EP0423627B1 - Procédé de préparation de poudre d'un métal ou d'un alliage microcristallin à amorphe, ainsi que des métaux ou alliages dissous dans des solvants organiques sans colloide protecteur - Google Patents
Procédé de préparation de poudre d'un métal ou d'un alliage microcristallin à amorphe, ainsi que des métaux ou alliages dissous dans des solvants organiques sans colloide protecteur Download PDFInfo
- Publication number
- EP0423627B1 EP0423627B1 EP90119546A EP90119546A EP0423627B1 EP 0423627 B1 EP0423627 B1 EP 0423627B1 EP 90119546 A EP90119546 A EP 90119546A EP 90119546 A EP90119546 A EP 90119546A EP 0423627 B1 EP0423627 B1 EP 0423627B1
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- Prior art keywords
- thf
- metal
- metals
- amorphous
- microcrystalline
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- Expired - Lifetime
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 69
- 239000002184 metal Substances 0.000 title claims abstract description 69
- 239000000843 powder Substances 0.000 title claims abstract description 45
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 23
- 239000000956 alloy Substances 0.000 title claims abstract description 23
- 150000002739 metals Chemical class 0.000 title claims abstract description 22
- 239000003960 organic solvent Substances 0.000 title claims abstract description 15
- 229910001092 metal group alloy Inorganic materials 0.000 title claims description 9
- 238000004519 manufacturing process Methods 0.000 title description 16
- 230000001681 protective effect Effects 0.000 title description 14
- 239000000084 colloidal system Substances 0.000 title description 5
- 229910000808 amorphous metal alloy Inorganic materials 0.000 title description 2
- 238000000034 method Methods 0.000 claims abstract description 27
- 150000003839 salts Chemical class 0.000 claims abstract description 20
- 239000008139 complexing agent Substances 0.000 claims abstract description 14
- 239000005300 metallic glass Substances 0.000 claims abstract description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 176
- 238000006243 chemical reaction Methods 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 15
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 10
- 229910000531 Co alloy Inorganic materials 0.000 claims description 10
- 229910052796 boron Inorganic materials 0.000 claims description 10
- 229910052987 metal hydride Inorganic materials 0.000 claims description 10
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 9
- 150000004681 metal hydrides Chemical class 0.000 claims description 9
- 229930195733 hydrocarbon Natural products 0.000 claims description 8
- 150000002430 hydrocarbons Chemical class 0.000 claims description 7
- -1 metals salts Chemical class 0.000 claims description 7
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 claims description 5
- 101100434024 Caenorhabditis elegans gar-3 gene Proteins 0.000 claims description 4
- 238000002441 X-ray diffraction Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 229910000510 noble metal Inorganic materials 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 3
- 239000012876 carrier material Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 229910000990 Ni alloy Inorganic materials 0.000 claims 1
- 239000000969 carrier Substances 0.000 claims 1
- 229910010293 ceramic material Inorganic materials 0.000 claims 1
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 238000001179 sorption measurement Methods 0.000 claims 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 abstract description 6
- 150000001342 alkaline earth metals Chemical class 0.000 abstract description 4
- 125000005207 tetraalkylammonium group Chemical group 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 53
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 24
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 22
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 18
- 229910021580 Cobalt(II) chloride Inorganic materials 0.000 description 16
- 239000007789 gas Substances 0.000 description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 14
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 12
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 12
- 238000003756 stirring Methods 0.000 description 12
- LALRXNPLTWZJIJ-UHFFFAOYSA-N triethylborane Chemical compound CCB(CC)CC LALRXNPLTWZJIJ-UHFFFAOYSA-N 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 238000001035 drying Methods 0.000 description 10
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 9
