WO2009000526A1 - Catalyseur colloïdal et procédé pour sa production - Google Patents
Catalyseur colloïdal et procédé pour sa production Download PDFInfo
- Publication number
- WO2009000526A1 WO2009000526A1 PCT/EP2008/005167 EP2008005167W WO2009000526A1 WO 2009000526 A1 WO2009000526 A1 WO 2009000526A1 EP 2008005167 W EP2008005167 W EP 2008005167W WO 2009000526 A1 WO2009000526 A1 WO 2009000526A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- ligand
- stabilized
- nanoparticles
- catalytically active
- catalyst
- Prior art date
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- 239000003054 catalyst Substances 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 229910052751 metal Inorganic materials 0.000 claims abstract description 38
- 239000002184 metal Substances 0.000 claims abstract description 38
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 14
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000001257 hydrogen Substances 0.000 claims abstract description 8
- 238000007669 thermal treatment Methods 0.000 claims abstract description 5
- 239000003125 aqueous solvent Substances 0.000 claims abstract description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 39
- 229910021645 metal ion Inorganic materials 0.000 claims description 32
- 239000002105 nanoparticle Substances 0.000 claims description 29
- 239000002245 particle Substances 0.000 claims description 21
- 229910052802 copper Inorganic materials 0.000 claims description 16
- 150000002500 ions Chemical class 0.000 claims description 14
- 230000015572 biosynthetic process Effects 0.000 claims description 13
- 238000003786 synthesis reaction Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 12
- 239000003446 ligand Substances 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- 150000002739 metals Chemical class 0.000 claims description 8
- 229910052725 zinc Inorganic materials 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 7
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 229910052763 palladium Inorganic materials 0.000 claims description 5
- 229910052697 platinum Inorganic materials 0.000 claims description 5
- 150000007942 carboxylates Chemical class 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000002430 hydrocarbons Chemical class 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 229910052702 rhenium Inorganic materials 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- 229910052718 tin Inorganic materials 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- 150000004703 alkoxides Chemical class 0.000 claims description 3
- 229910052741 iridium Inorganic materials 0.000 claims description 3
- 229910052703 rhodium Inorganic materials 0.000 claims description 3
- 229910052707 ruthenium Inorganic materials 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 150000004707 phenolate Chemical class 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- 239000011541 reaction mixture Substances 0.000 claims description 2
- 239000003381 stabilizer Substances 0.000 claims description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims 2
- 229910052788 barium Inorganic materials 0.000 claims 2
- 229910052748 manganese Inorganic materials 0.000 claims 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 229910052717 sulfur Inorganic materials 0.000 claims 1
- 239000011943 nanocatalyst Substances 0.000 abstract description 19
- 239000002082 metal nanoparticle Substances 0.000 abstract description 4
- 150000002736 metal compounds Chemical class 0.000 abstract description 3
- 239000010949 copper Substances 0.000 description 62
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 24
- 239000011701 zinc Substances 0.000 description 21
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 14
- 239000000084 colloidal system Substances 0.000 description 14
- PRAKJMSDJKAYCZ-UHFFFAOYSA-N squalane Chemical compound CC(C)CCCC(C)CCCC(C)CCCCC(C)CCCC(C)CCCC(C)C PRAKJMSDJKAYCZ-UHFFFAOYSA-N 0.000 description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 13
- 230000003197 catalytic effect Effects 0.000 description 9
- 239000007789 gas Substances 0.000 description 9
- 229910002091 carbon monoxide Inorganic materials 0.000 description 8
- 238000006555 catalytic reaction Methods 0.000 description 7
- JXTPJDDICSTXJX-UHFFFAOYSA-N n-Triacontane Natural products CCCCCCCCCCCCCCCCCCCCCCCCCCCCCC JXTPJDDICSTXJX-UHFFFAOYSA-N 0.000 description 7
- 229940032094 squalane Drugs 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- TZIHFWKZFHZASV-UHFFFAOYSA-N methyl formate Chemical compound COC=O TZIHFWKZFHZASV-UHFFFAOYSA-N 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 230000009467 reduction Effects 0.000 description 6
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- 239000011575 calcium Substances 0.000 description 4
- -1 copper Chemical class 0.000 description 4
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 4
- 238000011065 in-situ storage Methods 0.000 description 4
- 238000001228 spectrum Methods 0.000 description 4
- JXSRRBVHLUJJFC-UHFFFAOYSA-N 7-amino-2-methylsulfanyl-[1,2,4]triazolo[1,5-a]pyrimidine-6-carbonitrile Chemical compound N1=CC(C#N)=C(N)N2N=C(SC)N=C21 JXSRRBVHLUJJFC-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 238000003917 TEM image Methods 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000004913 activation Effects 0.000 description 3
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical class [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- FJLUATLTXUNBOT-UHFFFAOYSA-N 1-Hexadecylamine Chemical compound CCCCCCCCCCCCCCCCN FJLUATLTXUNBOT-UHFFFAOYSA-N 0.000 description 2
