EP0591305B1 - Cermets a base de borures des metaux de transition, leur fabrication et leurs applications - Google Patents

Cermets a base de borures des metaux de transition, leur fabrication et leurs applications Download PDF

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Publication number
EP0591305B1
EP0591305B1 EP92912846A EP92912846A EP0591305B1 EP 0591305 B1 EP0591305 B1 EP 0591305B1 EP 92912846 A EP92912846 A EP 92912846A EP 92912846 A EP92912846 A EP 92912846A EP 0591305 B1 EP0591305 B1 EP 0591305B1
Authority
EP
European Patent Office
Prior art keywords
metal
powder
boride
metals
cermet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP92912846A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0591305A1 (fr
Inventor
Henri Pastor
Colette Allibert
Laurent Ottavi
Manuel Albajar
Francisco Castro-Fernandez
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BONASTRE SA
Sandvik Hard Materials SA
Original Assignee
BONASTRE SA
Sandvik Hard Materials SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BONASTRE SA, Sandvik Hard Materials SA filed Critical BONASTRE SA
Publication of EP0591305A1 publication Critical patent/EP0591305A1/fr
Application granted granted Critical
Publication of EP0591305B1 publication Critical patent/EP0591305B1/fr
Anticipated expiration legal-status Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/14Both compacting and sintering simultaneously
    • B22F3/15Hot isostatic pressing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/14Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on borides