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- 150000001450 anions Chemical class 0.000 description 6
- 229910052593 corundum Inorganic materials 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 229910001845 yogo sapphire Inorganic materials 0.000 description 6
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 5
- 229910019032 PtCl2 Inorganic materials 0.000 description 5
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 5
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 229910000640 Fe alloy Inorganic materials 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- QVYYOKWPCQYKEY-UHFFFAOYSA-N [Fe].[Co] Chemical compound [Fe].[Co] QVYYOKWPCQYKEY-UHFFFAOYSA-N 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 3
- 229910002666 PdCl2 Inorganic materials 0.000 description 3
- 229910021634 Rhenium(III) chloride Inorganic materials 0.000 description 3
- 229910021604 Rhodium(III) chloride Inorganic materials 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 238000004587 chromatography analysis Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 229910052733 gallium Inorganic materials 0.000 description 3
- 150000004678 hydrides Chemical class 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 3
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 3
- SONJTKJMTWTJCT-UHFFFAOYSA-K rhodium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Rh+3] SONJTKJMTWTJCT-UHFFFAOYSA-K 0.000 description 3
- LOIHSHVELSAXQN-UHFFFAOYSA-K trirhenium nonachloride Chemical compound Cl[Re](Cl)Cl LOIHSHVELSAXQN-UHFFFAOYSA-K 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- 229910000521 B alloy Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 229910021556 Chromium(III) chloride Inorganic materials 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical group C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 238000006887 Ullmann reaction Methods 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- QSWDMMVNRMROPK-UHFFFAOYSA-K chromium(3+) trichloride Chemical compound [Cl-].[Cl-].[Cl-].[Cr+3] QSWDMMVNRMROPK-UHFFFAOYSA-K 0.000 description 2
- 239000011636 chromium(III) chloride Substances 0.000 description 2
- 235000007831 chromium(III) chloride Nutrition 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 150000001913 cyanates Chemical class 0.000 description 2
- 238000000921 elemental analysis Methods 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 230000005415 magnetization Effects 0.000 description 2
- 229910001507 metal halide Inorganic materials 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- 238000010943 off-gassing Methods 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000011946 reduction process Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- LFAGQMCIGQNPJG-UHFFFAOYSA-N silver cyanide Chemical compound [Ag+].N#[C-] LFAGQMCIGQNPJG-UHFFFAOYSA-N 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- FVAUCKIRQBBSSJ-UHFFFAOYSA-M sodium iodide Inorganic materials [Na+].[I-] FVAUCKIRQBBSSJ-UHFFFAOYSA-M 0.000 description 2
- 238000007669 thermal treatment Methods 0.000 description 2
- 229910021582 Cobalt(II) fluoride Inorganic materials 0.000 description 1
- 229910021638 Iridium(III) chloride Inorganic materials 0.000 description 1
- 229910021380 Manganese Chloride Inorganic materials 0.000 description 1
- GLFNIEUTAYBVOC-UHFFFAOYSA-L Manganese chloride Chemical compound Cl[Mn]Cl GLFNIEUTAYBVOC-UHFFFAOYSA-L 0.000 description 1
- 229910021587 Nickel(II) fluoride Inorganic materials 0.000 description 1
- 229910001260 Pt alloy Inorganic materials 0.000 description 1
- 229910019891 RuCl3 Inorganic materials 0.000 description 1
- 241000872198 Serjania polyphylla Species 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001449 anionic compounds Chemical class 0.000 description 1
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Natural products C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001897 boron-11 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 210000000481 breast Anatomy 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- XJHCXCQVJFPJIK-UHFFFAOYSA-M caesium fluoride Inorganic materials [F-].[Cs+] XJHCXCQVJFPJIK-UHFFFAOYSA-M 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001868 cobalt Chemical class 0.000 description 1
- AVMBSRQXOWNFTR-UHFFFAOYSA-N cobalt platinum Chemical compound [Pt][Co][Pt] AVMBSRQXOWNFTR-UHFFFAOYSA-N 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 230000009918 complex formation Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000002815 homogeneous catalyst Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- HSZCZNFXUDYRKD-UHFFFAOYSA-M lithium iodide Inorganic materials [Li+].[I-] HSZCZNFXUDYRKD-UHFFFAOYSA-M 0.000 description 1