- MCSXGCZMEPXKIW-UHFFFAOYSA-N 3-hydroxy-4-[(4-methyl-2-nitrophenyl)diazenyl]-N-(3-nitrophenyl)naphthalene-2-carboxamide Chemical compound Cc1ccc(N=Nc2c(O)c(cc3ccccc23)C(=O)Nc2cccc(c2)[N+]([O-])=O)c(c1)[N+]([O-])=O MCSXGCZMEPXKIW-UHFFFAOYSA-N 0.000 description 2
- 239000007868 Raney catalyst Substances 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229940063655 aluminum stearate Drugs 0.000 description 2
- 235000013539 calcium stearate Nutrition 0.000 description 2
- 239000008116 calcium stearate Substances 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine group Chemical group NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000004098 selected area electron diffraction Methods 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 239000011135 tin Substances 0.000 description 2
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 2
- VHYFNPMBLIVWCW-UHFFFAOYSA-N 4-Dimethylaminopyridine Chemical compound CN(C)C1=CC=NC=C1 VHYFNPMBLIVWCW-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910000564 Raney nickel Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 238000004847 absorption spectroscopy Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000001345 alkine derivatives Chemical class 0.000 description 1
- 125000005234 alkyl aluminium group Chemical group 0.000 description 1
- CEGOLXSVJUTHNZ-UHFFFAOYSA-K aluminium tristearate Chemical compound [Al+3].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CEGOLXSVJUTHNZ-UHFFFAOYSA-K 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003426 co-catalyst Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- ZKXWKVVCCTZOLD-FDGPNNRMSA-N copper;(z)-4-hydroxypent-3-en-2-one Chemical compound [Cu].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O ZKXWKVVCCTZOLD-FDGPNNRMSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005695 dehalogenation reaction Methods 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001941 electron spectroscopy Methods 0.000 description 1
- 238000000192 extended X-ray absorption fine structure spectroscopy Methods 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000001404 mediated effect Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- JMWUYEFBFUCSAK-UHFFFAOYSA-L nickel(2+);octadecanoate Chemical compound [Ni+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O JMWUYEFBFUCSAK-UHFFFAOYSA-L 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 150000002828 nitro derivatives Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 150000002889 oleic acids Chemical class 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 150000002942 palmitic acid derivatives Chemical class 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000004917 polyol method Methods 0.000 description 1
- 150000003138 primary alcohols Chemical class 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 150000003333 secondary alcohols Chemical class 0.000 description 1
- 150000003376 silicon Chemical class 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/04—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing carboxylic acids or their salts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/80—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/22—Organic complexes
- B01J31/2204—Organic complexes the ligands containing oxygen or sulfur as complexing atoms
- B01J31/2208—Oxygen, e.g. acetylacetonates
- B01J31/2226—Anionic ligands, i.e. the overall ligand carries at least one formal negative charge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/20—Catalysts, in general, characterised by their form or physical properties characterised by their non-solid state
- B01J35/23—Catalysts, in general, characterised by their form or physical properties characterised by their non-solid state in a colloidal state
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/16—Reducing
- B01J37/18—Reducing with gases containing free hydrogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/153—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used
- C07C29/154—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing copper, silver, gold, or compounds thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2231/00—Catalytic reactions performed with catalysts classified in B01J31/00
- B01J2231/60—Reduction reactions, e.g. hydrogenation
- B01J2231/62—Reductions in general of inorganic substrates, e.g. formal hydrogenation, e.g. of N2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/10—Complexes comprising metals of Group I (IA or IB) as the central metal
- B01J2531/16—Copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/20—Complexes comprising metals of Group II (IIA or IIB) as the central metal
- B01J2531/26—Zinc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/80—Complexes comprising metals of Group VIII as the central metal
- B01J2531/82—Metals of the platinum group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/391—Physical properties of the active metal ingredient
- B01J35/393—Metal or metal oxide crystallite size
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Definitions
- the present invention relates to a colloidal catalyst and to a process for the production thereof, wherein the catalyst according to the invention comprises a plurality of nanoparticles of a catalytically active metal, which are partially coated with a layer containing ligand-stabilized metal ions. Furthermore, the present invention relates to the use of such inventive colloidal catalysts.
