DE112015005564B4 - Abgasreinigungskatalysator - Google Patents
Abgasreinigungskatalysator Download PDFInfo
- Publication number
- DE112015005564B4 DE112015005564B4 DE112015005564.9T DE112015005564T DE112015005564B4 DE 112015005564 B4 DE112015005564 B4 DE 112015005564B4 DE 112015005564 T DE112015005564 T DE 112015005564T DE 112015005564 B4 DE112015005564 B4 DE 112015005564B4
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- DE
- Germany
- Prior art keywords
- catalyst
- exhaust gas
- ceria
- composite oxide
- zirconia composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000003054 catalyst Substances 0.000 title claims abstract description 141
- 238000000746 purification Methods 0.000 title abstract description 28
- 239000010410 layer Substances 0.000 claims abstract description 81
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims abstract description 69
- 239000002131 composite material Substances 0.000 claims abstract description 54
- 239000011247 coating layer Substances 0.000 claims abstract description 38
- 239000000758 substrate Substances 0.000 claims abstract description 34
- 229910000510 noble metal Inorganic materials 0.000 claims abstract description 25
- 229910052777 Praseodymium Inorganic materials 0.000 claims abstract description 16
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052684 Cerium Inorganic materials 0.000 claims abstract description 15
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 14
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 13
- 229910052763 palladium Inorganic materials 0.000 claims abstract description 12
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 10
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052727 yttrium Inorganic materials 0.000 claims abstract description 9
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052746 lanthanum Inorganic materials 0.000 claims abstract description 8
- 150000001768 cations Chemical class 0.000 claims abstract description 5
- 238000004140 cleaning Methods 0.000 claims 3
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- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 43
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 30
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 17
- 239000010948 rhodium Substances 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 13
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 12
- 239000002002 slurry Substances 0.000 description 12
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 11
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 7
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 7
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 6
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
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- 229910052703 rhodium Inorganic materials 0.000 description 4
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 3
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
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- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229910052878 cordierite Inorganic materials 0.000 description 2
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 2
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- 101150082630 pdf-2 gene Proteins 0.000 description 2
- YWECOPREQNXXBZ-UHFFFAOYSA-N praseodymium(3+);trinitrate Chemical compound [Pr+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O YWECOPREQNXXBZ-UHFFFAOYSA-N 0.000 description 2
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- 230000009471 action Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 150000001553 barium compounds Chemical class 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
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- 238000009694 cold isostatic pressing Methods 0.000 description 1
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- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- TXKMVPPZCYKFAC-UHFFFAOYSA-N disulfur monoxide Inorganic materials O=S=S TXKMVPPZCYKFAC-UHFFFAOYSA-N 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- UJVRJBAUJYZFIX-UHFFFAOYSA-N nitric acid;oxozirconium Chemical compound [Zr]=O.O[N+]([O-])=O.O[N+]([O-])=O UJVRJBAUJYZFIX-UHFFFAOYSA-N 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- NWAHZABTSDUXMJ-UHFFFAOYSA-N platinum(2+);dinitrate Chemical compound [Pt+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O NWAHZABTSDUXMJ-UHFFFAOYSA-N 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- VXNYVYJABGOSBX-UHFFFAOYSA-N rhodium(3+);trinitrate Chemical compound [Rh+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VXNYVYJABGOSBX-UHFFFAOYSA-N 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical compound S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
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- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
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- B01J27/053—Sulfates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/30—Three-dimensional structures
- C01P2002/36—Three-dimensional structures pyrochlore-type (A2B2O7)
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/50—Solid solutions
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/74—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by peak-intensities or a ratio thereof only
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/61—Micrometer sized, i.e. from 1-100 micrometer
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2510/00—Surface coverings