- OTCKOJUMXQWKQG-UHFFFAOYSA-L magnesium bromide Chemical compound [Mg+2].[Br-].[Br-] OTCKOJUMXQWKQG-UHFFFAOYSA-L 0.000 description 1
- 229910001623 magnesium bromide Inorganic materials 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 229910001641 magnesium iodide Inorganic materials 0.000 description 1
- BLQJIBCZHWBKSL-UHFFFAOYSA-L magnesium iodide Chemical compound [Mg+2].[I-].[I-] BLQJIBCZHWBKSL-UHFFFAOYSA-L 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011565 manganese chloride Substances 0.000 description 1
- 235000002867 manganese chloride Nutrition 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 238000001883 metal evaporation Methods 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- DBJLJFTWODWSOF-UHFFFAOYSA-L nickel(ii) fluoride Chemical compound F[Ni]F DBJLJFTWODWSOF-UHFFFAOYSA-L 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002891 organic anions Chemical class 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 1
- 239000011833 salt mixture Substances 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000007614 solvation Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010414 supernatant solution Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- ZMZDMBWJUHKJPS-UHFFFAOYSA-M thiocyanate group Chemical group [S-]C#N ZMZDMBWJUHKJPS-UHFFFAOYSA-M 0.000 description 1
- 150000003567 thiocyanates Chemical class 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- DANYXEHCMQHDNX-UHFFFAOYSA-K trichloroiridium Chemical compound Cl[Ir](Cl)Cl DANYXEHCMQHDNX-UHFFFAOYSA-K 0.000 description 1
- UAIHPMFLFVHDIN-UHFFFAOYSA-K trichloroosmium Chemical compound Cl[Os](Cl)Cl UAIHPMFLFVHDIN-UHFFFAOYSA-K 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/24—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/002—Making metallic powder or suspensions thereof amorphous or microcrystalline
Definitions
- the present invention relates to a process for the production of finely divided, microcrystalline to amorphous metal or alloy powders or highly disperse colloids by reduction of metal salts with alkali or alkaline earth metal hydrides which are kept in solution in organic solvents by means of special complexing agents. Also wildly claims the use of the powders produced according to the invention in powder technology (Ullmanns Encycl. Techn. Chemistry, 4th edition Vol. 19, p. 563) or as catalysts in pure or supported form (Ullmanns Encycl. Techn. Chemistry, 9. Edition, vol. 13, p. 517; further: Kirk-Othmer, Encyclopedia of Chemical Technology, Vol. 19, p. 28 f.).
- the colloids produced according to the invention can be used to apply metals in the form of fine cluster particles to surfaces (JS Bradley, E. Hill, ME Leonowicz. HJ Witzke, J. Mol. Catal. 1987, 41, 59 and cited therein ) or use as homogeneous catalysts. (JP Picard, J. Dunogues, A. Elyusufi, Synth. Commun. 1984, 14, 95; F. Freeman, JC Kappos, J. Am. Chem. Soc. 1985, 107, 6628; WF Maier, SJ Chertle, RS Rai, G. Thomas, J. Am. Chem. Soc. 1986, 108, 2608; PL Burk, RL Pruett, KS Campo, J. Mol. Catal. 1985, 33, 1 ).
- EP-0 379 062 A2 published on July 25, 1990, describes a process for producing acicular, non-sintered iron-metal pigments.
- These iron-metal pigments are produced by reducing iron oxide compounds in organic solvents with metal hydrides of metals from the first and second groups of the Periodic Table of the Elements, the metal hydrides being solvated with a carrier in the form of a carrier complex. This reaction becomes smooth at temperatures between 20 and 150 ° C in the presence of hydrogen from 1 to 200 bar to iron metal pigments.
- the present invention relates to colloidal solutions of metals and / or alloys which can be obtained by the process described above.
- Another aspect of the present invention comprises metal powders with a grain size of 0.01-200 »m, which can be obtained by the above method, which, according to their X-ray diffractogram, are microcrystalline to amorphous and have a boron content of less than 1% by weight.
- the invention also includes metal alloy powders and the use of the microcrystalline to amorphous metal or alloy powders in powder technology.
- metal hydrides of the first or second group of the PSE can be used with the help of organic boron or gallium complexing agents in the organic phase as reducing agents for metal salts without the use of a reducing H2 atmosphere, with boride- or gallium-free metals or metal alloys can be obtained in powder or colloidal form.
