CN113130627B - 一种集成沟道二极管的碳化硅鳍状栅mosfet - Google Patents

一种集成沟道二极管的碳化硅鳍状栅mosfet Download PDF

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CN113130627B
CN113130627B CN202110393954.3A CN202110393954A CN113130627B CN 113130627 B CN113130627 B CN 113130627B CN 202110393954 A CN202110393954 A CN 202110393954A CN 113130627 B CN113130627 B CN 113130627B
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罗小蓉
姜钦峰
黄俊岳
宋旭
苏伟
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University of Electronic Science and Technology of China
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Abstract

本发明属于功率半导体技术领域,具体涉及一种集成沟道二极管的碳化硅鳍状栅MOSFET。本发明的主要特征在于:具有沟槽结构,且在沟槽区底部集成了沟道二极管,当器件处于反向续流工作模式时,沟道二极管导通实现续流功能,降低了反向导通压降并有效抑制体二极管的导通,消除双极退化带来的影响;采用鳍状栅结构,保证沟槽下方P区域良好接地,使沟槽底部氧化层的峰值电场低于临界击穿值,提高器件在阻断工作模式下的可靠性;位于沟槽内的两个对称鳍状栅,以及位于鳍状栅下方的沟槽底部第三导电材料,构成复合分离栅结构,降低栅漏电容,减少开关损耗,使器件在高频应用中更具优势。