Definitions

  • the subject of the invention is cermets based on borides of transition metals, in particular titanium diboride, having in particular improved toughness.
  • Cermets are hard materials used in particular to make cutting or drilling tools and wearing parts. They generally consist, as their name suggests, of a predominantly hard but fragile ceramic phase and a much less hard but tenacious metallic binder phase, which gives them an interesting and rare combination of hardness and tenacity.
  • ceramic is taken here in the broad sense, including in particular the oxides, nitrides, carbides and borides of the transition metals, or even their combinations.
  • the inventors have observed these facts experimentally, for example on TiB2-Fe cermets.
  • To prepare these cermets they mixed titanium diboride powder TiB2 (average grain diameter: 1 to a few ⁇ m) with iron powder (average grain diameter 1 to a few ⁇ m) by conventional means (mixer, ball mill, attrition mill, etc.). The mixture was then compressed under 100 to 200 MPa of pressure. The sintering was carried out for 1 to 4 hours, at a temperature between 1450 and 1550 ° C., depending on the volume iron content of the cermet (10 to 20% by volume).
  • the object of the present invention is to find conditions making it possible to manufacture cermets based on transition metal borides which do not have the drawbacks of cermets of the same type obtained according to the prior art and allowing their use in the envisaged applications, in particular due to their high tenacity.
  • Patent application DE-A-28 46 889 relates to an alloy powder, its preparation and its use for manufacturing sintered parts.
  • the alloy powder consists essentially of a boride or a complex boride phase as a support for hardness and a metal or an alloy as a binding phase.
  • the iron boride is partially replaced by at least one boride of another metal such as for example a transition metal (see, for example, page 5, lines 16 to 24).
  • the borides used in Example 3 contain 70.32% by weight of iron for the boride of structure MB which is used in an amount of 43% by weight to form the sintered product, and 76.77% by weight of iron for the boride of structure M2B which is used at a rate of 16% by weight to form the sintered product.
  • Comparable proportions of iron-based borides are used in the other examples.
  • the sintered products disclosed in patent application DE-A-28 46 889 therefore all contain a high proportion of iron boride.
  • the object of the present invention is to avoid the presence of metal boride of the binder phase (iron in particular).
  • patent application DE-A-28 46 889 teaches that the presence of aluminum as an impurity in the alloy powder plays an unfavorable role, which should have dissuaded the person skilled in the art from adding this item.
  • Patent application FR-A-2 514 788 teaches a sintered hard alloy very similar to that taught by document DE-A-28 46 889, in which the hard phase composed of "multiple borides” contains at least 10% by weight of iron, which goes against the object pursued according to the present invention.
  • the inventors have found that the interaction between the hard transition metal boride and the metal binder which causes a drop in toughness, can be prevented or at least greatly reduced by adding certain elements to the binder.
  • metal type in the form of simple or compound bodies, during the preparation of the mixture of the boride and the metal binder, that is to say before the sintering of this mixture.
  • the elements in question are essentially the transition metal entering into the composition of the transition metal boride constituting the hard phase, mainly present in this boride and a metal X chosen from aluminum, alkaline earth metals, Sc, Y, lanthanides, actinides and alloys consisting of iron and ceric metals, or a mixture of at least two of these metals X.
  • the added transition metal is transformed into oxide in which part of the oxygen can be replaced by nitrogen and / or carbon and the metal X is transformed into oxide.
  • oxides precipitate in the form of dispersions of separate oxide particles, or combined in the form of complex oxides.
  • the carbon possibly present in the oxide of the transition metal is due to the presence of this element, as an impurity, in the boride of the hard phase.
  • the ratios x / y and x '/ y', identical or different, are equal to 1/2 or 2/5, or close to these values.
  • the alkaline earth metals X preferably used according to the invention are Mg and Ca.
  • the other metals X preferably used according to the invention are Ce, Pr, Nd, Gd, Dy, Th, U as well as an alloy, consisting of iron and ceric metals, such as for example that known under the name of Mischmetall ®.
  • the cermet according to the invention comprises between 20 and 99%, preferably between 50 and 97% by weight of hard phase 1).
  • the transition metal T or T '(added according to the invention) can be added in elementary form, that is to say not combined with the mixture of the other powders.
  • it is advantageously used in the form of its THz type hydride, z being an integer or decimal, or one of its alloys of type (T, L), L being l '' one of the binding metals used according to the invention, namely Fe, Ni, Co or Cr, or one of its mixed hydrides of type (T, L) Hz, z being an integer or decimal number, because these compounds or alloys are generally more easily grindable than pure metal.