- the advantages of the process according to the invention are that the reduction process can be carried out under very mild conditions (-30 ° C. to + 150 ° C.) in organic solvents, and furthermore in the good separability of the metal or alloy powders from the generally soluble ones By-products, as well as in the microcrystallinity of the powder and the fact that the particle size distribution can be controlled depending on the reaction temperature.
- Another advantage arises from the fact that, under certain conditions (use of donor metal salt complexes and / or ammonium triorganohydroborates), colloidal solutions of metals or alloys are obtained in ethers or even pure hydrocarbons without the addition of further protective colloids.
- the elements of groups 5 to 12 and 14 of the PSE are preferably used as metals of the metal salts.
- metals of the mentioned groups of PSE are Sn, Cu, Ag, Au, Zn, Cd, Hg, Ta, Cr, Mn, Re, Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt.
- Metal salts or compounds used are those which contain either inorganic or organic anions, preferably those which are solvated in the systems used as solvents, such as halides, cyanides, cyanates, thiocyanates and alcoholates and salts of organic acids.
- M-hydroxides, alcoholates, cyanides, cyanates and thiocyanates form, with the boron and gallium organic complexing agents, -at complexes of the type M [BR3 (anion)], M [BR n (OR ') 3 which are soluble in organic solvents -n (anion)] or M [GaR3 (anion)], M [GaR n (OR ') 3-n (anion)].
- the metal or alloy powder can be isolated according to the invention with particular advantage by simple filtration from the clear organic solution in pure form after the reaction has ended.
- M-halides generally do not form any such complexes; however, in many cases they remain dissolved in the organic solvent, for example THF, after the reaction. This applies in particular to CsF, LiCl, MgCl2, LiBr, MgBr2, LiI, NaI, and MgI2.
- the choice of the cation in the hydride is therefore decisive for the production of metal and alloy powders from corresponding metal halide compounds according to the invention.
- M-halides which precipitate from the organic solvent after the reaction according to the invention for example NaCl
- M-halides which precipitate from the organic solvent after the reaction according to the invention can be separated from the metal or alloy powder by washing with, for example, water.
- a characteristic of the process carried out according to the invention is that the organic boron or gallium complexing agent can be recovered in free form after the reaction or after the complexes by-products M (anion) x have been decomplexed.
- Powder metals with a grain size of 0.01 »m (example) to 200» m are obtained by the process according to the invention.
- the particle size distribution can be controlled by the reaction parameters. Given a combination of starting materials and The lower the reaction temperature, the finer the metal particles obtained according to the invention.
- the reaction of PtCl2 with Li (BEt3H) in THF at 80 ° C provides a platinum powder with a relatively broad particle size distribution from 5 to 100 »m (see Fig. 1).
- the same reaction at 0 ° C (Tab 2, No. 44) results in a platinum powder with a much narrower grain size distribution and a pronounced maximum at 15 »m (see Fig. 2).
- the metal powders produced according to the invention are microcrystalline to amorphous.
- Fig. 3 shows the powder diffractograms of Fe powder produced according to the invention (Tab. 2, No. 3) measured by CoK ⁇ radiation before and after thermal treatment of the sample at 450 ° C.
- the untreated original sample shows only a very broad line (Fig.3a), proof of the presence of microcrystalline to amorphous phases (HP Klug, LE Alexander, X-ray Diffraction Procedures for Polycrystalline and Amorphous Materials, 2nd edn., Wiley, New York, 1974).
- a simple reduction of salts of various metals by the process according to the invention provides fine-particle two-metal and multi-metal alloys under mild conditions.
- the reduction of FeSO4 and CoCl2 with tetrahydroborate in aqueous solution describe J. v. Wontherghem, St. Morup et al. ( Nature, 1986, 322, p. 622 ).
- the result of this procedure is, according to the elementary composition and the saturation magnetization of 89 JT ⁇ 1kg ⁇ 1, an Fe / Co / B alloy with the composition Fe44Co19B37.
- single-phase two-component and multi-component systems in microcrystalline to amorphous form can be freely combined by reducing the salts of main and sub-group elements, non-ferrous and / or noble metals.