- Colloidal catalysts consisting of a multiplicity of individual nanoparticles and having their specific surfaces modified ("decorated") to modify their stability, solubility and functionality, are an increasingly important field of nanochemistry (J. Grünes et al. Chem. Commun. 2003, 2257-2260).
- colloids are typically carried out by the reduction of a metal salt in the presence of surface-active compounds, for example by the so-called polyol process (CB Murray, Murray et al., Ann Rev. Mater, 2000, 30, 545-610) by electrochemical processes.
- polyol process CB Murray, Murray et al., Ann Rev. Mater, 2000, 30, 545-610
- the unpublished German Patent Application No. DE 10 2006 013794.9 proposes a process for the preparation of colloidal nanocatalysts, wherein first a soluble ligand-stabilized complex of an ion of a catalytically active metal over a defined period of time a first thermal thermal by sequential or simultaneous addition in an inert non-aqueous solvent Treatment is carried out in a certain temperature range, and then after the thermal treatment, a precursor compound of a so-called promoter compound of a metal is added, which converts at the selected temperature to the corresponding metal oxide.
- This results in colloids which have up to 180% of the activity of conventional ternary reference catalysts in the methanol synthesis of CO and H 2 .
- the synthesis of these colloidal nanocatalysts is relatively complicated and requires a targeted process control.
- the object of the present invention was therefore to provide further catalysts or catalyst systems, in particular for the synthesis of methanol from CO and hydrogen on the basis of mixed metal promoter / metal nanoparticles, which are largely air and thermodynamically stable and in terms of their activity and stability can be selectively adjusted and optimized and beyond can be obtained from simple and inexpensive starting materials without complex process steps.
- a colloidal nanocatalyst comprising a plurality of nanoparticles of a catalytically active metal, which are partially coated with a layer containing ligand-stabilized metal ions, and wherein the ligand stabilized metal ion and the catalytically active metal are different from each other.
- the difference between metal ion and catalytically active metal means that it is thus at least two different elements of the periodic table, as will be described specifically below.
- the term "colloidal nanocatalyst” is also used below for the catalyst according to the invention:
- the IgG-stabilized metal ions form the so-called "promoter”.
- the colloidal nanocatalyst according to the invention is largely stable to air.
- the oxidized form of the catalyst i. e.g. the preferably air-stable non-reduced metal compound, which is then reacted to the catalytically active metal, can be easily reduced, preferably directly in situ in the reactor, in which the methanol synthesis can be carried out.
- air-stable starting compounds are preferably used, so that a particularly simple access to such catalysts without complicated, e.g. under protective gas to be carried out process is possible.
- the nanoparticles of the colloidal nanocatalyst according to the invention have an approximately spherical shape and are separated from one another. Most (about 80%) of the nanoparticles typically have a size of 6 - 10 nm, mixed with smaller particles in the size range of 4-6 and larger in the range of 11 - 15 nm.
- the catalytically active metal particles are interspersed through them enveloping layer containing the ligand-stabilized metal ions, in particular, for example, protected from oxidation and arrange themselves in hexagonal two-dimensionally ordered lattices with a Particle spacing of about 0.9 - 2 nm on. The protective effect is achieved in particular by the ligand envelopes of the metal ions.
- EXAFS X-ray structure absorption spectroscopy
- the surface of the nanoparticles of the catalytically active metal is only partially enveloped or coated by the layer containing IgG-stabilized metal ions, so that the colloidal catalysts of the invention are particularly stable both thermally and kinetically and have an increased catalytic activity, since they still have some free metal sites where the catalysis is preferred.
