EP0423627B1 - Procédé de préparation de poudre d'un métal ou d'un alliage microcristallin à amorphe, ainsi que des métaux ou alliages dissous dans des solvants organiques sans colloide protecteur - Google Patents

Procédé de préparation de poudre d'un métal ou d'un alliage microcristallin à amorphe, ainsi que des métaux ou alliages dissous dans des solvants organiques sans colloide protecteur Download PDF

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Publication number
EP0423627B1
EP0423627B1 EP90119546A EP90119546A EP0423627B1 EP 0423627 B1 EP0423627 B1 EP 0423627B1 EP 90119546 A EP90119546 A EP 90119546A EP 90119546 A EP90119546 A EP 90119546A EP 0423627 B1 EP0423627 B1 EP 0423627B1
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Prior art keywords
thf
metal
metals
amorphous
microcrystalline
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EP90119546A
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German (de)
English (en)
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EP0423627A1 (fr
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Helmut Dr. Bönnemann
Werner Dr. Brijoux
Thomas Joussen
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Studiengesellschaft Kohle gGmbH
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Studiengesellschaft Kohle gGmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/24Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/002Making metallic powder or suspensions thereof amorphous or microcrystalline

Definitions

  • the present invention relates to a process for the production of finely divided, microcrystalline to amorphous metal or alloy powders or highly disperse colloids by reduction of metal salts with alkali or alkaline earth metal hydrides which are kept in solution in organic solvents by means of special complexing agents. Also wildly claims the use of the powders produced according to the invention in powder technology (Ullmanns Encycl. Techn. Chemistry, 4th edition Vol. 19, p. 563) or as catalysts in pure or supported form (Ullmanns Encycl. Techn. Chemistry, 9. Edition, vol. 13, p. 517; further: Kirk-Othmer, Encyclopedia of Chemical Technology, Vol. 19, p. 28 f.).
  • the colloids produced according to the invention can be used to apply metals in the form of fine cluster particles to surfaces (JS Bradley, E. Hill, ME Leonowicz. HJ Witzke, J. Mol. Catal. 1987, 41, 59 and cited therein ) or use as homogeneous catalysts. (JP Picard, J. Dunogues, A. Elyusufi, Synth. Commun. 1984, 14, 95; F. Freeman, JC Kappos, J. Am. Chem. Soc. 1985, 107, 6628; WF Maier, SJ Chertle, RS Rai, G. Thomas, J. Am. Chem. Soc. 1986, 108, 2608; PL Burk, RL Pruett, KS Campo, J. Mol. Catal. 1985, 33, 1 ).
  • EP-0 379 062 A2 published on July 25, 1990, describes a process for producing acicular, non-sintered iron-metal pigments.
  • These iron-metal pigments are produced by reducing iron oxide compounds in organic solvents with metal hydrides of metals from the first and second groups of the Periodic Table of the Elements, the metal hydrides being solvated with a carrier in the form of a carrier complex. This reaction becomes smooth at temperatures between 20 and 150 ° C in the presence of hydrogen from 1 to 200 bar to iron metal pigments.
  • the present invention relates to colloidal solutions of metals and / or alloys which can be obtained by the process described above.
  • Another aspect of the present invention comprises metal powders with a grain size of 0.01-200 »m, which can be obtained by the above method, which, according to their X-ray diffractogram, are microcrystalline to amorphous and have a boron content of less than 1% by weight.
  • the invention also includes metal alloy powders and the use of the microcrystalline to amorphous metal or alloy powders in powder technology.
  • metal hydrides of the first or second group of the PSE can be used with the help of organic boron or gallium complexing agents in the organic phase as reducing agents for metal salts without the use of a reducing H2 atmosphere, with boride- or gallium-free metals or metal alloys can be obtained in powder or colloidal form.
  • the advantages of the process according to the invention are that the reduction process can be carried out under very mild conditions (-30 ° C. to + 150 ° C.) in organic solvents, and furthermore in the good separability of the metal or alloy powders from the generally soluble ones By-products, as well as in the microcrystallinity of the powder and the fact that the particle size distribution can be controlled depending on the reaction temperature.
  • Another advantage arises from the fact that, under certain conditions (use of donor metal salt complexes and / or ammonium triorganohydroborates), colloidal solutions of metals or alloys are obtained in ethers or even pure hydrocarbons without the addition of further protective colloids.
  • the elements of groups 5 to 12 and 14 of the PSE are preferably used as metals of the metal salts.
  • metals of the mentioned groups of PSE are Sn, Cu, Ag, Au, Zn, Cd, Hg, Ta, Cr, Mn, Re, Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt.
  • Metal salts or compounds used are those which contain either inorganic or organic anions, preferably those which are solvated in the systems used as solvents, such as halides, cyanides, cyanates, thiocyanates and alcoholates and salts of organic acids.
  • M-hydroxides, alcoholates, cyanides, cyanates and thiocyanates form, with the boron and gallium organic complexing agents, -at complexes of the type M [BR3 (anion)], M [BR n (OR ') 3 which are soluble in organic solvents -n (anion)] or M [GaR3 (anion)], M [GaR n (OR ') 3-n (anion)].