Description

一种集成沟道二极管的碳化硅鳍状栅MOSFET
技术领域
本发明属于功率半导体技术领域,具体涉及一种集成沟道二极管的碳化硅鳍状栅MOSFET。
背景技术
相较于硅(Si)材料,碳化硅(SiC)由于其独特的材料特性,如更大的禁带宽度、更高的饱和漂移速度以及更高的热导率等物理性质,具有更加优越的静态特性、高频特性以及耐高温特性,在功率器件的应用中越来越受到欢迎。相较于传统的SiC平面型MOS器件,SiC槽栅MOS器件因其更大的沟道密度而具有更低的导通电阻。然而SiC槽栅MOS器件存在栅氧化层峰值电场过大的问题,为解决这一问题,已有研究者提出一种SiC鳍状栅MOSFET,能够保证栅槽下方P区域良好接地,使得栅槽底部氧化层的峰值电场低于临界击穿值,并实现了更低的损耗。
在转换器和逆变器系统中,通常需要一个续流二极管与开关设备反向并联。尽管使用SiC MOSFET中的体二极管作为续流二极管能够节省成本和面积,然而宽禁带SiC材料的体二极管的开启电压较大,会导致高的导通损耗;同时SiC材料中因载流子复合而产生的双极退化效应,会引起导通电阻与反向漏电流增大等不利影响。针对上述问题,目前一种可行的解决方案是在器件中集成沟道二极管来实现反向续流功能,降低反向导通压降,同时抑制体二极管的导通进而避免双极退化效应。
发明内容
本发明的目的,就是针对上述问题,提出一种集成沟道二极管的碳化硅鳍状栅MOSFET,可以在保证MOSFET整体性能不下降的同时,避免续流二极管压降太大和双极退化效应两个问题,并且在高频应用中更具优势。
本发明的技术方案是:
一种集成沟道二极管的碳化硅鳍状栅MOSFET,包括自下而上依次层叠设置的第一导电材料1、N+衬底层2、N漂移区3、外延层4和P-body区9,所述第一导电材料1底部引出为漏极;
其特征在于,还包括沟槽结构和源区结构,所述沟槽结构沿垂直方向依次贯穿P-body区9和外延层4后与N漂移区3接触,所述源区结构为位于沟槽结构两侧的P-body区9上表面并列设置的第一P+源接触区10和第一N+源接触区11,其中第一N+源接触区11与沟槽结构接触;沟槽结构底部为P埋层5,P埋层5与N漂移区3接触,P埋层5的上表面中部具有第二P+源接触区6,第二P+源接触区6两侧为第二N+源接触区7,第二N+源接触区7外侧为P沟道区8;所述沟槽结构中具有沿沟槽结构中线呈对称设置的栅极结构,栅极结构包括第一绝缘介质层13、第二绝缘介质层14、第三绝缘介质17以及被第一绝缘介质层13、第二绝缘介质层14、第三绝缘介质层17包围的鳍状N+多晶硅栅12,所述第一绝缘介质层13覆盖沟槽区侧壁且横向延伸覆盖P沟道区8上表面,所述鳍状N+多晶硅栅12通过第一绝缘介质层13与第一N+源接触区11、P-body区9和外延层4隔离;第三导电材料15覆盖于第二P+源接触区6和第二N+源接触区7以及第一绝缘介质层13横向延伸的部分;第二绝缘介质层14位于第三导电材料15上表面且与鳍状N+多晶硅栅12底部接触,沟槽结构中两对称的栅极结构之间填充有第二导电材料16,第二导电材料16分别与第三导电材料15、第二绝缘介质层14、第三绝缘介质17接触,且第二导电材料16还覆盖第一P+源接触区10和第一N+源接触区11的上表面;第二导电材料16的引出为源极;
所述外延层4、P沟道区8、第二N+源接触区7、第一绝缘介质13与第三导电材料15构成沟道二极管。
本发明采用集成沟道二极管,在器件处于反向续流工作模式时,沟道二极管导通实现续流功能,降低了反向导通压降并有效抑制体二极管的导通,消除双极退化带来的影响;采用鳍状栅结构,在保证沟槽下方P区域良好接地的基础上降低沟槽底部氧化层的峰值电场,提高器件在阻断工作模式下的可靠性;位于沟槽内的两个对称鳍状栅,以及位于鳍状栅下方的沟槽底部接源电位的第三导电材料,构成复合分离栅结构,降低栅漏电容,减少开关损耗,使器件在高频应用中更具优势。
进一步的,所述P埋层5向下延伸至N漂移区3内,所述P埋层5与所述N漂移区3形成半超结结构。
本发明的有益效果为:相比于传统的碳化硅槽栅MOSFET,本发明槽栅MOSFET,利用集成的沟道二极管进行续流,降低反向导通压降且避免双极退化效应,提高器件反向导通能力;能够降低氧化层中的峰值电场,提高耐压和可靠性;且具有复合分离栅结构,能实现更低的栅漏电容,减少开关损耗。此外,如形成半超结结构,还能进一步提高耐压和降低导通电阻。相较于采用集成SBD(Schottky Barrier Diode)来消除双极退化效应的方法,反向漏电流更小并且具有更好的耐高温特性,且节省面积。
附图说明
图1为实施例1的结构示意图;
图2为实施例2的结构示意图;
具体实施方式
下面结合附图和实施例,对本发明技术方案进行详细描述:
实施例1
如图1所示,本实例为一种集成沟道二极管的碳化硅鳍状栅MOSFET,包括自下而上依次层叠设置的第一导电材料1、N+衬底层2、N漂移区3、外延层4和P-body区9,所述第一导电材料1底部引出为漏极;
其特征在于,还包括沟槽结构和源区结构,所述沟槽结构沿垂直方向依次贯穿P-body区9和外延层4后与N漂移区3接触,所述源区结构为位于沟槽结构两侧的P-body区9上表面并列设置的第一P+源接触区10和第一N+源接触区11,其中第一N+源接触区11与沟槽结构接触;沟槽结构底部为P埋层5,P埋层5与N漂移区3接触,P埋层5的上表面中部具有第二P+源接触区6,第二P+源接触区6两侧为第二N+源接触区7,第二N+源接触区7外侧为P沟道区8;所述沟槽结构中具有沿沟槽结构中线呈对称设置的栅极结构,栅极结构包括第一绝缘介质层13、第二绝缘介质层14、第三绝缘介质17以及被第一绝缘介质层13、第二绝缘介质层14、第三绝缘介质层17包围的鳍状N+多晶硅栅12,所述第一绝缘介质层13覆盖沟槽区侧壁且横向延伸覆盖P沟道区8上表面,所述鳍状N+多晶硅栅12通过第一绝缘介质层13与第一N+源接触区11、P-body区9和外延层4隔离;第三导电材料15覆盖于第二P+源接触区6和第二N+源接触区7以及第一绝缘介质层13横向延伸的部分;第二绝缘介质层14位于第三导电材料15上表面且与鳍状N+多晶硅栅12底部接触,沟槽结构中两对称的栅极结构之间填充有第二导电材料16,第二导电材料16分别与第三导电材料15、第二绝缘介质层14、第三绝缘介质17接触,且第二导电材料16还覆盖第一P+源接触区10和第一N+源接触区11的上表面;第二导电材料16的引出为源极;
所述外延层4、P沟道区8、第二N+源接触区7、第一绝缘介质13与第三导电材料15构成沟道二极管。
本例的工作原理是:
在槽下埋层中添加N+区,P沟道区8在反向续流工作时感应出负电势,在源电极零电位的作用下形成反型电子沟道,起到反向续流的功能,降低反向导通压降,同时抑制体二极管导通并避免双极退化效应;采用鳍状栅结构,保证沟槽下方P区域良好接地,在沟槽下埋层区不包住沟槽拐角的情况下,也能使氧化层中的峰值电场低于临界击穿值,提高器件在阻断工作模式下的可靠性;位于沟槽内的两个对称鳍状栅,以及位于鳍状栅下方的沟槽底部第三导电材料,构成复合分离栅结构,降低栅漏电容,减小开关损耗,在高频应用中更具优势。
实施例2
如图2所示,本实例与实例1相比区别在于,所述P埋层5向下延伸至N漂移区3中,所述P埋层5与所述N漂移区3形成半超结结构,在阻断状态下半超结区域形成梯形电场分布提高耐压,正向导通时更高的N漂移区3掺杂浓度可以降低导通电阻,提高了器件整体的静态特性。由于沟槽底部接源电位的P埋层的存在,原本槽栅底部与N漂移区3耗尽形成的栅漏电容会转换为栅源电容,而半超结结构会增强这一效果,使器件的栅漏电容进一步降低。