- the colloidal catalyst according to the invention has a higher productivity than comparable commercial ternary CuO / ZnO / Al 2 O 3 catalysts.
- the average particle size of the nanoparticles is from 0.7 to 15 nm, which in the present case is also intended to serve as definition according to the invention of the term "nanoparticles.” This results in a very high reactivity of the catalyst achieved at the same time small particle size of the catalytically active centers. It is also possible in less preferred developments of the catalyst according to the invention that the nanoparticles are completely enveloped by a layer containing ligand-stabilized metal ions. As has been shown (see results), even in this case there is still sufficient accessibility of the catalytically active elemental metal particle, which, for reactants, is given in a catalytic reaction.
- the distance between the individual nanoparticles is 0.9 to 2 nm, which is achieved in particular by the layer of ligand-stabilized metal ions or, in other words, by the ligands.
- the nanoparticles of a freshly prepared catalyst according to the invention have a size of 6 to 10 nm. Even more preferably, more than 50% of the nanoparticles have a size of 8-10 nm.
- the catalytically active metal of the nanoparticles is preferably selected from the group consisting of Cu, Ni, Pd, Pt, Ir, Ru, Rh, Re, Os, Au, Ag, Co, Fe, thus offering the possibility of different catalysts katalyti different - make accessible to shear active metals, very particularly preferred are Cu, Ni, Pd, Pt, Co and Fe.
- binary, ternary and polynary systems of catalytically active metals such as Cu / Ni, Al / Ni, Pt / Pd, Fe / Co, Cu / Ni / Fe, etc. may also be present.
- the preferred ligands for the ligand-stabilized metal ions are selected from substituted and unsubstituted alcoholates, carboxylates, betadicetonates, beta-chain mi stylist, mixed alkoxide betadiketonates, guanidinates and phenolates which typically give air stable compounds with the corresponding metal ions listed below so that they can be handled easily.
- carboxylates in particular of fatty and oleic acids such as stearates, palmitates, oleates, etc.
- the metal ion (“promoter ion”) of the ligand-stabilized metal ions is selected from among the ions of the metals of the group consisting of Ti, Zr, Zn, Al, Sn, Ca, Mg, Ba, Si and rare earths, which are particularly air-stable with the ligands mentioned above Complex and synthetically easily accessible.
- the catalyst according to the invention is supported, in particular on a preferably porous support made of aluminum oxide, titanium oxide, zirconium oxide, silicon oxide and mixtures thereof, so that the catalyst according to the invention
- Nanocatalysts for example, also known per se
- Shaped body can be applied from the aforementioned materials, for example by means of a washcoat.
- the object of the present invention is further achieved by a process for the preparation of a colloidal Catalyst dissolved, wherein the method comprises the steps that in a non-aqueous solvent-soluble ligand-stabilized complexes of an ion of a first catalytically active metal together with ligand-stabilized metal ions of a second metal of a thermal treatment at 180 ° to 25O 0 C, in particular via a Period of 1 to 10 minutes under a hydrogen atmosphere, wherein the ion of the catalytically active first metal is different from the ligand-stabilized metal ion of the second metal.
- an air-stable ligand-stabilized complex of the ion of the catalytically active metal is used in the process according to the invention, which considerably simplifies the handling and the accessibility of the nanocatalysts obtained by the process according to the invention.
- a completely air-stable ligand-stabilized metal ion is used, such as, for example, zinc, calcium, magnesium, zirconium, tin and silicon complexes.
- the inert, non-aqueous solvent is selected from higher hydrocarbons, such as decane, undecane, dodecane, etc., substituted and unsubstituted aromatics, as well as polyethers, and most preferably squalane.
- reaction mixture is free of other stabilizers such as hexadecylamine (HDA), as known from the prior art.
- HDA hexadecylamine
- the nanocatalyst according to the invention obtainable by means of the process according to the invention, for example, is used. example as Zn / Cu nanocatalyst in the production of methanol from CO and H 2 , or as a Raney catalyst such.
- Raney nickel and Raney cobalt and Raney copper for the desulfurization and dehalogenation, for the hydrogenation of double and triple bonds in olefins (for example for fat hardening), alkynes and aromatics Reduction of aldehydes and ketones to alcohols as well as of nitriles, nitro compounds or oximes to amines, to the decomposition of hydrazine, to the dehydrogenation of primary and secondary alcohols to aldehydes and ketones and as a catalyst in fuel cells.