  • the metal or alloy powder can be isolated according to the invention with particular advantage by simple filtration from the clear organic solution in pure form after the reaction has ended.
  • M-halides generally do not form any such complexes; however, in many cases they remain dissolved in the organic solvent, for example THF, after the reaction. This applies in particular to CsF, LiCl, MgCl2, LiBr, MgBr2, LiI, NaI, and MgI2.
  • the choice of the cation in the hydride is therefore decisive for the production of metal and alloy powders from corresponding metal halide compounds according to the invention.
  • M-halides which precipitate from the organic solvent after the reaction according to the invention for example NaCl
  • M-halides which precipitate from the organic solvent after the reaction according to the invention can be separated from the metal or alloy powder by washing with, for example, water.
  • a characteristic of the process carried out according to the invention is that the organic boron or gallium complexing agent can be recovered in free form after the reaction or after the complexes by-products M (anion) x have been decomplexed.
  • Powder metals with a grain size of 0.01 »m (example) to 200» m are obtained by the process according to the invention.
  • the particle size distribution can be controlled by the reaction parameters. Given a combination of starting materials and The lower the reaction temperature, the finer the metal particles obtained according to the invention.
  • the reaction of PtCl2 with Li (BEt3H) in THF at 80 ° C provides a platinum powder with a relatively broad particle size distribution from 5 to 100 »m (see Fig. 1).
  • the same reaction at 0 ° C (Tab 2, No. 44) results in a platinum powder with a much narrower grain size distribution and a pronounced maximum at 15 »m (see Fig. 2).
  • the metal powders produced according to the invention are microcrystalline to amorphous.
  • Fig. 3 shows the powder diffractograms of Fe powder produced according to the invention (Tab. 2, No. 3) measured by CoK ⁇ radiation before and after thermal treatment of the sample at 450 ° C.
  • the untreated original sample shows only a very broad line (Fig.3a), proof of the presence of microcrystalline to amorphous phases (HP Klug, LE Alexander, X-ray Diffraction Procedures for Polycrystalline and Amorphous Materials, 2nd edn., Wiley, New York, 1974).
  • a simple reduction of salts of various metals by the process according to the invention provides fine-particle two-metal and multi-metal alloys under mild conditions.
  • the reduction of FeSO4 and CoCl2 with tetrahydroborate in aqueous solution describe J. v. Wontherghem, St. Morup et al. ( Nature, 1986, 322, p. 622 ).
  • the result of this procedure is, according to the elementary composition and the saturation magnetization of 89 JT ⁇ 1kg ⁇ 1, an Fe / Co / B alloy with the composition Fe44Co19B37.
  • single-phase two-component and multi-component systems in microcrystalline to amorphous form can be freely combined by reducing the salts of main and sub-group elements, non-ferrous and / or noble metals.
  • it is possible according to the invention with particular advantage by reducing metal salts and / or which have been drawn onto carrier materials insofar as they do not react with hydroethyl borates (for example Al2O3, SiO2 or organic polymers)
  • hydroethyl borates for example Al2O3, SiO2 or organic polymers
  • metals and / or alloys in organic solvents can be obtained with particular advantage under certain conditions without the addition of a protective colloid in colloidal solution.
  • the conversion of non-ferrous or noble metal salts (individually or as a mixture) with the tetraalkylammonium triorganohydroborates accessible according to German patent application P 39 01 027.9 (EP-A 0 379 062) leads to stable, transparent red, colloidal solutions of the metals at room temperature in THF .
  • the metal salts are used in the form of donor complexes, the colloidal metals can also be prepared according to the invention with alkali metal or alkaline earth metal triorganohydroborates in THF or hydrocarbons (see Table 6, No. 15, 16).
  • metal alloy powder It is washed again with 200 ml each of THF and pentane and, after drying in a high vacuum (10 ⁇ 3 mbar), 2.45 g of metal alloy powder are obtained (see Table 5, No. 4).
  • Metal content of the sample 47.0% Fe, 47.1% Co Boron content of the sample: 0.0%
  • the solution is removed and the Al2O3 carrier again dried in a high vacuum (10 ⁇ 3 mbar) for three hours.
  • the impregnation is carried out again overnight with 330 ml FeCl3 / CoCl2 solution.
  • the color of the solution no longer occurs.
  • the solution is removed and the Al2O3 pellets are treated with 63.6 g (600 mmol) of LiBEt3H in 400 ml of THF at 23 ° C for 16 hours, the pellets turning black with evolution of H2.
  • the reaction solution is removed and the pellets are washed with 300 ml of THF, THF / ethanol (2: 1), THF and dried in a high vacuum (10 -3 mbar) for four hours.
  • Al2O3 pellets are obtained which are coated with an Fe / Co alloy only on the surface of the shell. Elemental analysis: 1.13% Fe, 0.50% Co
  • 270 g of spherical, neutral aluminum oxide are swirled for 45 min at room temperature in a solution of 150 g (631.3 mmol) of NiCl2 ⁇ 6 H2O in 500 ml of ethanol, freed from the supernatant solution and at 24 h in a high vacuum (10 ⁇ 3 mbar) 250 ° C dried. After cooling, 1 l of 1.5 molar LiBEt3H solution in THF is added under a protective gas, and the clear reaction solution is separated off after 16 hours of swirling.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Powder Metallurgy (AREA)