  • the metal X can also be added in elementary form, that is to say not combined, to the mixture of the other powders.
  • it is advantageously used in the form an alloy XaLb or XcTd, and / or a corresponding mixed hydride (X, L) Hz or (X, T) Hz ', and / or a mixed boride XaLbBt (L being preferably Fe, Ni or Co) because these alloys, hydrides or borides are generally more easily grindable and less reactive with respect to the environment than pure metal X.
  • a, b, c, d, t, z and z ' are numbers whole or decimal.
  • Mixing with grinding can be carried out according to any process known to those skilled in the art. It is advantageously carried out by attrition in a ball mill.
  • the duration of the grinding is preferably from 2 to 48 hours.
  • the compression is advantageously carried out under a pressure of 50 to 300 MPa.
  • the sintering is advantageously carried out at a temperature of 1300 to 1700 ° C, for 1 to 3 hours, under pressure of 1 to 104 Pa of argon, or under pressure of 105 Pa of hydrogen, or under vacuum of 10 ⁇ 2 to 10 Pa, or by hot isostastic compression under 100 to 200 MPa of argon (HIP press: ASEA Q1H-6 for example).
  • HIP press ASEA Q1H-6 for example.
  • the cermets obtained according to the invention can be used in particular for manufacturing cutting tools, drilling tools or Wear parts.
  • Example 1 can be considered typical of the prior art, in order to concretize the improvements linked to the invention, the inventors have carried out Example 2 which follows.
  • Example 1 The grinding is carried out as in Example 1, with the only difference that the grinding time is reduced to 2 hours.
  • the compression and dewaxing are carried out as in Example 1.
  • the sintering is carried out at 1500 ° C., under pressure of 103Pa of argon, for one hour.
  • the total porosity measured on the sintered test pieces is 2%.
  • the binder consists essentially of an iron-nickel alloy.
  • neodymium oxide particles Nd303
  • titanium oxycarbonitride particles Ti
  • Example 3 (according to the invention):
  • the ground mixture is separated from the beads by sieving.
  • test pieces (5 g per test piece) is carried out at 70 MPa, the matrix (in hardened steel) being lubricated with zinc stearate.
  • test pieces are encapsulated and sintered by hot isostatic compression (HIP ASEA Q1H-6 press) according to the following cycle: TEMPERATURE (° C) PRESSURE (Argon MPa) BEGINNING END SPEED ° C / min BEGINNING END SPEED MPa / min Min duration 20 430 10 empty* empty* - 43 450 450 - empty* empty* - 30 450 820 10 empty* empty* - 37 820 820 - empty* 0.5 - 0.017 820 1000 10 0.5 0.5 - 18 1000 1350 8.75 0.5 150 3.75 40 1350 1350 - 150 150 - 30 1350 300 - 35 150 70 - 2.7 30 300 270 - 15 70 1 - 35 2 * empty: 1 Pa
  • the binder phase is essentially iron: there does not appear any boride phase Fe2B or FeB, while this phase is predominant in the FN, FNMo and FNW alloys developed according to the prior art.
  • This absence of iron boride phase in the alloys according to the invention is confirmed by the increase in ductility of the binder phase, quantified by the measurement of the stress intensity factor K IC by the PALMQVIST indentation method.
  • the alloys according to the invention exhibit a fine dispersion of alumina particles (Al2O3).
  • the mixture of powders is produced in a ball mill (of stainless steel) under the conditions described in Example 3.
  • the crude mixture is separated from the beads by sieving.
  • test pieces are done under 100 MPa, in a hardened steel matrix, lubricated with zinc stearate.
  • test pieces are encapsulated and sintered by hot isostatic compression (HIP ASEA Q1H-6 press), according to the cycle described in Example 3.
  • the alloys according to the invention exhibit, in addition to the hard phase TiB2 and the binder Fe / Ni / Cr or stainless steel 316L, a fine dispersion of alumina and oxycarbonitride particles of titanium.
  • the hardness decreases only by 3% while the toughness increases by around 40%.
  • Example 5 (according to the invention):
  • Example 2 The grinding is carried out as in Example 2.
  • the compression and the dewaxing are carried out as in Example 1.
  • the sintering is carried out at 1600 ° C. under argon pressure of 103Pa, for two hours.
  • the total porosity measured on the sintered test pieces is less than 0.5%.
  • the hard phase consists of the solid solution (Ti, Cr) B2 and the binder is essentially an Fe / Ni alloy. Note the presence of a fine dispersion of particles of neodymium oxide (Nd2O3) and titanium oxycarbonitride [Ti (O, C, N)].
  • VICKERS hardness under load of 30 kg (294 N) of the sintered test pieces is 14,900 ⁇ 500 MPa, i.e. 6% higher than that of the test pieces of Example 2 (without substitution of TiB2 by CrB2) which is 14000 ⁇ 500 MPa.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Powder Metallurgy (AREA)
  • Ceramic Products (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
EP92912846A 1991-06-28 1992-06-26 Cermets a base de borures des metaux de transition, leur fabrication et leurs applications Expired - Lifetime EP0591305B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR919108030A FR2678286B1 (fr) 1991-06-28 1991-06-28 Cermets a base de borures des metaux de transition, leur fabrication et leurs applications.
FR9108030 1991-06-28
PCT/FR1992/000595 WO1993000452A1 (fr) 1991-06-28 1992-06-26 Cermets a base de borures des metaux de transition, leur fabrication et leurs applications

