EP0456654A1 - PROCEDE DE PRODUCTION HYDROTHERMIQUE DE SOLUTIONS DE SILICATE DE POTASSIUM A RAPPORT MOLAIRE ELEVE ENTRE SiO 2? ET K 2?O - Google Patents

PROCEDE DE PRODUCTION HYDROTHERMIQUE DE SOLUTIONS DE SILICATE DE POTASSIUM A RAPPORT MOLAIRE ELEVE ENTRE SiO 2? ET K 2?O

Info

Publication number
EP0456654A1
EP0456654A1 EP90901791A EP90901791A EP0456654A1 EP 0456654 A1 EP0456654 A1 EP 0456654A1 EP 90901791 A EP90901791 A EP 90901791A EP 90901791 A EP90901791 A EP 90901791A EP 0456654 A1 EP0456654 A1 EP 0456654A1
Authority
EP
European Patent Office
Prior art keywords
silicon dioxide
quartz
molar ratio
temperatures
sio
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP90901791A
Other languages
German (de)
English (en)
Inventor
Rudolf Novotny
Alfred Hoff
Jost SCHÜRTZ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henkel AG and Co KGaA
Original Assignee
Henkel AG and Co KGaA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=6373105&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP0456654(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Henkel AG and Co KGaA filed Critical Henkel AG and Co KGaA
Publication of EP0456654A1 publication Critical patent/EP0456654A1/fr
Pending legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00—Silicon; Compounds thereof
    • C01B33/20—Silicates
    • C01B33/32—Alkali metal silicates