Claims (14)

  1. Procédé de préparation de métaux et/ou d'alliages microcristallins à amorphes bien dispersés en forme de poudres, caractérisé en ce qu'on fait réagir sans atmosphère d'hydrogène, dans un solvant organique inerte non aqueux choisi parmi le THF, le diglyme et les hydrocarbures, des sels de métaux avec des hydrures de métaux du 1er et du 2ème groupe de la classification périodique des éléments qui sont conservés dans des solutions avec des agents complexants de formule générale BR₃, BRn(OR')3-n et/ou GaR₃, GaRn(OR')3-n, où R, R' représentent de l'alcoyle C₁ à C₆, du phényle ou de l'aralcoyle et où n est égal à 0, 1 ou 2, ou avec des tetraalkylammonium triorganoborates de formule NR''₄ (BR₃H) ou NR''₄ (BRn(OR')3-nH) (R = alcoyle C₁ à C₆, aryl-alcoyle C₁ à C₆; R' = alcoyle C₁ à C₆, aryle, aryl-alcoyle C₁ à C₆; R'' = alcoyle C₁ à C₆, aryle, aryl-alcoyle C₁ à C₆, tri(alkyl C₁ à C₆)silyle, n = 0, 1, 2.
  2. Procédé de préparation de métaux et/ou d'alliages dissous comme colloïdes dans du THF et/ou dans des hydrocarbures, caractérisé en ce qu'on fait réagir
    a) des donneurs complexants de sels de métaux variés et/ou nobles, séparément ou comme mélange, soit avec des tetraalkylammonium triorganohydroborates tels que définis dans la revendication 1, soit avec des triorganohydroborates de métaux alcalins ou alcalinoterreux dans du THF et/ou des hydrocarbures, ou
    b) des sels de métaux variés et/ou nobles seuls ou comme mélange avec des tetra-alkylammonium triorganohydroborates, tels que définis dans la revendication 1, dans du THF.
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce qu'on met en oeuvre, comme sels métalliques en suspension ou dissous, séparément ou comme mélange, dans des solvants organiques, ceux des métaux des 5ème au 12ème et 14ème groupe de la classification périodique des éléments et que la réaction s'effectue avec des hydrures métalliques MHx (x = 1,2) du 1er et/ou du 2ème groupe de la classification périodique des éléments en présence de l'agent complexant entre -30°C et +150°C, de préférence de 0°C à + 80°C.
  4. Procédé selon la revendication 1 ou 3, caractérisé en ce que les sels métalliques sont ajoutés sous forme de complexants donneurs.
  5. Procédé selon les revendications 1 à 4, caractérisé en ce que les sels métalliques sont mis en réaction avec des hydrures métalliques et une hypodose de l'agent complexant.
  6. Procéde selon les revendications 1 à 5, caractérisé en ce que l'agent complexant est régénéré par acidification sous forme de BR₃ et/ou BRn(OR')3-n.
  7. Procédé selon les revendications 1 à 6, caractérisé en ce que la réduction s'effectue en présence de substances porteur.
  8. Procédé selon les revendications 2 et 7, caractérisé en ce qu'on prépare les métaux et/ou alliages dissous sous forme colloïdale dans du THF ou des hydrocarbures en présence de substances porteur organiques et anorganiques et/ou qu'on les lie par adsorption avec ces porteurs.