- it is possible according to the invention with particular advantage by reducing metal salts and / or which have been drawn onto carrier materials insofar as they do not react with hydroethyl borates (for example Al2O3, SiO2 or organic polymers)
- hydroethyl borates for example Al2O3, SiO2 or organic polymers
- metals and / or alloys in organic solvents can be obtained with particular advantage under certain conditions without the addition of a protective colloid in colloidal solution.
- the conversion of non-ferrous or noble metal salts (individually or as a mixture) with the tetraalkylammonium triorganohydroborates accessible according to German patent application P 39 01 027.9 (EP-A 0 379 062) leads to stable, transparent red, colloidal solutions of the metals at room temperature in THF .
- the metal salts are used in the form of donor complexes, the colloidal metals can also be prepared according to the invention with alkali metal or alkaline earth metal triorganohydroborates in THF or hydrocarbons (see Table 6, No. 15, 16).
- metal alloy powder It is washed again with 200 ml each of THF and pentane and, after drying in a high vacuum (10 ⁇ 3 mbar), 2.45 g of metal alloy powder are obtained (see Table 5, No. 4).
- Metal content of the sample 47.0% Fe, 47.1% Co Boron content of the sample: 0.0%
- the solution is removed and the Al2O3 carrier again dried in a high vacuum (10 ⁇ 3 mbar) for three hours.
- the impregnation is carried out again overnight with 330 ml FeCl3 / CoCl2 solution.
- the color of the solution no longer occurs.
- the solution is removed and the Al2O3 pellets are treated with 63.6 g (600 mmol) of LiBEt3H in 400 ml of THF at 23 ° C for 16 hours, the pellets turning black with evolution of H2.
- the reaction solution is removed and the pellets are washed with 300 ml of THF, THF / ethanol (2: 1), THF and dried in a high vacuum (10 -3 mbar) for four hours.
- Al2O3 pellets are obtained which are coated with an Fe / Co alloy only on the surface of the shell. Elemental analysis: 1.13% Fe, 0.50% Co
- 270 g of spherical, neutral aluminum oxide are swirled for 45 min at room temperature in a solution of 150 g (631.3 mmol) of NiCl2 ⁇ 6 H2O in 500 ml of ethanol, freed from the supernatant solution and at 24 h in a high vacuum (10 ⁇ 3 mbar) 250 ° C dried. After cooling, 1 l of 1.5 molar LiBEt3H solution in THF is added under a protective gas, and the clear reaction solution is separated off after 16 hours of swirling.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Powder Metallurgy (AREA)
Claims (14)
- Procédé de préparation de métaux et/ou d'alliages microcristallins à amorphes bien dispersés en forme de poudres, caractérisé en ce qu'on fait réagir sans atmosphère d'hydrogène, dans un solvant organique inerte non aqueux choisi parmi le THF, le diglyme et les hydrocarbures, des sels de métaux avec des hydrures de métaux du 1er et du 2ème groupe de la classification périodique des éléments qui sont conservés dans des solutions avec des agents complexants de formule générale BR₃, BRn(OR')3-n et/ou GaR₃, GaRn(OR')3-n, où R, R' représentent de l'alcoyle C₁ à C₆, du phényle ou de l'aralcoyle et où n est égal à 0, 1 ou 2, ou avec des tetraalkylammonium triorganoborates de formule NR''₄ (BR₃H) ou NR''₄ (BRn(OR')3-nH) (R = alcoyle C₁ à C₆, aryl-alcoyle C₁ à C₆; R' = alcoyle C₁ à C₆, aryle, aryl-alcoyle C₁ à C₆; R'' = alcoyle C₁ à C₆, aryle, aryl-alcoyle C₁ à C₆, tri(alkyl C₁ à C₆)silyle, n = 0, 1, 2.