Definitions

  • the present invention relates to a process for the hydrothermal production of potassium silicate solutions with a high SiO 2 : k 2 O molar ratio by reacting a crystalline silicon dioxide with aqueous potassium hydroxide solutions.
  • potassium silicate solutions - generally referred to as potassium water glass - are used for technical purposes.
  • Potash water glasses of this type predominantly have a solids content of approximately 28 to 55% by weight and a molar ratio of silicon dioxide to potassium oxide of 2.0 to 4.2: 1.
  • the production of potash water glasses on an industrial scale is generally carried out by melting quartz sand and potash together in suitable furnaces at temperatures in the range from 1400 to 1500 ° C. The melt which solidifies on cooling, the solid glass, is then dissolved in water in a further process step using pressure and elevated temperatures and, depending on the quality requirement, the solution obtained, if appropriate, filtered.
  • this high-temperature melting process is very expensive, both in terms of equipment and in terms of the amount of energy required, and also leads to not inconsiderable emissions, such as dust, nitrogen oxides and sulfur oxides.
  • hydrothermal processes for the preparation of aqueous potassium silicate solutions are also known and are described in a number of patent applications.
  • these processes are based on amorphous silicon dioxide, that is to say essentially on fly dusts and naturally occurring amorphous silicon dioxide modifications.
  • the process products obtained here are of poor quality due to the usual impurities in the fly dusts and the natural amorphous silicon dioxide compounds which are used as input materials, and can therefore be used only to a limited extent for technical products.
  • DE-AS 2826432 relates to a process for the preparation of water glass solutions by reacting fly dusts, which are obtained when silicon or ferrosilicon alloys are obtained, with aqueous alkali metal hydroxide solutions at elevated temperatures and then filtering the solutions contained, which is characterized in that Fly dust treated with a 6 to 15% by weight aqueous alkali metal hydroxide solution at temperatures of 12 ° C to 190 ° C and a pressure of 2.9 to 18.6 bar in an autoclave, the weight ratio of alkali metal hydroxide solution to solid fly dust 2 : 1 to 5: 1.
  • the potash water glass obtained here has a SiO 2 : K 2 O molar ratio of 3.76: 1.
  • the airborne dust used as raw materials have a silicon content of 89 to 98% by weight, which according to the exemplary embodiments is always 90% by weight; the rest consists of impurities.
  • DE-CS 26 09 831 relates to a process for the preparation of silicon dioxide-containing, environmentally harmful waste dusts from silicon metal and silicon alloy production to form silicas or silicates, which is characterized in that the following process steps I to m are combined:
  • the alkali silicate solutions obtained in this way generally have a SiO 2 : Me 2 O molar ratio in the range from 3.3 to 5.0: 1.
  • DE-OS 26 19 604 relates to a process for the production of liquid water glass from amorphous silicon dioxide and alkali hydroxide, which is characterized in that silicon dioxide dust in the form of fly ash, which has been separated from the exhaust gases from ferroalloy industries and other industries working with silicon furnaces , Alkali hydroxide and water are mixed in a certain weight ratio and then brought to a temperature between 75 and 100 ° C with stirring, after which the liquid obtained is cooled.
  • the silica dusts used as the starting material for this water glass production have in generally has a silicon dioxide content of 94 to 98% by weight; the plague consists of impurities.
  • the potash water glass obtained has a molar ratio of SiO 2 / K 2 O of 3.58: 1.
  • the prior art described below relates to processes for the hydrothermal production of potassium silicate solutions from crystalline silicon dioxide, that is to say sand, and potassium hydroxide solution, which according to the processes of the prior art, however, only have an SiO 2 : K 2 O molar ratio of up to 2, 75: 1 can be implemented.
  • DE-OS 33 13 814 relates, inter alia, to a process for the preparation of a clear solution of a potassium silicate, the molar ratio of silicon dioxide: potassium oxide being 2.75: 1, by digestion of crystalline silicon dioxide with an average grain size of between 0.1 and 2 mm which is passed through an aqueous solution of potassium hydroxide through a bed of silicon dioxide which is formed in a vertical tubular reactor without mechanical movement and which is fed from top to bottom with silicon dioxide and the aqueous solution of potassium hydride.
  • Belgian patent 649739 relates to a process and an apparatus for the production of clear sodium silicate bases by dissolving a material containing silicic acid at high temperature and under pressure in aqueous sodium hydroxide solution, which is characterized in that the product consists of the excess material containing silicic acid and / or of the insoluble contaminated substances is separated by means of filter elements that are close to the Peaktorbodens are attached, said filtration is advantageously carried out under the temperature and pressure conditions, which are very similar to the Peaktions claim. In this way, aqueous potassium silicate solutions are also to be obtained.
  • the present invention is based on the object of providing a process for the hydrothermal production of potassium silicate solutions by reacting a crystalline silicon dioxide with aqueous potassium hydroxide solution, in which potassium silicate solutions with molar ratios of SiO 2 / K 2 O of more than 2.75: 1 are achieved.
  • the object according to the invention is achieved by using a specially tempered quartz which is reacted with potassium hydroxide solutions under special reaction conditions.
  • the present invention thus relates to a process for the hydrothermal production of potassium silicate solutions with a high SiO 2 : K 2 O molar ratio by reaction of a crystalline one Silicon dioxide with aqueous potassium hydroxide solution, which is characterized in
  • mäh as a crystalline silica uses a quartz tempered at temperatures in the range from over 1100 ° C to the melting point, and
  • this annealed quartz with aqueous potassium hydroxide solution in a concentration range of 10 to 40 wt .-% at temperatures of 150 to 300 ° C and the corresponding pressures of saturated water vapor in a pressure reactor.
  • the process according to the invention is technically easier to handle due to its one-stage process control and is therefore more cost-effective than the technically complex, large amounts of energy which are high and pollute the prior art, that is to say the high-temperature melting process followed by a solution step.
  • the process according to the invention has the distribution that the technically important potassium silicate solutions with a molar ratio of SiO 2 : K 2 O of more than 2.75: 1 are obtained through the use of the quartz specially annealed according to the invention, which using non-tempered quartz as SiO 2 component is not possible.
  • quartz tempered in this way preferably a cristobalite formed in this way, in the context of a hydrothermal synthesis under the conditions specified above, allows direct, single-stage production of aqueous potassium silicate solutions, which is a molar ratio of SiO 2, even with short reaction times : K 2 O of more than 2.75: 1. Even with short reaction times, a high degree of conversion of the reaction components used can be achieved when using the process according to the invention.
  • the use of a readily soluble crystalline silicon dioxide modification makes it possible to produce potassium silicate solutions with a high silicon dioxide / potassium oxide molar ratio, this taking place in high space / time yields with minimal energy consumption.
  • the potassium silicate solution thus obtained preferably has an SiO. : K 2 O molar ratio of more than 2.75 to 4.2: 1, particularly preferably from 2.8 to 4.2: 1 and in particular from 3.1 to 4.0: 1.
  • the aqueous potassium silicate solution is obtained by using a quartz tempered at temperatures of 1200 to 1700 ° C with the addition of catalytic amounts of alkali as crystalline silicon dioxide, which essentially converts to cristobalite under these tempering conditions, and in that the quartz thus tempered is reacted with aqueous potassium hydroxide solution in a concentration range from 15 to 30% by weight, preferably 15 to 25% by weight, at temperatures from 200 to 230 ° C. and the pressures of saturated water vapor corresponding to these temperatures in a closed pressure reactor.
  • cristobalite is a crystal modification of silicon dioxide. This is practically exclusively produced synthetically by calcining quartz, by continuously converting quartz sand at temperatures of approx. 1500 oC with the addition of catalysts (alkali compounds). With regard to more detailed information on cristobalite, reference is made to Ullmarn's Encyclopedia of Industrial Chemistry, Volume 21, 4th Edition, 1982, pp. 439-442. For the purposes of the invention, it is therefore particularly preferred to use as the crystalline silicon dioxide a quartz tempered at temperatures in the range from 1300 ° C. to 1600 ° C. with the addition of catalytic amounts of alkali, which essentially converts to cristobalite under these conditions. It is also particularly advantageous to use a freshly tempered, yet warm cistobalite material for the process according to the invention.
  • the reaction is carried out in the reactor by using an excess of tempered quartz of up to 100 mol%, preferably 2 to 30 mol%, based on the desired target SiO 2
  • reaction can also be carried out with excesses greater than 100 mol% of tempered quartz; however, this is generally not technically sensible.
  • peactors which are also customary for the hydrothermal synthesis of sodium silicate.
  • These include e.g. rotating loosers, standing solver arrangements, peactors with agitators, jet loop reactors, tubular reactors and in principle all reactors which are suitable for the conversion of solids with liquids under pressure.
  • Such reactors are described in detail, for example, in DE-OS 3002 857, DE-OS 3421158, DE-AS 28 26432, BE-PS 649739, DE-OS 3313814 and DE-PS 968034.
  • potassium silicate solutions (potassium water glass solutions) prepared in the manner according to the invention can be used for all common uses which are known to the person skilled in the art and are described in the relevant literature, for example as adhesives, as binders in paints, foundry auxiliaries, Catalyst supports, welding electrode compounds, as a component in detergents and cleaning agents, and as a component for refractory materials.
  • the invention is explained in more detail below by examples.
  • the examples were made on a laboratory scale and on an industrial scale.
  • a cristobalite obtained by annealing at 1300 to 1600 ° C and alkali catalysis was used as the annealed quartz in the exemplary embodiments.
  • the pressure vessel rotated at a speed of 6 rpm around a horizontal axis.
  • the heating was carried out with steam of 20 bar via an opening in the axis and an attached pipe with an effective distribution directly into the reaction container.
  • the crystalline SiO 2 used for the examples contained> 99.0% by weight SiO 2 .
  • the aqueous potassium hydroxide solution (potassium hydroxide solution) required for the process was heated with vapors from the pre-batch to about 103 ° C. using a venturi nozzle near the potassium hydroxide solution storage container.
  • the quantities of substance (cristobalite / potassium hydroxide solution) were recorded using weighing devices.
  • the raw materials were filled into the reactor, which was then sealed and set in rotation.
  • the reaction mixture was heated to the reaction temperature of about 215 ° C. by direct introduction of steam and kept at this temperature. After a reaction time of 30 to 120 min at this temperature, the reactor was brought to a standstill and the reaction mixture was transferred via a flanged pipeline by means of its own pressure into a blow-out container.
  • reaction mixture was then separated into vapors and water glass solution at about 105 ° C. using a cyclone separator.
  • the vapors were aspirated by a jet apparatus and used to preheat the mixed liquor of the next batch in a venturi until the caustic boiling point limit of about 103 ° C.
  • the potassium silicate solutions prepared were analyzed for their SiO 2 and K 2 O content.
  • Example 1 The conditions of Example 1 were chosen as reaction conditions on an industrial scale.
  • the batch size was 22,000 kg.
  • the approximately 40% potassium water glass solution obtained had an SiO 2 : K 2 O molar ratio of 3.75: 1 and practically corresponded to the result of the experiment on a laboratory scale.
  • the hydrothermal process using cristobalite / KOH solution can take place at relatively high solid concentrations in the reactor, since even at high SiO 2 : K 2 O molar ratio under reaction conditions (215 ° C / 20 bar) the potassium silicate solution has a viscosity range sufficient for the process.
  • the potassium silicate solution that has reached the discharge container via the blow-out line is sufficiently diluted in such a way that the potassium silicate solution has a flowable, sufficiently low-viscosity consistency in the receiver at temperatures of approximately 100 ° C. before further processing by sedimentation or filtration having.
  • This modification of the process has the particular advantage that if the solids concentration is high during the hydrothermal reaction in the reactor, the space / time yield (kg solids / m 3 reactor volume) is extraordinarily high, and the reaction product obtained is diluted outside the reactor on the way to the blow-out container.
  • Example 1 demonstrates a batch which is favorable with regard to the relatively low starting liquor concentration when using stoichiometric cristobalite, based on a molar ratio of SiO 2 : K 2 O to be achieved in the potassium silicate solution of 3.96: 1.
  • quartz was used.
  • the addition of catalytic amounts of alkali at temperatures of 850 ° C. to 1600 ° C. is first annealed and then reacted hydrothermally with potassium hydride solution.
  • untreated quartz was converted to potassium water glass in the same standard experiment of hydrothermal conversion with potassium hydroxide solution.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)
  • Silicon Compounds (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