  9. Solutions colloïdales de métaux et/ou d'alliages dans du THF et/ou des hydrocarbures, obtenues selon les revendications 2, 7 et 8.
  10. Poudres métalliques obtenues selon la revendication 1 ou 2, avec la granulométrie 0,01 à 200 »m, qui sont microcristallines à amorphes d'après leur diagramme de diffraction des rayons X et ont une teneur de bore inférieure à 1% en poids.
  11. Poudres d'alliage métalliques obtenues selon la revendication 1 ou 2, avec la granulométrie 0,01 à 200 »m, qui sont microcristallines à amorphes d'après leur diagramme de diffraction diffus des rayons X et ont une teneur de bore inférieure à 1% en poids.
  12. Utilisation de poudres métalliques et/ou d'alliages microcristallines à amorphes selon les revendications 10 et 11 dans la technologie des poudres.
  13. Utilisation de poudres Pt microcristallines à amorphes ayant la granulométrie 2 à 200 »m, obtenues selon la revendication 1 ou 2, pour le revêtement des verres et de la céramique par la métallurgie des poudres.
  14. Utilisation d'alliages Fe-Ni-Co microcristallins à amorphes obtenus selon la revendication 1 ou 2 pour la métallisation des verres par la métallurgie des poudres.
EP90119546A 1989-10-14 1990-10-12 Procédé de préparation de poudre d'un métal ou d'un alliage microcristallin à amorphe, ainsi que des métaux ou alliages dissous dans des solvants organiques sans colloide protecteur Expired - Lifetime EP0423627B1 (fr)

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DE3934351A DE3934351A1 (de) 1989-10-14 1989-10-14 Verfahren zur herstellung von mikrokristallinen bis amorphen metall- bzw. legierungspulvern und ohne schutzkolloid in organischen solventien geloesten metallen bzw. legierungen
DE3934351 1989-10-14

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EP0423627B1 true EP0423627B1 (fr) 1995-04-19

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US (2) US5308377A (fr)
EP (1) EP0423627B1 (fr)
JP (1) JPH03134106A (fr)
AT (1) ATE121330T1 (fr)
CA (1) CA2027257C (fr)
DE (2) DE3934351A1 (fr)
DK (1) DK0423627T3 (fr)
ES (1) ES2070970T3 (fr)
IE (1) IE67173B1 (fr)

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US7713910B2 (en) 2004-10-29 2010-05-11 Umicore Ag & Co Kg Method for manufacture of noble metal alloy catalysts and catalysts prepared therewith
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Also Published As

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IE903660A1 (en) 1991-04-24
US5580492A (en) 1996-12-03
US5308377A (en) 1994-05-03
IE67173B1 (en) 1996-03-06
JPH03134106A (ja) 1991-06-07
DE3934351A1 (de) 1991-04-18
CA2027257C (fr) 2001-05-29
DE59008929D1 (de) 1995-05-24
EP0423627A1 (fr) 1991-04-24
ATE121330T1 (de) 1995-05-15
ES2070970T3 (es) 1995-06-16
CA2027257A1 (fr) 1991-04-15
DK0423627T3 (da) 1995-09-04

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