Claims (2)

1.一种集成沟道二极管的碳化硅鳍状栅MOSFET,包括自下而上依次层叠设置的第一导电材料(1)、N+衬底层(2)、N漂移区(3)、外延层(4)和P-body区(9),所述第一导电材料(1)底部引出为漏极;
其特征在于,还包括沟槽结构和源区结构,所述沟槽结构沿垂直方向依次贯穿P-body区(9)和外延层(4)后与N漂移区(3)接触,所述源区结构为位于沟槽结构两侧的P-body区(9)上表面并列设置的第一P+源接触区(10)和第一N+源接触区(11),其中第一N+源接触区(11)与沟槽结构接触;沟槽结构底部为P埋层(5),P埋层(5)与N漂移区(3)接触,P埋层(5)的上表面中部具有第二P+源接触区(6),第二P+源接触区(6)两侧为第二N+源接触区(7),第二N+源接触区(7)外侧为P沟道区(8);所述沟槽结构中具有沿沟槽结构中线呈对称设置的栅极结构,栅极结构包括第一绝缘介质层(13)、第二绝缘介质层(14)、第三绝缘介质层(17)以及被第一绝缘介质层(13)、第二绝缘介质层(14)、第三绝缘介质层(17)包围的鳍状N+多晶硅栅(12),所述第一绝缘介质层(13)覆盖沟槽区侧壁且横向延伸覆盖P沟道区(8)上表面,所述鳍状N+多晶硅栅(12)通过第一绝缘介质层(13)与第一N+源接触区(11)、P-body区(9)和外延层(4)隔离;第三导电材料(15)覆盖于第二P+源接触区(6)和第二N+源接触区(7)以及第一绝缘介质层(13)横向延伸的部分;第二绝缘介质层(14)位于第三导电材料(15)上表面且与鳍状N+多晶硅栅(12)底部接触,沟槽结构中两对称的栅极结构之间填充有第二导电材料(16),第二导电材料(16)分别与第三导电材料(15)、第二绝缘介质层(14)、第三绝缘介质层(17)接触,且第二导电材料(16)还覆盖第一P+源接触区(10)和第一N+源接触区(11)的上表面;第二导电材料(16)的引出为源极;
所述外延层(4)、P沟道区(8)、第二N+源接触区(7)、第一绝缘介质层(13)与第三导电材料(15)构成沟道二极管。
2.根据权利要求1所述的一种集成沟道二极管的碳化硅鳍状栅MOSFET,其特征在于,所述P埋层(5)向下延伸至N漂移区(3)内,所述P埋层(5)与所述N漂移区(3)形成半超结结构。
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