Selon un procédé de production hydrothermique de solutions de silicate de potassium à rapport molaire élevé entre SiO2 et K2O par conversion d'un dioxyde de silicium cristallin avec une solution aqueuse d'hydroxyde de potassium, on utilise en tant que dioxyde de silicium cristallin du quartz stabilisé à des températures supérieures à 1100°C jusqu'à son point de fusion. Ce quartz stabilisé est ensuite converti avec une solution aqueuse d'hydroxyde de potassium dans un réacteur fermé à fluide sous pression, dans des concentrations comprises entre 10 et 40 % en poids, à des températures comprises entre 150 et 300°C et sous des pressions de vapeur d'eau saturée correspondant à ces températures.
EP90901791A 1989-01-31 1990-01-22 PROCEDE DE PRODUCTION HYDROTHERMIQUE DE SOLUTIONS DE SILICATE DE POTASSIUM A RAPPORT MOLAIRE ELEVE ENTRE SiO 2? ET K 2?O Pending EP0456654A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3902753A DE3902753A1 (de) 1989-01-31 1989-01-31 Verfahren zur hydrothermalen herstellung von kaliumsilikatloesungen mit hohem si0(pfeil abwaerts)2(pfeil abwaerts):k(pfeil abwaerts)2(pfeil abwaerts)0-molverhaeltnis
DE3902753 1989-01-31