- Procédé de préparation de métaux et/ou d'alliages dissous comme colloïdes dans du THF et/ou dans des hydrocarbures, caractérisé en ce qu'on fait réagira) des donneurs complexants de sels de métaux variés et/ou nobles, séparément ou comme mélange, soit avec des tetraalkylammonium triorganohydroborates tels que définis dans la revendication 1, soit avec des triorganohydroborates de métaux alcalins ou alcalinoterreux dans du THF et/ou des hydrocarbures, oub) des sels de métaux variés et/ou nobles seuls ou comme mélange avec des tetra-alkylammonium triorganohydroborates, tels que définis dans la revendication 1, dans du THF.
- Procédé selon la revendication 1 ou 2, caractérisé en ce qu'on met en oeuvre, comme sels métalliques en suspension ou dissous, séparément ou comme mélange, dans des solvants organiques, ceux des métaux des 5ème au 12ème et 14ème groupe de la classification périodique des éléments et que la réaction s'effectue avec des hydrures métalliques MHx (x = 1,2) du 1er et/ou du 2ème groupe de la classification périodique des éléments en présence de l'agent complexant entre -30°C et +150°C, de préférence de 0°C à + 80°C.
- Procédé selon la revendication 1 ou 3, caractérisé en ce que les sels métalliques sont ajoutés sous forme de complexants donneurs.
- Procédé selon les revendications 1 à 4, caractérisé en ce que les sels métalliques sont mis en réaction avec des hydrures métalliques et une hypodose de l'agent complexant.
- Procéde selon les revendications 1 à 5, caractérisé en ce que l'agent complexant est régénéré par acidification sous forme de BR₃ et/ou BRn(OR')3-n.
- Procédé selon les revendications 1 à 6, caractérisé en ce que la réduction s'effectue en présence de substances porteur.
- Procédé selon les revendications 2 et 7, caractérisé en ce qu'on prépare les métaux et/ou alliages dissous sous forme colloïdale dans du THF ou des hydrocarbures en présence de substances porteur organiques et anorganiques et/ou qu'on les lie par adsorption avec ces porteurs.
- Solutions colloïdales de métaux et/ou d'alliages dans du THF et/ou des hydrocarbures, obtenues selon les revendications 2, 7 et 8.
- Poudres métalliques obtenues selon la revendication 1 ou 2, avec la granulométrie 0,01 à 200 »m, qui sont microcristallines à amorphes d'après leur diagramme de diffraction des rayons X et ont une teneur de bore inférieure à 1% en poids.
- Poudres d'alliage métalliques obtenues selon la revendication 1 ou 2, avec la granulométrie 0,01 à 200 »m, qui sont microcristallines à amorphes d'après leur diagramme de diffraction diffus des rayons X et ont une teneur de bore inférieure à 1% en poids.
- Utilisation de poudres métalliques et/ou d'alliages microcristallines à amorphes selon les revendications 10 et 11 dans la technologie des poudres.
- Utilisation de poudres Pt microcristallines à amorphes ayant la granulométrie 2 à 200 »m, obtenues selon la revendication 1 ou 2, pour le revêtement des verres et de la céramique par la métallurgie des poudres.