- the Zn-stearate stabilized Cu / Ni nanocatalysts according to the invention are used in particular as hydrogenation catalysts in the production of fats.
- FIG. 1 shows in situ ATR spectra of adsorbed CO on a Cu / Zn nanocatalyst according to the invention.
- FIG. 2 shows the productivities of methanol over Cu / Zn stearate colloids with different Cu / Zn ratios compared to a reference catalyst at 493 K.
- FIG. 3 shows the particle size distribution of a catalyst according to the invention before (FIG. 3a) and after (FIG. 3b) catalysis at 493 K over 72 h.
- FIG. 4 shows TEM images of a catalyst according to the invention before (4a) and after catalysis (4b) at 493 K for 72 h.
- the synthesis of a catalyst according to the invention is exemplified by means of a Cu / Zn stearate nanocatalyst according to the invention.
- Zinc stearate available from Sigma-Aldrich was used without further purification. Copper stearate was prepared according to the instructions of Kimura and Taniguchi in Catal. Lett. 1996, 40, 123-130.
- Cu (dmap) 2 can be used as the Cu source.
- FIG. 4a A TEM image of the product is shown in Figure 4a.
- the TEM images were taken with a Hitachi 8100 microscope.
- Cu / Zn stearate colloids with different Cu / Zn ratios were prepared analogously.
- the colloidal copper solution (Cu: 15.9 mmol / l in hexadecane) was measured under inert gas with the aforementioned ATR-IR system.
- the adsorption of CO is a good indicator of the catalytic suitability of such systems, in particular for the production of methanol from CO and H 2 .
- CO is simply adsorbed on the surface of nanocatalysts according to the invention.
- the catalytic tests were carried out by reducing the hydrogen in the CSTR reactor (Parr, series 5102) to the synthesis gas (72% H 2 , 10% CO, 4% CO 2 , balance N 2 ) at a pressure of 2.6 MPa was converted.
- This procedure thus enables the in-situ one-step synthesis of the catalyst according to the invention starting from air-stable educts directly in the reactor in which the catalytic reaction is to be carried out without, for example, transfer step of the catalysts in the reaction reactor.
- the catalytic tests were carried out in a continuously operated high-pressure liquid reactor (CSTR reactor, Parr, series 5102) in squalane solution with freshly prepared inventive nanocolloids according to Example 1 at 2.6 mPa with a gas mixture of 72% H 2 , 10% CO 4% CO 2 and 14% N 2 were carried out at a flow rate of 50 ml / min -1 (so-called three-phase systems) squalane was chosen as the solvent for carrying out the experiment because it has a very good gas solubility for the gases Squalane may of course also use other suitable solvents such as higher hydrocarbons, mesytiles, benzene, toluene, etc.
- Table 1 shows the catalytic activity of the invention Cu / Zn stearate nanocatalysts of various compositions compared with a conventional catalyst under the same conditions.
- Table 1 Catalytic activities of Cu / Zn stearate catalysts according to the invention in comparison with a commercially available ternary Cu / Zn / Al catalyst
- the productivity of methanol over all catalysts increased to a maximum and then settled to a standard value.
- the activation periods ("induction period") (from start to maximum productivity) and the productivity decrease before maximum to the continuous value differed for each catalyst and depended on the respective ratio of Cu / Zn.
- the activation period was measured mainly by the diffusion rate of the feed gas to the copper core. Although Cu nanoparticles stabilized with a lower amount of Zn stearate are more accessible to the feed gas, they are less stable.
- a Cu / Zn stearate nanocolloid (75:25) according to the invention shows a productivity of 3,468 ⁇ mol / g Cu ⁇ H (curve 4), which was about 55.7% of the reference ternary catalyst.
- Activity decreased rapidly as the Cu content decreased, reaching a maximum of 6,408 ⁇ mol / g Cu ⁇ H with a Cu / Zn ratio of 1 (Curve 2), which roughly corresponds to the reference catalyst (Curve 1).
- An amount of Zn stearate in a Cu / Zn stearate nanocolloid catalyst according to the invention for a ratio of Cu / Zn of 75:25 does not appear to be sufficient to sufficiently stabilize the Cu nanoparticles because the time-on-stream Productivity decreased rapidly after peak activity, corresponding to partial precipitation of the colloid after reaction.