Publications (1)

Publication Number Publication Date
EP0456654A1 true EP0456654A1 (fr) 1991-11-21

Family

ID=6373105

Family Applications (2)

Application Number Title Priority Date Filing Date
EP90101197A Expired - Lifetime EP0380998B1 (fr) 1989-01-31 1990-01-22 Procédé de préparation hydrothermale de solutions de silicate de potassium ayant un rapport molaire Si02:K20 élevé
EP90901791A Pending EP0456654A1 (fr) 1989-01-31 1990-01-22 PROCEDE DE PRODUCTION HYDROTHERMIQUE DE SOLUTIONS DE SILICATE DE POTASSIUM A RAPPORT MOLAIRE ELEVE ENTRE SiO 2? ET K 2?O

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP90101197A Expired - Lifetime EP0380998B1 (fr) 1989-01-31 1990-01-22 Procédé de préparation hydrothermale de solutions de silicate de potassium ayant un rapport molaire Si02:K20 élevé

Country Status (28)

Country Link
US (1) US5084262A (fr)
EP (2) EP0380998B1 (fr)
JP (1) JP2922290B2 (fr)
KR (1) KR0125622B1 (fr)
CN (1) CN1024781C (fr)
AT (1) ATE119135T1 (fr)
AU (1) AU623477B2 (fr)
BR (1) BR9007068A (fr)
CA (1) CA2009038C (fr)
CS (1) CS276519B6 (fr)
DD (1) DD291536A5 (fr)
DE (2) DE3902753A1 (fr)
DK (1) DK175825B1 (fr)
ES (1) ES2069610T3 (fr)
FI (1) FI95121C (fr)
GR (1) GR3015331T3 (fr)
HU (1) HU209381B (fr)
IE (1) IE66833B1 (fr)
MX (1) MX174184B (fr)
NO (1) NO303279B1 (fr)
NZ (1) NZ232271A (fr)
PL (1) PL163351B1 (fr)
PT (1) PT93013A (fr)
RO (1) RO109056B1 (fr)
TR (1) TR24117A (fr)
WO (1) WO1990008733A1 (fr)
YU (1) YU14290A (fr)
ZA (1) ZA90678B (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5979520A (en) * 1995-11-03 1999-11-09 Babcock-Bsh Gmbh Device for smoothing panels or battens