- Utilisation d'alliages Fe-Ni-Co microcristallins à amorphes obtenus selon la revendication 1 ou 2 pour la métallisation des verres par la métallurgie des poudres.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE3934351A DE3934351A1 (de) | 1989-10-14 | 1989-10-14 | Verfahren zur herstellung von mikrokristallinen bis amorphen metall- bzw. legierungspulvern und ohne schutzkolloid in organischen solventien geloesten metallen bzw. legierungen |
DE3934351 | 1989-10-14 |
Publications (2)
Publication Number | Publication Date |
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EP0423627A1 EP0423627A1 (fr) | 1991-04-24 |
EP0423627B1 true EP0423627B1 (fr) | 1995-04-19 |
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ID=6391482
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EP90119546A Expired - Lifetime EP0423627B1 (fr) | 1989-10-14 | 1990-10-12 | Procédé de préparation de poudre d'un métal ou d'un alliage microcristallin à amorphe, ainsi que des métaux ou alliages dissous dans des solvants organiques sans colloide protecteur |
Country Status (9)
Country | Link |
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US (2) | US5308377A (fr) |
EP (1) | EP0423627B1 (fr) |
JP (1) | JPH03134106A (fr) |
AT (1) | ATE121330T1 (fr) |
CA (1) | CA2027257C (fr) |
DE (2) | DE3934351A1 (fr) |
DK (1) | DK0423627T3 (fr) |
ES (1) | ES2070970T3 (fr) |
IE (1) | IE67173B1 (fr) |
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US7713910B2 (en) | 2004-10-29 | 2010-05-11 | Umicore Ag & Co Kg | Method for manufacture of noble metal alloy catalysts and catalysts prepared therewith |
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US5507973A (en) * | 1991-04-26 | 1996-04-16 | Board Of Regents Of The University Of Nebraska | Highly reactive zerovalent metals from metal cyanides |
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US5384078A (en) * | 1991-08-01 | 1995-01-24 | Board Of Regents Of The University Of Nebraska | Soluble highly reactive form of calcium and reagents thereof |
WO1993005877A1 (fr) * | 1991-09-25 | 1993-04-01 | Research Corporation Technologies, Inc. | Synthese sonochimique de metaux amorphes |
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DE3934351A1 (de) * | 1989-10-14 | 1991-04-18 | Studiengesellschaft Kohle Mbh | Verfahren zur herstellung von mikrokristallinen bis amorphen metall- bzw. legierungspulvern und ohne schutzkolloid in organischen solventien geloesten metallen bzw. legierungen |
-
1989
- 1989-10-14 DE DE3934351A patent/DE3934351A1/de not_active Withdrawn
-
1990
- 1990-10-10 US US07/595,345 patent/US5308377A/en not_active Expired - Lifetime
- 1990-10-10 CA CA002027257A patent/CA2027257C/fr not_active Expired - Fee Related
- 1990-10-12 JP JP2275116A patent/JPH03134106A/ja active Pending
- 1990-10-12 ES ES90119546T patent/ES2070970T3/es not_active Expired - Lifetime
- 1990-10-12 DK DK90119546.1T patent/DK0423627T3/da active
- 1990-10-12 AT AT90119546T patent/ATE121330T1/de not_active IP Right Cessation
- 1990-10-12 EP EP90119546A patent/EP0423627B1/fr not_active Expired - Lifetime
- 1990-10-12 DE DE59008929T patent/DE59008929D1/de not_active Expired - Fee Related
- 1990-10-12 IE IE366090A patent/IE67173B1/en not_active IP Right Cessation
-
1993
- 1993-08-26 US US08/112,509 patent/US5580492A/en not_active Expired - Fee Related
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EP0379062A2 (fr) * | 1989-01-14 | 1990-07-25 | Studiengesellschaft Kohle mbH | Pigments aciculaires magnétiques du fer avec force coercitive ajustable et son procédé de fabrication, pigments métalliques du fer pour l'enregistrement magnétique avec force coercitive ajustable |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19756880A1 (de) * | 1997-12-19 | 1999-07-01 | Degussa | Anodenkatalysator für Brennstoffzellen mit Polymerelektrolyt-Membranen |
US7713910B2 (en) | 2004-10-29 | 2010-05-11 | Umicore Ag & Co Kg | Method for manufacture of noble metal alloy catalysts and catalysts prepared therewith |
US8017548B2 (en) | 2004-10-29 | 2011-09-13 | Umicore Ag & Co. Kg | Method for manufacture of noble metal alloy catalysts and catalysts prepared therewith |
Also Published As
Publication number | Publication date |
---|---|
IE903660A1 (en) | 1991-04-24 |
US5580492A (en) | 1996-12-03 |
US5308377A (en) | 1994-05-03 |
IE67173B1 (en) | 1996-03-06 |
JPH03134106A (ja) | 1991-06-07 |
DE3934351A1 (de) | 1991-04-18 |
CA2027257C (fr) | 2001-05-29 |
DE59008929D1 (de) | 1995-05-24 |
EP0423627A1 (fr) | 1991-04-24 |
ATE121330T1 (de) | 1995-05-15 |
ES2070970T3 (es) | 1995-06-16 |
CA2027257A1 (fr) | 1991-04-15 |
DK0423627T3 (da) | 1995-09-04 |
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