Publications (2)

Publication Number Publication Date
EP0591305A1 EP0591305A1 (fr) 1994-04-13
EP0591305B1 true EP0591305B1 (fr) 1995-11-15

Family

ID=9414434

Family Applications (1)

Application Number Title Priority Date Filing Date
EP92912846A Expired - Lifetime EP0591305B1 (fr) 1991-06-28 1992-06-26 Cermets a base de borures des metaux de transition, leur fabrication et leurs applications

Country Status (8)

Country Link
US (1) US5439499A (ja)
EP (1) EP0591305B1 (ja)
JP (1) JPH06511516A (ja)
AT (1) ATE130375T1 (ja)
DE (1) DE69206148T2 (ja)
ES (1) ES2081617T3 (ja)
FR (1) FR2678286B1 (ja)
WO (1) WO1993000452A1 (ja)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5427987A (en) * 1993-05-10 1995-06-27 Kennametal Inc. Group IVB boride based cutting tools for machining group IVB based materials
JP2765814B2 (ja) * 1995-11-24 1998-06-18 コナミ株式会社 ビデオゲーム装置及びビデオゲームのプレイキャラクタ成長制御方法
DE10117657B4 (de) * 2001-04-09 2011-06-09 Widia Gmbh Komplex-Borid-Cermet-Körper und Verwendung dieses Körpers
US7316724B2 (en) * 2003-05-20 2008-01-08 Exxonmobil Research And Engineering Company Multi-scale cermets for high temperature erosion-corrosion service
US7175687B2 (en) * 2003-05-20 2007-02-13 Exxonmobil Research And Engineering Company Advanced erosion-corrosion resistant boride cermets
US7731776B2 (en) * 2005-12-02 2010-06-08 Exxonmobil Research And Engineering Company Bimodal and multimodal dense boride cermets with superior erosion performance
DE102007017306A1 (de) * 2007-04-11 2008-10-16 H.C. Starck Gmbh Längliches Hartmetallwerkzeug mit Eisenbasis-Binder
CN110340813B (zh) * 2019-05-30 2021-09-07 合肥工业大学 一种单晶蓝宝石加工用磨具及其制备方法
CN111941293B (zh) * 2020-08-20 2021-12-17 河南联合精密材料股份有限公司 磨边轮用金属结合剂,平板玻璃加工用磨边轮及其制备方法

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4022584A (en) * 1976-05-11 1977-05-10 Erwin Rudy Sintered cermets for tool and wear applications
JPS53140209A (en) * 1977-05-13 1978-12-07 Yoshizaki Kozo Production of sintered hard alloy
DE2846889C2 (de) * 1978-10-27 1985-07-18 Toyo Kohan Co., Ltd., Tokio/Tokyo Legierungspulver, Verfahren zu seiner Herstellung und seine Verwendung zur Herstellung von gesinterten Formteilen
US4246027A (en) * 1979-03-23 1981-01-20 Director-General Of The Agency Of Industrial Science And Technology High-density sintered bodies with high mechanical strengths
JPS6318662B2 (ja) * 1980-02-20 1988-04-19 Inst Khim Fiz An Sssr
JPS6057499B2 (ja) * 1981-10-19 1985-12-16 東洋鋼鈑株式会社 硬質焼結合金
US4880600A (en) * 1983-05-27 1989-11-14 Ford Motor Company Method of making and using a titanium diboride comprising body
US4610726A (en) * 1984-06-29 1986-09-09 Eltech Systems Corporation Dense cermets containing fine grained ceramics and their manufacture
CA1256457A (en) * 1985-05-20 1989-06-27 Michel Chevigne Production of reaction-sintered articles and reaction- sintered articles
JPS627673A (ja) * 1985-06-19 1987-01-14 旭硝子株式会社 ZrB↓2系焼結体
US4961902A (en) * 1986-02-03 1990-10-09 Eltech Systems Corporation Method of manufacturing a ceramic/metal or ceramic/ceramic composite article
US4770701A (en) * 1986-04-30 1988-09-13 The Standard Oil Company Metal-ceramic composites and method of making
US4873053A (en) * 1987-02-20 1989-10-10 Stk Ceramics Laboratory Corp. Method for manufacturing a metal boride ceramic material
JP2668955B2 (ja) * 1988-07-08 1997-10-27 旭硝子株式会社 複硼化物基焼結体及びその製造方法
DE3941536A1 (de) * 1989-12-15 1991-06-20 Kempten Elektroschmelz Gmbh Hartmetall-mischwerkstoffe auf basis von boriden, nitriden und eisenbindemetallen
US5089047A (en) * 1990-08-31 1992-02-18 Gte Laboratories Incorporated Ceramic-metal articles and methods of manufacture

Also Published As

Publication number Publication date
JPH06511516A (ja) 1994-12-22
WO1993000452A1 (fr) 1993-01-07
US5439499A (en) 1995-08-08
ES2081617T3 (es) 1996-03-16
FR2678286A1 (fr) 1992-12-31
FR2678286B1 (fr) 1994-06-17
DE69206148T2 (de) 1996-05-02
ATE130375T1 (de) 1995-12-15
DE69206148D1 (de) 1995-12-21
EP0591305A1 (fr) 1994-04-13

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