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SE500367C2 (sv) * 1989-11-09 1994-06-13 Eka Nobel Ab Silikasoler och förfarande för framställning av papper
DE3938789A1 (de) * 1989-11-23 1991-05-29 Henkel Kgaa Verfahren zur hydrothermalen herstellung von kaliumsilikatloesungen
DE3938729A1 (de) * 1989-11-23 1991-05-29 Henkel Kgaa Verfahren zur hydrothermalen herstellung von natrium-polysilicat
WO1991018834A1 (fr) * 1990-05-31 1991-12-12 Joseph Crosfield & Sons Silicates
US5234985A (en) * 1992-07-17 1993-08-10 Cheil Industries, Inc. Transparent resin composition radiating far infrared rays
US5629362A (en) * 1995-05-31 1997-05-13 Heatshield Technologies Inc. Photon diffusive coating
CN1123533C (zh) * 1997-01-17 2003-10-08 花王株式会社 生产结晶无机助洗剂的方法
CN1298678C (zh) * 2003-04-14 2007-02-07 滨州师范专科学校 一种可溶性硅钾肥
US20070117497A1 (en) * 2005-11-22 2007-05-24 Cabot Microelectronics Corporation Friction reducing aid for CMP
CA2646180A1 (fr) * 2006-03-15 2007-09-20 Reaction Sciences, Inc. Procede de fabrication de silicium pour cellules solaires et pour d'autres applications
US9890072B2 (en) 2015-04-01 2018-02-13 Owens-Brockway Glass Container Inc. Glass precursor gel
US10364176B1 (en) 2016-10-03 2019-07-30 Owens-Brockway Glass Container Inc. Glass precursor gel and methods to treat with microwave energy
US10427970B1 (en) 2016-10-03 2019-10-01 Owens-Brockway Glass Container Inc. Glass coatings and methods to deposit same
US10479717B1 (en) 2016-10-03 2019-11-19 Owens-Brockway Glass Container Inc. Glass foam
CN106675118A (zh) * 2016-12-14 2017-05-17 大连洪浰科技有限公司 水性无机调和液及其制备方法
CN110828309A (zh) * 2019-07-03 2020-02-21 杭州电子科技大学 一种二维材料刻蚀氧化硅

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FR2541667B2 (fr) * 1982-04-16 1986-07-04 Ugine Kuhlmann Procede de fabrication de solutions de silicate alcalin dans un reacteur statique
FR2525204A1 (fr) * 1982-04-16 1983-10-21 Ugine Kuhlmann Procede de fabrication de solutions de silicate alcalin dans un reacteur statique
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US5979520A (en) * 1995-11-03 1999-11-09 Babcock-Bsh Gmbh Device for smoothing panels or battens

Also Published As

Publication number Publication date
DE3902753A1 (de) 1990-08-02
EP0380998A1 (fr) 1990-08-08
ZA90678B (en) 1990-10-31
NO912949L (no) 1991-07-29
AU623477B2 (en) 1992-05-14
HUT57674A (en) 1991-12-30
BR9007068A (pt) 1991-10-08
DD291536A5 (de) 1991-07-04
GR3015331T3 (en) 1995-06-30
DK175825B1 (da) 2005-03-14
CA2009038C (fr) 2000-02-22
TR24117A (tr) 1991-05-01
ES2069610T3 (es) 1995-05-16
NO912949D0 (no) 1991-07-29
FI95121C (fi) 1995-12-27
EP0380998B1 (fr) 1995-03-01
CS276519B6 (en) 1992-06-17
DK141491D0 (da) 1991-07-30
KR910700201A (ko) 1991-03-14
ATE119135T1 (de) 1995-03-15
NZ232271A (en) 1991-02-26
JP2922290B2 (ja) 1999-07-19
IE900333L (en) 1990-07-31
KR0125622B1 (ko) 1998-04-11
US5084262A (en) 1992-01-28
PT93013A (pt) 1990-07-31
CN1044633A (zh) 1990-08-15
DK141491A (da) 1991-07-30
RO109056B1 (ro) 1994-11-30
WO1990008733A1 (fr) 1990-08-09
MX174184B (es) 1994-04-27
YU14290A (en) 1991-08-31
FI95121B (fi) 1995-09-15
JPH04503048A (ja) 1992-06-04
AU4848190A (en) 1990-08-24
PL163351B1 (pl) 1994-03-31
HU209381B (en) 1994-05-30
IE66833B1 (en) 1996-02-07
CA2009038A1 (fr) 1990-07-31
DE59008554D1 (de) 1995-04-06
HU901124D0 (en) 1991-11-28
CS41490A3 (en) 1992-02-19
FI913628A0 (fi) 1991-07-30
CN1024781C (zh) 1994-06-01
NO303279B1 (no) 1998-06-22

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