- More stearate (via Zn stearate) in the colloid thus has a higher stabilizing property and the decrease in productivity is not so serious.
- FIG. 3 shows the particle size distribution of a catalyst according to the invention before (FIG. 3 a) and after (FIG. 3 b) catalyst at 493 0 K over 72 h.
- the ratio of copper to zinc was 50:50.
- the particle size distribution shown in FIG. 3a is derived from freshly prepared zinc stearate-stabilized copper nanoparticles, which have also been investigated by means of TEM.
- the particles are approximately spherical and separated, that is, isolated.
- the majority of nanoparticles have a size of 8-10 nm.
- there are a larger number of particles between 4 - 5 nm and 11 - 12 nm.
- the distance between the particles was about 2 nm and the particles showed a tendency toward a two-dimensionally ordered lattice. This has also been observed in the case of hexadecylamine-stabilized copper colloids and can therefore be taken as evidence that the protection against agglomeration is mediated by the zinc stearate or by the stearate radicals.
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Abstract
L'invention concerne un catalyseur colloïdal comprenant des nanoparticules métalliques catalytiquement actives qui sont enrobées par endroits d'une couche contenant un composé métallique stabilisé par des ligands. L'invention concerne également un procédé pour la production de nanocatalyseurs colloïdaux selon l'invention, selon lequel un complexe, stabilisé par des ligands et soluble dans un solvant inerte non aqueux, d'un ion du métal catalytiquement actif du nanocatalyseur est soumis, conjointement avec le composé métallique stabilisé par des ligands, à un traitement thermique à 180-250°C pendant une période de 1-10 min sous atmosphère d'hydrogène.
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EP3881955A1 (fr) * | 2020-03-20 | 2021-09-22 | BASF Corporation | Procédé de préparation de nanoparticules de métal de transition |
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GB2017682A (en) * | 1978-03-16 | 1979-10-10 | Kao Corp | Process for the preparation of aliphatic amines |
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JPS5912106B2 (ja) * | 1979-02-21 | 1984-03-21 | 花王株式会社 | 脂肪族アミンの製造方法 |
DE102006013794A1 (de) | 2006-03-24 | 2007-09-27 | Süd-Chemie AG | Verfahren zur Herstellung kolloidaler Nanokatalysatoren |
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GB2017682A (en) * | 1978-03-16 | 1979-10-10 | Kao Corp | Process for the preparation of aliphatic amines |
Non-Patent Citations (4)
Title |
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KIMURA, HIROSHI ET AL: "Reusability of the Cu/Ni-based colloidal catalysts stabilized by carboxylates of alkali-earth metals for the one-step amination of dodecyl alcohol and dimethylamine", APPLIED CATALYSIS, A: GENERAL , 292, 281-286 CODEN: ACAGE4; ISSN: 0926-860X, 2005, XP002500060 * |
KIMURA: "Cu/Ni colloidal dispersions stablised by calcium and barium stearates for the amination of oxo-alcohols", CATALYSIS LETTERS, no. 40, 1996, pages 123 - 130, XP002500059 * |
SCHLÜTH: "Quasi-Homogenous Methanol Synthesis over Highly Active Copper Nanoparticles", CATALYST RESEARCH, no. 44, 2005, pages 7978 - 7981, XP002500061 * |
SCHRÖTER M-K ET AL: "A colloidal ZnO/Cu nanocatalyst for methanol synthesis", CHEMICAL COMMUNICATIONS - CHEMCOM, ROYAL SOCIETY OF CHEMISTRY, GB, 5 May 2006 (2006-05-05), pages 2498 - 2500, XP002436833, ISSN: 1359-7345 * |
Cited By (3)
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EP3881955A1 (fr) * | 2020-03-20 | 2021-09-22 | BASF Corporation | Procédé de préparation de nanoparticules de métal de transition |
WO2021186021A1 (fr) * | 2020-03-20 | 2021-09-23 | Basf Corporation | Procédé pour la préparation de nanoparticules de métal de transition |
CN115397582A (zh) * | 2020-03-20 | 2022-11-25 | 巴斯夫公司 | 过渡金属纳米颗粒的制备方法 |
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