- F01N2510/06—Surface coverings for exhaust purification, e.g. catalytic reaction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2570/00—Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
- F01N2570/24—Hydrogen sulfide (H2S)
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Health & Medical Sciences (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Environmental & Geological Engineering (AREA)
- Biomedical Technology (AREA)
- Toxicology (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Catalysts (AREA)
- Exhaust Gas After Treatment (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2014252022A JP6133836B2 (ja) | 2014-12-12 | 2014-12-12 | 排ガス浄化触媒 |
JP2014-252022 | 2014-12-12 | ||
PCT/JP2015/006201 WO2016092860A1 (en) | 2014-12-12 | 2015-12-11 | Exhaust gas purifying catalyst |
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DE112015005564T5 DE112015005564T5 (de) | 2017-08-24 |
DE112015005564B4 true DE112015005564B4 (de) | 2023-08-10 |
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DE112015005564.9T Active DE112015005564B4 (de) | 2014-12-12 | 2015-12-11 | Abgasreinigungskatalysator |
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US (1) | US10576420B2 (ja) |
JP (1) | JP6133836B2 (ja) |
CN (1) | CN107106981B (ja) |
BR (1) | BR112017012336B1 (ja) |
DE (1) | DE112015005564B4 (ja) |
WO (1) | WO2016092860A1 (ja) |
ZA (1) | ZA201704022B (ja) |
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JP6133835B2 (ja) | 2014-12-12 | 2017-05-24 | トヨタ自動車株式会社 | 排ガス浄化触媒 |
CN108495818B (zh) * | 2016-01-26 | 2021-02-26 | 新日本电工株式会社 | 二氧化铈-二氧化锆系复合氧化物氧吸放材料、排气净化催化剂和排气净化用蜂窝结构体 |
GB2554859A (en) * | 2016-10-04 | 2018-04-18 | Johnson Matthey Plc | NOx adsorber catalyst |
JP6693406B2 (ja) * | 2016-12-20 | 2020-05-13 | 三菱自動車工業株式会社 | 排気ガス浄化装置 |
KR20200129186A (ko) * | 2017-03-28 | 2020-11-17 | 미츠비시 파워 가부시키가이샤 | 선박용 탈황 장치 및 선박 |
JP6753811B2 (ja) * | 2017-04-19 | 2020-09-09 | トヨタ自動車株式会社 | 排ガス浄化用触媒 |
CA3061306A1 (en) * | 2017-04-28 | 2019-10-23 | Umicore Shokubai Japan Co., Ltd. | Exhaust gas purification catalyst and exhaust gas purification method using the same |
JP6865664B2 (ja) * | 2017-09-25 | 2021-04-28 | 株式会社キャタラー | 排ガス浄化用酸化触媒装置 |
JP6954796B2 (ja) * | 2017-10-06 | 2021-10-27 | トヨタ自動車株式会社 | 自動車用排ガス浄化用触媒 |
CN116899628A (zh) * | 2018-02-21 | 2023-10-20 | 株式会社 科特拉 | 排气净化催化剂装置 |
US20200376467A1 (en) * | 2018-02-21 | 2020-12-03 | Cataler Corporation | Exhaust gas purification catalyst device |
JP7026530B2 (ja) * | 2018-02-22 | 2022-02-28 | エヌ・イーケムキャット株式会社 | 排ガス浄化用三元触媒 |
JP2021531956A (ja) | 2018-07-27 | 2021-11-25 | ジョンソン、マッセイ、パブリック、リミテッド、カンパニーJohnson Matthey Public Limited Company | 改良されたtwc触媒を含有する高ドーパント担体 |
EP3915680A4 (en) * | 2019-01-22 | 2022-03-09 | Mitsui Mining & Smelting Co., Ltd. | CATALYST FOR PURIFYING AN EXHAUST GAS |
JP7195995B2 (ja) * | 2019-03-27 | 2022-12-26 | 株式会社キャタラー | 排ガス浄化用触媒 |
CN110026175B (zh) * | 2019-04-17 | 2020-10-23 | 山东国瓷功能材料股份有限公司 | 一种铈锆复合氧化物及其在催化co氧化反应中的应用 |
JP7372052B2 (ja) * | 2019-05-15 | 2023-10-31 | 株式会社キャタラー | 排ガス浄化触媒装置 |
CN113905819A (zh) * | 2019-05-31 | 2022-01-07 | 三井金属矿业株式会社 | 废气净化用催化剂和使用该废气净化用催化剂的废气净化系统 |
JP7386651B2 (ja) * | 2019-09-02 | 2023-11-27 | 株式会社キャタラー | 排ガス浄化用触媒 |
EP4066922B1 (en) * | 2019-11-28 | 2024-06-19 | Mitsui Mining & Smelting Co., Ltd. | Catalyst composition for exhaust gas purification use, and catalyst for exhaust gas purification use |
EP3889404A1 (en) * | 2020-03-30 | 2021-10-06 | Johnson Matthey Public Limited Company | Multi-region twc catalysts for gasoline engine exhaust gas treatments with improved h2s attenuation |
US11788450B2 (en) * | 2020-10-30 | 2023-10-17 | Johnson Matthey Public Limited Company | TWC catalysts for gasoline engine exhaust gas treatments |
US11629627B2 (en) * | 2021-04-26 | 2023-04-18 | Ford Global Technologies, Llc | Accelerated catalyst reactivation control strategy for gasoline vehicle emissions system in conjunction with N2 selective catalyst to minimize NOX remake |
JP2023008520A (ja) * | 2021-07-06 | 2023-01-19 | トヨタ自動車株式会社 | 排ガス浄化用触媒 |
EP4420777A1 (en) * | 2023-02-22 | 2024-08-28 | Johnson Matthey Public Limited Company | Catalyst article with high local rhodium concentration on ceria-zirconia, emission treatment system containing and exhaust gas treatment method using said catalyst article |
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JP5287884B2 (ja) * | 2011-01-27 | 2013-09-11 | トヨタ自動車株式会社 | 排ガス浄化用触媒 |
JP5724856B2 (ja) * | 2011-12-02 | 2015-05-27 | トヨタ自動車株式会社 | 排ガス浄化用触媒 |
JP5763711B2 (ja) * | 2013-06-13 | 2015-08-12 | 株式会社豊田中央研究所 | セリア−ジルコニア系複合酸化物及びその製造方法、並びにそのセリア−ジルコニア系複合酸化物を用いた排ガス浄化用触媒 |
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JP6133835B2 (ja) | 2014-12-12 | 2017-05-24 | トヨタ自動車株式会社 | 排ガス浄化触媒 |
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- 2015-12-11 WO PCT/JP2015/006201 patent/WO2016092860A1/en active Application Filing
- 2015-12-11 BR BR112017012336-3A patent/BR112017012336B1/pt active IP Right Grant
- 2015-12-11 CN CN201580066133.1A patent/CN107106981B/zh active Active
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EP2671638A1 (en) | 2011-02-01 | 2013-12-11 | Umicore Shokubai Japan Co., Ltd. | Catalyst for cleaning exhaust gas |
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JP6133836B2 (ja) | 2017-05-24 |
WO2016092860A1 (en) | 2016-06-16 |
DE112015005564T5 (de) | 2017-08-24 |
ZA201704022B (en) | 2019-09-25 |
US20180236401A1 (en) | 2018-08-23 |
CN107106981B (zh) | 2020-02-11 |
CN107106981A (zh) | 2017-08-29 |
JP2016112492A (ja) | 2016-06-23 |
US10576420B2 (en) | 2020-03-03 |
BR112017012336A2 (pt) | 2018-02-27 |
BR112017012336B1 (pt) | 2021-07-20 |
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