnisse
DE102009044082A1 (de) * 2009-09-23 2011-04-21 Rinn Beton- Und Naturstein Gmbh & Co. Kg Platte oder Pflasterstein aus Beton oder Naturstein

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3641228A (en) * 1968-09-18 1972-02-08 Urethane Fabricators Inc Method of producing a molded simulated wooden article
DE2414492A1 (de) * 1974-03-26 1975-10-02 Klaus Eiser Verfahren zur herstellung von platten fuer wandverkleidungen
DE2708580A1 (de) * 1977-02-28 1978-08-31 Herman Evert Bertelink Giessform und verfahren zur herstellung von giessformen fuer das giessen von knoepfen, schnallen, schliessen o.dgl.
DE3035504A1 (de) * 1980-09-19 1982-04-22 Hans Ing.(Grad.) 7321 Aichelberg Germar Verfahren zum herstellen von kunststofformen und nach diesem verfahren hergestellter formensatz
JPS5797837A (en) * 1980-12-06 1982-06-17 Hideo Fukushima Production of decorative piece
GB2145651A (en) * 1983-08-31 1985-04-03 Norcros Investments Ltd Concrete structures
JPH06315939A (ja) * 1993-05-10 1994-11-15 Daito Kogyo Kk 成形型の製造方法

Family Cites Families (12)

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Publication number Priority date Publication date Assignee Title
DE7039773U (de) * 1971-02-11 Helmsorig W Profilierte Fassadenbauplatte aus Kunststoff
AT100744B (de) * 1922-01-27 1925-08-10 Hans Fritz Einrichtung zur Erstellung von Szenenbildern für Bühnen.
DE836915C (de) * 1950-11-25 1952-04-17 Gruenzweig & Hartmann G M B H Bauten und Dekorationen fuer Film, Buehne und Schaufenster sowie Verfahren zur Herstellung solcher Bauten und Dekorationen
US2933919A (en) * 1958-05-20 1960-04-26 Rueshoff Gerhard Aluminized building material
DE1278858B (de) * 1962-05-16 1968-09-26 Quillery Lenkhandrad, insbesondere fuer Kraftfahrzeuge
DE1779871A1 (de) * 1965-06-18 1974-02-28 Goodyear Tire & Rubber Verfahren zum herstellen geschaeumter formstuecke
US3646715A (en) * 1970-04-06 1972-03-07 Du Pont Canada Prefabricated building panel
DD97591A1 (fr) * 1972-04-10 1973-05-14
WO1983002472A1 (fr) * 1982-01-18 1983-07-21 LARSEN, Hans, Sondergaard Element isolant en forme de plaque avec un parement en coquille dans un motif de pierre pour une construction et son procede de production
DE3235771A1 (de) * 1982-09-03 1984-03-08 Bauunternehmung und Betonwerke Lorenz Kesting, 4670 Lünen Verfahren und vorrichtung zur herstellung eines fassadenelementes mit strukturierter sichtbetonoberflaeche
DE3310227C2 (de) * 1982-09-03 1994-12-01 Bauunternehmung Und Betonwerke Verfahren und zur Herstellung eines Fassadenelementes aus Beton mit strukturierter Sichtbetonoberfläche
DE8814051U1 (de) * 1988-11-10 1989-01-26 WS-Gartenelemente GmbH, 3510 Hann Münden Mauerelement zur Erstellung einer Ziermauer

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3641228A (en) * 1968-09-18 1972-02-08 Urethane Fabricators Inc Method of producing a molded simulated wooden article
DE2414492A1 (de) * 1974-03-26 1975-10-02 Klaus Eiser Verfahren zur herstellung von platten fuer wandverkleidungen
DE2708580A1 (de) * 1977-02-28 1978-08-31 Herman Evert Bertelink Giessform und verfahren zur herstellung von giessformen fuer das giessen von knoepfen, schnallen, schliessen o.dgl.
DE3035504A1 (de) * 1980-09-19 1982-04-22 Hans Ing.(Grad.) 7321 Aichelberg Germar Verfahren zum herstellen von kunststofformen und nach diesem verfahren hergestellter formensatz
JPS5797837A (en) * 1980-12-06 1982-06-17 Hideo Fukushima Production of decorative piece
GB2145651A (en) * 1983-08-31 1985-04-03 Norcros Investments Ltd Concrete structures
JPH06315939A (ja) * 1993-05-10 1994-11-15 Daito Kogyo Kk 成形型の製造方法

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* Cited by examiner, † Cited by third party
Title
PATENT ABSTRACTS OF JAPAN vol. 006, no. 190 (M-159), 29. September 1982 -& JP 57 097837 A (FUKUSHIMA HIDEO;OTHERS: 01), 17. Juni 1982 *
PATENT ABSTRACTS OF JAPAN vol. 095, no. 002, 31. März 1995 -& JP 06 315939 A (DAITO KOGYO KK), 15. November 1994 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2211249A1 (es) * 2001-06-08 2004-07-01 Jorge Alvarez Rovirosa Procedimiento decorativo, tablero decorativo y pasta para sellar las juntas.
FR2955521A1 (fr) * 2010-01-22 2011-07-29 Modelage Concept Moule d'injection et procede de fabrication de moules d'injection pour piece de prototypage
CN102242567A (zh) * 2010-05-10 2011-11-16 邓明善 一种墙艺印花磨具

Also Published As

Publication number Publication date
EP0844104A3 (fr) 1999-02-10
DE19648550A1 (de) 1998-05-28

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